產(chǎn)品設(shè)計(jì)和開發(fā)環(huán)境管理指南

PAGEAllrightsreserved.Passingonandcopyingofthisdocument,useandcommunicationofitscontentsnotpermittedwithoutwrittenauthorizationfromFITSCO.質(zhì)量部QPD產(chǎn)品設(shè)計(jì)和開發(fā)環(huán)境管理指南EnvironmentalManagementGuideforProductDesignandDevelopment版本

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ReleaseAuthority目錄ContentsTOC\o"1-4"\h\z更改歷史REVISIONHISTORY 3相關(guān)文件REFERENCE 4定義與縮略語ABBREVIATIONS&DEFINATION 51目的Purpose 62范圍Scope 63角色與職責(zé)Role&Responsibility 64管理內(nèi)容ManagementContent 74.1. 產(chǎn)品生命周期中的環(huán)境管理內(nèi)容Environmentmgt.ofproductlifecycle 74.2. 產(chǎn)品設(shè)計(jì)開發(fā)環(huán)境考慮內(nèi)容Environmentalcontentinproductdesignanddevelopment 85測量指標(biāo)Measures 106記錄Records 107流程圖ProcessFlowDiagram 10附錄APPENDIX 11

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Title《記錄管理程序》ProcedureforRecordControl

定義與縮略語ABBREVIATIONS&DEFINATION定義與縮略語

Abbreviation&Defination解釋

DetailsQPD 質(zhì)量流程部OPD業(yè)務(wù)運(yùn)營部Pre-DR0:OpportunityReview(optional)DR0:PlanningReadinessReviewDR1:InternalCommitmentReviewDR2:ValidationReadinessReview(optional)DR4:CommercialAvailabilityReadinessReviewDR5:VolumeDeploymentReadinessReviewDR6:EndofLifePlanReview生態(tài)聲明：Eco-declaration:是一種簡而易懂的文件，說明產(chǎn)品中的有害或危險(xiǎn)成份、產(chǎn)品重量、體積、材料類型等數(shù)據(jù)，并指明完全符合環(huán)境需求說明。asimpleandeasyunderstooddocument,identifyingpoisonousorhazardousingredientsinproducts,otherdataincludingtheweight,thesize,thematerialoftheproductsandconfirmingcomplianceofenvironmentalrequirements.決策評審：DecisionReview(DR)是一份正式的檢查文件，指明所有首次要求的活動(dòng)必須在下一個(gè)階段開始前完成aformalcheckdocumentationthatallinitiallyrequestedactivitiesmustbefinishedbeforeanextphasestarts.

1目的Purpose為逐步完善對設(shè)計(jì)和開發(fā)活動(dòng)過程中環(huán)境因素的控制，減少產(chǎn)品環(huán)境因素的影響，保證符合環(huán)境法規(guī)和用戶要求或期望，提高產(chǎn)品淘汰后的回收價(jià)值，節(jié)約產(chǎn)品最終處置成本，確保環(huán)境管理體系有效實(shí)施和持續(xù)改善，特制定本管理指南。Thepurposeoftheprocedureistograduallyperfectmonitoringofenvironmentalaspectsindesignanddevelopment,toreduceenvironmentalinfluenceexertedbyproducts,tomeettherequirementsofenvironmentallawsandcustomers,toimproverecyclevalueofobsoleteproducts,tosavedisposalcostandtoguaranteeeffectivenessandcontinuousimprovementofEMS.2范圍Scope適用于產(chǎn)品設(shè)計(jì)開發(fā)部門所有產(chǎn)品設(shè)計(jì)開發(fā)過程中的環(huán)境管理。Thisprocedureisapplicabletoenvironmentalmgt.ofproductdesignanddevelopmentinalldepartments.3角色與職責(zé)Role&Responsibility3.1產(chǎn)品設(shè)計(jì)開發(fā)部門負(fù)責(zé)研發(fā)過程環(huán)境管理要求的完整性，若有變化即通知QPD修改本文件。產(chǎn)品設(shè)計(jì)開發(fā)部門產(chǎn)品管理層負(fù)責(zé)制定各個(gè)產(chǎn)品的環(huán)境目標(biāo)。Productresearch&designdepartmentisresponsiblefortheintegralityofenvironmentalmanagementrequirementsforproductresearchanddesign,andinformsQPDtorevisetheguideifanychange.Productmgt.ofeachdept.isresponsibleforpreparingenvironmentaltargetofeachproduct.3.2設(shè)計(jì)開發(fā)人員負(fù)責(zé)將相關(guān)環(huán)保要求和相關(guān)方環(huán)保要求納入產(chǎn)品需求說明書。Designanddevelopmentstaffsareresponsibleforincorporatingrelevantandinterestedpartyenvironmentalrequirementsintoproductdemandspecification.3.3設(shè)計(jì)開發(fā)人員負(fù)責(zé)產(chǎn)品環(huán)保設(shè)計(jì)的控制管理。Designanddevelopmentstaffsareresponsibleforcontrolmgt.ofproductenvironmentdesign.3.4業(yè)務(wù)運(yùn)營部負(fù)責(zé)獲取采購材料所需的環(huán)保數(shù)據(jù)。OPDisresponsibleforcollectingenvironmentaldataabouttheboughtmaterial.3.5產(chǎn)品設(shè)計(jì)開發(fā)部門質(zhì)量／環(huán)境管理層負(fù)責(zé)監(jiān)控環(huán)境行為。Quality/environmentalmanagementofproductresearch&designDepartmentisresponsibleforthemonitoringandmeasurementoftheenvironmentalperformanceduringtheproductresearchanddevelopment.3.6QPD負(fù)責(zé)對產(chǎn)品設(shè)計(jì)開發(fā)環(huán)保要求符合性的抽查。QPDisresponsibleforselectivemonitoringofenvironmentalrequirementsindesignanddevelopment.3.7市場部負(fù)責(zé)了解用戶對環(huán)境方面的需求。Marketdept.isresponsiblefordiscoveringcustomers’demandsinenvironmentaspect.4管理內(nèi)容ManagementContent4.1. 產(chǎn)品生命周期中的環(huán)境管理內(nèi)容Environmentmgt.ofproductlifecycle產(chǎn)品生命周期如下：Productlifecycleasfollow:對產(chǎn)品設(shè)計(jì)和開發(fā)生命周期各決策評審階段相關(guān)環(huán)境管理內(nèi)容的評審要求在下表中進(jìn)行概括性描述，以指導(dǎo)各產(chǎn)品設(shè)計(jì)開發(fā)部門結(jié)合產(chǎn)品設(shè)計(jì)和開發(fā)的特點(diǎn)制定管理規(guī)定。Thereview,relatedtorelevantenvironmentmgt.indecisionreviewphaseofproductlifecycledesignanddevelopment,isrequiredtobesummarizedtoinstructeachdept.topreparemgt.regulationscombinedwiththecharacteristicinproductdesignanddevelopment.決策評審評審相關(guān)內(nèi)容DR0評審相關(guān)環(huán)境法律法規(guī)、客戶要求及公司自定義要求；

決定產(chǎn)品環(huán)境管理總體目標(biāo)。DR1分析若要達(dá)到以上要求的成本；

決定應(yīng)用一定的工具檢測；DR2評審材料清單及材料要求；DR4評審生態(tài)聲明(可作為客戶文件的一部分)；DR5評審淘汰產(chǎn)品的回收、處置制度*DR6評審淘汰產(chǎn)品拆卸、回收文件（客戶文件的一部分）*在法律法規(guī)或客戶要求時(shí)，必須建立淘汰產(chǎn)品的回收、處置制度。說明：根據(jù)設(shè)計(jì)開發(fā)項(xiàng)目特點(diǎn)，上述內(nèi)容可在各DR階段進(jìn)行評審，或者由專人在DR評審前審核通過后交DR作決策。評審時(shí)可采用檢查表的形式，檢查表格式可參考附錄A，并按照研發(fā)文檔及記錄管理要求進(jìn)行保存。Explanation:Accordingtothecharacteristicoftheproject,theaboveinformationcanbereviewedinDRphaseorbeapprovedbeforeDR,inwhichdecisionshouldbemade.Reviewisconductedintheformofchecklist,whoseformrefertoAPPENDIXAandkeptfollowingtherequirementsofR&Ddocument/recordmanagement.4.2. 產(chǎn)品設(shè)計(jì)開發(fā)環(huán)境考慮內(nèi)容Environmentalcontentinproductdesignanddevelopment各產(chǎn)品設(shè)計(jì)開發(fā)部門在保證產(chǎn)品的性能和技術(shù)要求的前提下，應(yīng)盡量將以下幾個(gè)方面的環(huán)境考慮內(nèi)容融入到產(chǎn)品設(shè)計(jì)和開發(fā)過程中。Eachdept.shouldmakegreatesteffortstoincorporatethefollowingenvironmentalfactorsintoproductdesignanddevelopmentwhileguaranteeingthefunctionandtechnicaloftheproducts.4.2.1能源Energy能源消耗對用戶來說是最為關(guān)注的因素。因?yàn)楣镜挠脩糸L期使用公司的產(chǎn)品，其累積電能消耗就相當(dāng)可觀了。所以產(chǎn)品使用過程中的能源消耗最小化是產(chǎn)品設(shè)計(jì)和開發(fā)過程中首先需要考慮的因素。Energyconsumptionispaidgreatestattentiontobycustomers.Becausetheyhaveusedourproductforalongtime,considerableaccumulatedelectricityconsumptionisinevitable.That’swhyminimizingelectricityconsumptionistheprimefactorinproductdesignanddevelopment.4.2.2材料Material材料選擇應(yīng)遵循以下原則：choosingmaterialshouldfollowtheprinciplebelow:1)盡量選擇相容的材料，以減少產(chǎn)品淘汰階段處置產(chǎn)品時(shí)的分離過程；Compatiblematerialispreferredtosimplifyseparationprocessindisposalofobsoleteproduct2)設(shè)備中的塑料品種盡量少或者是相容的，確保從供應(yīng)商處獲得塑料品種及相容性信息；Theleastplasticmaterialthebetteroratleastmaterialsarecompatiblewitheachother.Guaranteetogetplasticbreedandcompatibleinformationfromsupplier.3)確保不含法律法規(guī)禁止的危險(xiǎn)物質(zhì)；Guaranteenohazardoussubstancebannedbylawsandregulationsinvolved4)盡可能減少會(huì)引起材料回收利用的增加的表面處理。Makegreatesteffortstoreducesurfacedisposalprobablyresultinginincreaseofmaterialrecycling.4.2.3電子零部件Electronicparts1)盡量考慮今后能再利用或回收利用的元器件；giveprioritytopartssuitedtobereusedandrecycledinthefuture2)避免使用產(chǎn)品淘汰后需要特殊處理的零部件，如含汞繼電器等。avoidpartstobespeciallydisposedafterobsolesce,suchas:relaycontainingHg.4.2.4標(biāo)簽和標(biāo)識(shí)Labelandmark根據(jù)相關(guān)法律法規(guī)要求或客戶要求，對某些材料作好標(biāo)識(shí)，保證在產(chǎn)品生命結(jié)束時(shí)對材料的追溯。Marksomematerialsaccordingtothelaw,otherlegalandcustomerrequirementstoguaranteetotracethematerialattheendoflife.4.2.5拆卸考慮Disassemblyconsideration拆卸性能的好壞，直接影響到產(chǎn)品的維護(hù)和產(chǎn)品退出市場進(jìn)入處置階段的處置成本。因此，產(chǎn)品設(shè)計(jì)過程應(yīng)考慮可再利用或有回收利用價(jià)值的零部件、需要特殊處理的零部件等能夠方便地從設(shè)備上拆卸下來。Disassemblydirectlyaffectsthemaintenanceoftheproductandthedisposalcost,thereforeweshouldtakethepartssuitedtobereusedandrecycledintoconsideration,aswellaseasilydisassembledonestobespeciallydisposed.4.2.6電磁輻射Electromagneticradiation設(shè)計(jì)開發(fā)的產(chǎn)品應(yīng)滿足相關(guān)法律法規(guī)要求或客戶要求。Theproductshouldbedesignedtocomplywithrelatedlegalrequirementsorcustomerrequirementsofelectromagneticradiation.4.2.7產(chǎn)品噪音ProductNoise設(shè)計(jì)開發(fā)的產(chǎn)品應(yīng)滿足相關(guān)法律法規(guī)要求或客戶要求。Theproductshouldbedesignedtocomplywithrelatedlegalrequirementsorcustomerrequirementsofnoise.4.2.8用戶文件Customerdocumentation文件形式應(yīng)簡單明了，可采用形象化的格式如圖形、軟件等形式。在文件中應(yīng)作生態(tài)聲明，闡明以下內(nèi)容：Amulti-plyformincludingchartsandsoftwareareabetterchoicetosimplifydocumentation,inwhichecodeclarationincludingthefollowinginformationisrequired.1)設(shè)備中易消耗品如電池、墨盒等的收集、處置方式。thecollectionanddisposalmannerofconsumables,suchas:batteriesandinkbox.2)設(shè)備淘汰后如何處置。Thedisposalmannerofobsoleteequipment3)如果客戶要求，應(yīng)注明設(shè)備中所含的有毒、危險(xiǎn)物質(zhì)等。Poisonousandhazardoussubstancesshouldbemarkedifcustomerrequires.4.2.9包裝Packing包裝是為了產(chǎn)品運(yùn)輸?shù)姆奖愫捅Ｗo(hù)產(chǎn)品。因此在產(chǎn)品包裝上應(yīng)注意以下幾點(diǎn)：Packingisfortheconvenienceoftransportationandprotectionofproduct,therefore,thefollowingsshouldbepaidattentionto:1)盡量節(jié)省包裝材料，減少多余的包裝。thelesspackingthebettertosavewrapper2)盡量循環(huán)利用包裝材料。Reusewrapperifpossible.3)包裝材料的品種盡量少。盡量不要使用混合材料作包裝材料。推薦使用紙、硬紙板、聚乙烯、聚丙烯、聚苯乙烯等包裝材料。Thelesswrapperbreedthebetter.Avoidusingmixturematerialsforpackingifpossible.Packagingmaterialaspaper,cardboard,Polyethylene,Polypropylene,Polystyreneispreferred.5測量指標(biāo)Measures無N/A6記錄Records各產(chǎn)品設(shè)計(jì)開發(fā)部門負(fù)責(zé)按《記錄管理程序》及研發(fā)文檔及記錄管理要求保存評審報(bào)告及其他各種記錄。Eachdesign&developmentdepartmentisresponsibleforkeepingreviewreportandotherrecordsaccordingto‘ProcedureforRecordControl’andtherequirementsofR&Ddocument/recordmanagement.7流程圖ProcessFlowDiagram無N/A文件結(jié)束EndofDocument附錄A設(shè)計(jì)開發(fā)檢查表

APPENDIXAExampleofChecklistfordesignanddevelopment是否不適用備注YNN/ARemarks◆環(huán)境關(guān)注點(diǎn)/問題EnvironmentalConcerns/Issues產(chǎn)品或設(shè)計(jì)環(huán)境因素/影響是否判為重要Aretheenvironmentalaspects/impactsoftheproductordesignjudgedtobesignificant(i.e.ofactual/potentialconcern)byvirtueof:環(huán)境方針environmentalpolicy法律法規(guī)要求Regulatoryrequirements客戶要求/環(huán)境目標(biāo)Customerrequirements/environmentalroadmaps環(huán)境負(fù)荷(如數(shù)量，毒性，能量消耗)Environmentalload(e.g.quantity,toxicity,energyconsumption)制造和銷售Manufactureanddistribution使用Use淘汰‘Endoflife’(EOL)◆設(shè)計(jì)考慮Designconsiderations最小化原則的影響是積極的。產(chǎn)品設(shè)計(jì)是否加以考慮？Minimizationinprinciplehasapositiveimpact.Didtheproductdesignconsiderthis?是否考慮了維護(hù)方便性？Aremaintenanceaspectsconsidered?是否考慮了卸裝程序？Arede-installationproceduresconsidered?是否考慮了拆卸程序？Aredisassemblyproceduresconsidered?◆能量消耗Energyconsumption能量轉(zhuǎn)換過程是否最小化？Arepowerconversionstepsreducedtominimum?風(fēng)機(jī)系統(tǒng)是否根據(jù)室溫調(diào)節(jié)?Isfanvelocityregulateddependentonairtemperature?是否選擇了能源效率最高的部件?Arethemostenergyefficientcomponentsselected?能量分配路徑是否最少化?Arelossesinenergydistributionpathsminimized?是否實(shí)施了備用功能?Isstandby-functionimplemented?產(chǎn)品是否設(shè)計(jì)成低能量消耗?Istheproductdesignedfor“l(fā)owpowerconsumption”?是否避免采用含鹵素的阻燃塑料?Areplasticscontaininghalogensasflameretardantavoided?是否使用無鹵素的印制板?Arehalogen-freelaminatesusedinprintedcircuitboards?零件、部件和材料品種是否最少化？Isthenumberofparts,componentsandmaterialtypesminimized?是否使用可再生/再生材料？Arerecyclable/recycledmaterialsused?部件、零件或材料適合以后的再利用或再循環(huán)？Arecomponents,partsormaterialssuitableforlaterreuseorrecycling?電池是否可輕而易舉移動(dòng)？Canbatterieseasilyberemoved?是否避免在鋁、鋁合金或不銹鋼上涂保護(hù)層？Areprotectivecoatingsavoidedonaluminum,onaluminumalloysoronstainlesssteel?是否考慮使用金屬盒子滿足電磁兼容要求？IstheuseofmetalboxesforEMCrequirementsconsidered?◆生產(chǎn)和銷售ManufacturingandDistribution是否確保采用環(huán)保型生產(chǎn)方式？Areenvironmentallyconsciousmanufacturingmethodsensured?是否避免使用臭氧消耗物質(zhì)？AreOzoneDepletingSubstances(ODS)avoided?粘貼的標(biāo)簽牌是否與基質(zhì)材料相同？Arestickersmadeofthesamematerialasthebasicmaterial?紙板箱編碼是否以鉆孔形式掛在箱子上？Arecardboardscodedbyuseofperforations?◆產(chǎn)品生命結(jié)束時(shí)的拆卸DisassemblyatEOL客戶或法律要求時(shí)是否考慮召回程序Istakebackprocedureconsidered(whererequiredbycustomerorlaw)?是否盡量使用模塊結(jié)構(gòu)或插銷式單元？Useofmodularstructureorplug-inunitswhereverpossible?Canthedevicepreferablybedismountedintoitsconstituentpartswithminimaleffort?印制板移動(dòng)是否容易？Areprintedcircuitboardassemblieseasilyremovablefromtheunit?鋰電池移動(dòng)是否容易？Arelithiumbat