Multisafe - TGK 400-400 k200-DS230 高壓 雙軟管泵操作維護(hù)說明書

FELUWAPumpenGmbH–Beulertweg–D-54570MürlenbachTel.:+49(0)6594/10-0-Fax:+49(0)6594/1640-E-Mail:HYPERLINKmailto:info@feluwa.deinfo@feluwa.de-HYPERLINKMULTISAFEDoubleHose-DiaphragmPistonPump多重安全的雙軟管-隔膜活塞泵TGK400/400–K200-DS230HDOPERATION&MAINTENANCEMANUAL操作與維護(hù)手冊重要提示：中譯文由上?；凵坦こ淘O(shè)備有限公司免費提供,僅供參考。各項內(nèi)容以FELUWA公司提供的英語原文為準(zhǔn)。Manufacturer: FELUWAPumpenGmbH制造廠商： FELUWA泵業(yè)有限公司中國代理商： 上海慧商工程設(shè)備有限公司Thismanualcontainsimportantinstructionsandwarnings.Readbeforecommissioningandretainforreference.本手冊有重要說明和警告。試車之前，請仔細(xì)閱讀并妥善保存以備參考。D-54570MUERLENBACHBeulertwegPhone電話:(+49)6594100Fax傳真:(+49)65941640E-Mail電子郵件:info@Tableofcontents目錄1. General概述1.1 Introduction引言1.2 Use用途1.3 Limitsofapplication應(yīng)用范圍1.4 Guarantee質(zhì)保1.5 Personnel人員1.6 Storingthemanual手冊的保存1.7 Parts’identification(itemnumbers)部件的識別（件號）1.8 Noiseandsoundrecording噪音與聲音的記錄1.9 Technicalpassport技術(shù)證明書1.10 Declarationofconformity合格證1.11 Copyrightandpatents版權(quán)和專利權(quán)1.12 Service維修2. Safety安全要求2.1 Designationofreferencesinthemanual手冊中的參考符號2.2 Trainingandqualificationofthepersonnel人員培訓(xùn)和資格認(rèn)證2.3 Riskswithnon-observanceofsafetyguides不遵從安全指南的危險性2.4 Workingtotherules工作準(zhǔn)則2.5 Safetyguidefortheowner/operator供業(yè)主/操作員用的安全指南2.6 Safetyguideformaintenance,inspectionandassemblywork維護(hù)、檢查和裝配工作的安全指南2.7 Unauthorizedmodificationandproductionofspares未授權(quán)修改和生產(chǎn)備件2.8 Inadmissibleoperations不許可的運行3. Transportandinterimstorage運輸和臨時貯存3.1 Safety安全提示3.2 Transport運輸3.3 Storageandprotectionagainstenvironmentalinfluences貯存和防護(hù)環(huán)境的影響3.4 Unpacking開箱4. Descriptionofpumpandaccessories泵和輔助設(shè)備的說明4.1 Descriptionofpumptype泵型號說明4.2 Generaldescription綜合說明4.3 Wayofoperation運行方式4.4 Excess-pressurevalve,safetyvalve超壓閥、安全閥4.5 Accessoriestostandarddesign標(biāo)準(zhǔn)設(shè)計的輔助設(shè)備4.5.1 Conditionmonitoringofhose-diaphragms軟管-隔膜的監(jiān)控條件4.6 Dimensions,weightsandcentreofgravity尺寸，重量和重心4.7 Foundationdetails基礎(chǔ)詳細(xì)資料5. Assemblyanddisassembly裝配和拆卸5.1 Safety安全提示5.2 Assembly裝配5.3 AssemblyofHose-diaphragmPulsationDampeners裝配軟管-隔膜避震墊5.4 Disassembly拆卸6. Startandshut-down起動和停車6.1 Safety安全提示6.2 Electricalsafetydevices電氣安全裝置6.3 Mechanicalsafetydevices機械安全裝置6.4 Startingthepump啟動泵6.5 Shuttingdownthepump停泵7. Maintenanceandservice保養(yǎng)與維修7.1 Safety安全提示7.2 Maintenanceofstrokeandreductiongearboxes泵傳動齒輪箱的維護(hù)7.3 Actuationfluidbetweenprimaryandsecondaryhose-diaphragm第一與第二軟管-隔膜之間的傳動液7.4 Re-fillingactuationfluidandhydraulicfluid補充傳動液和液壓液7.4.1 Exchangingthehose-diaphragms更換軟管-隔膜7.5 Quantitiesofgearboxoil齒輪箱潤滑油的數(shù)量7.6 Quantitiesofhydraulicandactuationfluids液壓液和傳動液的數(shù)量7.7 Recommendedlubricants被推薦的潤滑油7.8 Recommendedactuationfluids被推薦的傳動液8. Malfunctions,causesandtrouble-shooting故障起因與問題解答8.1 Safety安全提示8.2 Nooutput沒有輸出量8.3 Erraticflow流量不穩(wěn)定8.4 Pressuredrop壓力下降8.5 Hydraulicoilbecomesmilky液壓油乳化8.6 Hydraulicoillevelfallsorrisesuptooverflow液壓油液位下降或升高至溢出8.7 Outputtoolow輸出量太低

1. General概述1.1 Introduction引言MULTISAFEdoublehose-diaphragmpumpsreliablydeliverviscous,abrasiveandaggressiveliquidsatpressuresupto200barandatflowratesof80l/hto300m3/h.多重安全保障的雙軟管-隔膜活塞泵能以最大200巴的壓力和80l/h到300m3/h的流量可靠地輸送粘性、磨蝕性和腐蝕性的液體Thedescriptionandinstructionsinthisoperationandmaintenancemanualapplytotherespectivepumptype.Allattemptshavebeenmadetocoverallaspectsofthepumpsintheseinstructions.Variationsmayoccurinassembly,operationandmaintenance.Toproperlyhandletheequipment,technicallytrainedpersonnelareessential.Insofarasnotallinformationandinstructionsarefoundinthismanual,pleasecontactFELUWA’safter-saleservice.Wereservetherighttomodifyspecificationsanddesignswithoutpriornotice!本使用和維護(hù)手冊中的說明及指示適用于特指的泵型。在這些說明中試圖將泵的各個方面都包括在內(nèi)。但在組裝、使用和維護(hù)中仍可能會有些差異。為了正確操作本設(shè)備，必須對操作人員進(jìn)行技術(shù)培訓(xùn)。由于不是所有資料和說明都能在本手冊中查到，因此請與FELUWA售后服務(wù)部聯(lián)系。我們保留修改技術(shù)規(guī)格和設(shè)計的權(quán)利，恕不事先通知！1.2 Use用途Thepumpissuppliedtothetechnicalspecificationdetailedonthenameplateaswellasthecontractuallyagreedapplication.Thisappliesinparticulartothepropertiesofthefluidhandled.Theequipmenthasbeenmanufacturedaccordingtoapprovedsafetyrules.Neverthelessnon-observanceoftheseinstructionsmayresultinriskforbodyandlimband/orthirdpartyand/orimpairmentofthemachineandotherproperties.泵是按照銘牌上的技術(shù)規(guī)格以及雙方達(dá)成的協(xié)議而提供的。本泵尤其適用于要處理的液體特性。設(shè)備是按照批準(zhǔn)的安全規(guī)定制造的。但是，不遵守這些說明會對人體和肢體及第三方造成傷害或者導(dǎo)致設(shè)備和其他特性受損。1.3. Limitsofapplication應(yīng)用范圍Neverrunthepumpbeyondthemax.capacity,speed,pressure,temperatures,asstatedonthedatasheet/nameplateorconflictingwithotherinstructionsfixedinthismanualandothercontractdocuments.Prescribedelectricpowerratingsaswellasservice,maintenance,inspectionandassemblyinstructionsmustbestrictlyobserved.Thisalsoappliestospecialinstructionsandrulesforbuilt-incomponents(ermediategears,motors,couplingsetc.).Usageoftheequipmentbeyondthestipulatedconditionscanleadtooverload.Ifunavoidable,themanufacturermustbeconsultedinwriting.在超過數(shù)據(jù)表/銘牌上規(guī)定的最大能力、速度、壓力、溫度或者與本手冊及其他合同文件規(guī)定的其它說明相抵觸的情況下，不得運行該泵。必須嚴(yán)格遵守規(guī)定的功率額定值以及運行、維護(hù)、檢查和組裝說明。這也適用于內(nèi)置部件的特殊說明和規(guī)定（如中間齒輪箱、電機、聯(lián)軸器等）。在超過規(guī)定條件下使用會導(dǎo)致設(shè)備過載。如果這種情況不可避免的話，必須用書面形式向制造廠咨詢。Guarantee擔(dān)保Unlessotherwiseagreeduponinwritingfortheindividualorder,weacceptawarrantyperiodof12monthsforsingle-shiftoperation(daily8hours),and6monthsfordouble-shiftoperation(daily16hours),fromthedaytheequipmentisleavingourworks.Partssubjecttowearandtearandsubsequentdamagesareexcludedfromtheguarantee,ifnothingelsehasbeenagreeduponinwriting.Fordetailedinformationwerefertoour“Termsofsaleanddelivery”.Particularagreementsarefixedinthecontract.除非另有書面協(xié)議，我們對單輪班運行（每天8小時）的保用期為12個月，而對于雙輪班運行（每天16小時）的保用期為6個月，自該設(shè)備離開我們工廠之日算起。易損件磨損及間接損失不在本擔(dān)保范圍內(nèi)。詳細(xì)信息請參考“銷售和交貨條件”。特殊的協(xié)議條款應(yīng)在合同中規(guī)定。1.5 Personnel人員Theowner/operatoroftheequipmentisobligedtobringthisoperationandmaintenancemanualtotheattentionofallpersonsthatareinvolvedintheservice,maintenance,inspectionandassemblyoftheequipment.Furthermore,allsuchpersonsmustbeinformedaboutthecontentsofthisoperationandmaintenancemanualthatmustmakethemselvesfamiliarwiththeequipmentforreasonsotherthanthosementionedabove(e.g.safetyofficer,environmentalprotectionofficer,worksfire-brigade,etc.).本設(shè)備的業(yè)主必須將“使用和維護(hù)手冊”提供給參加操作、維護(hù)、檢查和組裝設(shè)備的所有人員。此外，除了上述那些人員外，其他有關(guān)人員（如安全員、環(huán)保人員、工廠消防隊等）都也必須熟悉本使用和維護(hù)手冊中的內(nèi)容，并對設(shè)備有所了解。1.6 Storingthemanual保存此手冊Thepresentmanualmustbekeptinadryplace,closetothepumpandreadytohand.Itmustbeensuredthatthisoperationandmaintenancemanualisalwaysavailableinalegible,undamagedandcompletecondition.Thepersonnelmustbeinformedabouttheplacewhereitisstored.Itisevensensibletoapplyahinttothepumpmentionedwheretheoperationandmaintenancemanualisstored.Complementarylegal,generalandotherobligatoryregulationstoaccidentpreventionandenvironmentalprotectionaretobeobserved.本手冊必須妥善保存在干燥、泵附近而且隨手可取的地方，并確保手冊完整無損壞。必須將存放地點告知相關(guān)人員，更好的方法是在設(shè)備上明示手冊存放的地方。要遵守安全技術(shù)和環(huán)境保護(hù)方面的補充法規(guī)、概述和其它必須遵守的規(guī)定。1.7 Parts’identification(itemnumbers)部件的識別（分類號）Theitemnumberslistedintheoperationandmaintenancemanualrefertothesectionaldrawingofthepumpandtherelatingpartslist.Sinceboththesectionaldrawingofthepumpandthepartslistareissuedtoorder,theyareattachedtothehandbook.列在操作與維護(hù)手冊上的件號，參見泵剖面圖和相關(guān)的零件表。由于泵剖面圖以及零件表是按要求提供的，所以它們附于本手冊中。Noiseandsoundrecording噪音和聲音的記錄Noiseandsoundmeasurementofthepumpiscarriedoutanddocumentedatthefactory-ownedtestrigduringthetestrun.Dependingontheinstallationsite,thenoiseemissionis>80dbAor>85dbA.Wewouldliketopointoutthattheoperatorhastomarkthenoiseareasaccordingtoapplicableregulationsandthathehasgottotakeappropriatemeasures(e.g.earprotection,training,medicalexamination).泵噪聲和聲音的測量在試運行時用工廠的設(shè)備進(jìn)行測量和記錄，根據(jù)安裝地點的不同，噪聲排放應(yīng)為大于80dbA或大于85dbA。需要指出的是操作人員必須根據(jù)使用規(guī)定標(biāo)出噪聲區(qū)域并采取適當(dāng)?shù)拇胧＃ɡ?，聽力保護(hù)，培訓(xùn)，醫(yī)學(xué)檢查）1.9 Technicalpassport技術(shù)證明書Thetechnicalpassportcontainsthetechnicaldataofthepumpandisfoundinthedocumentstothehandbook.技術(shù)證明書包括泵技術(shù)數(shù)據(jù)，可在本手冊的文件中查到。1.10 Declarationofincorporationofpartlycompletedmachineryordeclarationofconformityandcertificatesoftechnicalinspectionassociations技術(shù)檢測合格證ThepumpcorrespondstothestatementsintheEC’sdeclarationofconformityonharmonizedstandards.PumppartswhicharesubjecttotothePressureEquipmentDirectiveDGRL97/23EGaretestedbythemanufactureraccordingtotheregulations,theresultsbeingdocumentedbymeansoftestcertificates.Thedeclarationofconformityaccordingtodirective2006/42/EG(ATEX95)(ifavailable)isenclosedtothedocumentation.PartsofthepumpbeingsubjecttospecialregulationsinGermanyorinEuropearedeliveredbythemanufacturerwithacorrespondingcertificateondemand.泵符合歐盟合格證書中聲明的相關(guān)標(biāo)準(zhǔn)。DGRK97/23指定的壓力設(shè)備，由工廠根據(jù)相關(guān)規(guī)則進(jìn)行測試，測試結(jié)果記錄在測試證書上。根據(jù)2006/42/EG(ATEX95)指定的合格證（如果有）要附在文檔中。德國或歐洲特殊規(guī)則規(guī)定的部件，應(yīng)由廠家根據(jù)要求提供相應(yīng)的證書。1.11 Copyrightsandpatents版權(quán)和專利權(quán)Copyingofthisdocumentandgivingittoothersanduseorcommunicationofthecontentsthereofareforbiddenwithoutexpressauthorization.Offendersareliabletothepaymentofdamages.Allrightsarereservedintheeventofthegrantofapatentortheregistrationofautilitymodelordesign.未經(jīng)授權(quán)，禁止復(fù)制本文件和轉(zhuǎn)給他人使用，并且禁止使用或者傳遞其中任何內(nèi)容。違者應(yīng)支付損害賠償金。即使授予了專利權(quán)或者型號或設(shè)計的注冊權(quán)，仍保留所有版權(quán)。1.12 Service服務(wù)Incaseofgeneralorspecificquestionsaboutthefunctionoftheequipmentourafter-saleservicewillbeatyourdisposalforanyassistanceyoumayrequire.如果對設(shè)備功能有疑問或有特殊問題，我們的售后服務(wù)部將為貴方提供可能需要的任何幫助。ForthebestresultswerecommendthatyoutakeupamaintenanceandservicecontractwithFELUWA.為了達(dá)到最好的結(jié)果，我們建議與FELUWA公司簽訂維修和保養(yǎng)合同。Whenorderingspareparts,pleasestatethemanufacturingnumber(mfg.no.)ofthepump.訂購備件時，請說明泵制造編號（制造號）。Pleasedonothesitatetocontactus.Wewillbepleasedtogiveyouadvice.請與我們聯(lián)系，我們將樂意向您提出建議。FELUWAPumpenGmbHFELUWA泵業(yè)股份有限公司BeulertwegD-54570MuerlenbachPhone:00496594100電話：Fax:004965941640傳真：E-Mail:info@feluwa.de電子郵件：Servicehotline(afterofficehours):服務(wù)熱線(非工作時間)：00491752658801上?；凵坦こ淘O(shè)備有限公司上海浦東張揚路628弄東明廣場2號樓13-A電話：0215835214702158352163傳真：02158352386E-Mail:info@

2. Safety安全要求Thismanualcontainsessentialguidelinesfortheinstallation,operationandservicingoftheequipmentandmustbestrictlyrespected.Thus,fittersandresponsibletechnicalstaff/operatorsmustreadthismanualbeforethepumpisinstalledandcommissioned.Itshallbeplacedclosetothemachinesothatitisreadilyavailable.本手冊包括設(shè)備安裝、運行和維修時必不可少的指導(dǎo)而且必須非常重視。因此，裝配工和技術(shù)負(fù)責(zé)人員/操作員在泵安裝和試運行之前必須先閱讀本手冊。手冊應(yīng)該放在設(shè)備附近，以便隨時取用。Allsafetyguidelinescoveredbythismainpoint?Safety“aretobeconsideredaswellasallothersafetyguidelinescoveredbyothermainpointssuchas5.1,6.1,7.1and8.1.必須考慮“安全要求”要點中的所有安全提示和其它要點（如5.1，6.1，7.1和8.1）所涉及的安全提示。2.1 Designationofreferencesinthemanual手冊中的參考符號Wherenon-observanceofsafetyguidesmaycauseriskforpersons,theseareespeciallymarkedwiththegeneralsymbols:不注意安全就會對人員造成危險，用通用符號做標(biāo)記引起人們的注意：SafetymarkaccordingtoDIN4844–W9符合DIN4844-W9要求的安全標(biāo)志Towarnofvoltagewith:電壓警告：SafetymarkaccordingtoDIN4844–W8符合DIN4844-W8要求的安全標(biāo)志W(wǎng)herenon-observanceofsafetyguidesmaycauseriskforthemachineanditsfunction,theseareadditionallycharacterizedby:表明凡是不遵守安全指導(dǎo)會損壞設(shè)備及其功能，該標(biāo)記應(yīng)附有文字說明：Caution!警告！Guidesbeingdirectlyfixedtothemachine,suchas:直接固定在設(shè)備上的標(biāo)志牌，例如：arrowstoindicatethedirectionofrotation指明旋轉(zhuǎn)方向的箭頭marksforfluidconnections液體接頭標(biāo)記mustbestrictlyobservedandkeptinlegiblecondition.上述說明必須嚴(yán)格遵守，并且始終要保持其清楚可認(rèn)。2.2 Trainingandqualificationofthepersonnel人員培訓(xùn)和資格認(rèn)證Thepersonnelforservice,maintenance,inspectionandinstallationmustbequalifiedforthejob.Responsibility,competenceandthesupervisionofsuchpersonnelmustberegulatedbytheowner/operator.Anypersonnelnothavingthenecessaryknowledgeshallbetrainedandinstructedbyexperts.Ifrequired,thismaybedonebyFELUWAonbehalfoftheowner/operator.Furthermore,theowner/operatorshallensurethatthepersonnelfullyunderstandthecontentsofthemanual.維修，維護(hù)，檢查和安裝工作必須由有資格的操作人員來進(jìn)行。上述那些人員的職責(zé)，權(quán)限和監(jiān)督管理范圍必須由業(yè)主來規(guī)定。對于不具備必需知識的任何人員應(yīng)該由FELUWA進(jìn)行培訓(xùn)和指導(dǎo)。如果需要的話，可由制造廠/供應(yīng)商代表業(yè)主來執(zhí)行。此外，業(yè)主應(yīng)該保證全體人員都完全了解本手冊的內(nèi)容。Riskswithnon-observanceofsafetyguides不遵守安全指南造成的風(fēng)險Thenon-observanceofsafetyguidescancausedamagetothepeopleaswellastotheenvironmentandtothemachine.TheNon-observanceofsafetyguidesmayresultinthelossofanyclaimsfordamages.不遵守安全指南不但會傷及人員，而且對環(huán)境和設(shè)備也有損害。不執(zhí)行安全指南會失去要求賠償損失的權(quán)力。Forinstance,non-observancemayhavethefollowingconsequences:例如，導(dǎo)致出現(xiàn)以下后果：Failureofimportantfunctionsofthemachine/pump設(shè)備/泵的重要功能故障Failureofprescribedmethodsformaintenanceandservicing維修與使用規(guī)定的方法失效Menacetopersonsbyelectrical,mechanicalandchemicalimpacts電氣、機械和化學(xué)品的影響對人造成威脅Menacetotheenvironmentbyleakageofdangerousmaterials危險的物料泄漏對環(huán)境造成危害2.4 Workingtotherules工作準(zhǔn)則Thesafetyguidelineslistedinthismanual,theexistingnationalspecificationsforaccidentpreventionaswellasanyinternalregulationsoftheowner/operatorrelatingtowork,operationandsafetyaretoberespected.業(yè)主對本手冊中的安全指導(dǎo)、現(xiàn)行的避免事故發(fā)生的國家安全技術(shù)規(guī)范以及與工作/運行和安全有關(guān)的的任何內(nèi)部條例都應(yīng)遵守。 Safetyguidefortheowner/operator業(yè)主/操作員的安全指導(dǎo)Ifcoldorhotpartsrepresentadanger,thenthesepartsmustbeprotectedagainstcontactonsite.如果設(shè)備的冷或熱部件有危險性，那么在現(xiàn)場必須對其采取措施，避免接觸。Whenthepumpisrunning,itisnotallowedtoremoveguardsofmovingparts(e.g.veebeltdrive,couplings,shaftends).泵運行時，不允許拆下其活動部件（如V形帶驅(qū)動器）的防護(hù)罩。Thedisposalofdangerousliquids(e.g.explosive,poisonous,hot),thate.g.leakfromtheshaftseal,mustensurethatriskforpeopleandenvironmentisavoided.處理危險液體（如易爆，有毒，熱的液體）時，如軸封泄漏的液體，必須保證對人員沒有危險，并且對環(huán)境也無害。Legalregulationsaretobeobserved.要遵守法律的規(guī)定。Riskscausedbyelectricenergyaretobeexcluded(fordetailswerefertotheregulationsoftheVDEandofthelocalpowersupplyauthority).排除電能引起的危險（有關(guān)詳細(xì)說明，參考VDE和當(dāng)?shù)毓╇娋值臈l例）。2.6 Safetyguideformaintenance,inspectionandassemblywork維護(hù)、檢查和裝配工作的安全指南Itistheowner’s/operator’sresponsibilitythatallmaintenance,inspectionandassemblyworksarecarriedoutbyauthorizedandqualifiedtechnicalstaffwhothoroughlystudiedthismanual.所有維護(hù)、檢查和裝配工作均由已完全通讀過本手冊且經(jīng)認(rèn)可和有資格的技術(shù)人員來進(jìn)行。Thepumpmustbeelectricallydisconnected(fusesremoved)beforeanyworkcanbecarriedout.Thecorrespondingprocedureisdescribedinthismanualandmustbestrictlyfollowed.進(jìn)行任何工作之前，必須先斷開泵電源（拆下保險絲）。本手冊敘述了這方面的相應(yīng)程序，必須嚴(yán)格遵循。Pumpsandpumpingequipmentthatdelivermediathatareinjurioustohealthmustbedecontaminated.輸送對健康有害介質(zhì)的泵和泵送設(shè)備必須清除污垢。Assoonastheworkisfinished,allsafetydevicesmustbefittedand/orsettofunctionagain.一旦該工作完成，必須裝上所有護(hù)罩，且各防護(hù)措施功能完備。Beforesettingthepumptoworkagain,thepointsstatedinparagraph–InitialCommissioning–aretobeconsidered.該泵再次工作之前，要考慮“初次試運行”條款所陳述的幾點規(guī)定。2.7 Unauthorizedmodificationandproductionofspares未授權(quán)修改和生產(chǎn)備件ModificationsoralterationstothemachinearepermittedonlyafterwrittenapprovalbyFELUWA.Originalsparepartsandaccessoriesauthorizedbythemanufacturercontributetosafety.Damagescausedbytheutilizationofpiratepartsareexcludedfromourguarantee.對設(shè)備改型或替換只有在與制造廠協(xié)商容許以后方可進(jìn)行。出于安全的原因必須使用制造廠認(rèn)可的原配件和輔件。我們對因使用非原廠部件而引起的損壞不予擔(dān)保。2.8 Inadmissibleoperations不許可的運行Theoperationalsafetyofthepumpsuppliedisonlyensurediftheequipmentisusedinaccordancewithparagraph1–General–ofthemanual.只有按照本手冊第1章“概述”要求安全使用該泵送設(shè)備，我們才對其的安全性予以擔(dān)保。

3. Transportandinterimstorage運輸和臨時貯存3.1 Safety安全提示Toload,usehoistsandsupportingequipmentwithsufficientloadcapacityonly.Followthesignsonthepackingtoliftpumpcomponents.裝載時，只能使用具有足夠承載能力的起重機和支承設(shè)備。起吊泵部件時，遵守包裝箱上的標(biāo)記說明。3.2 Transport運輸Pumppartsmustbeproperlysecuredfortransportpurposes.Suitableliftingpointsandreferencestoloadsupportingequipment(e.g.chain,liftingband)aregenerallymarkedandtobeused.Forshipmentbysea,“seaworthy”packingisrecommended.運輸時，泵部件必須正確固定。要在適合支承設(shè)備（如鏈條、起重帶）的正確起吊點和基準(zhǔn)點部位做上標(biāo)記。如果是海運，則建議采用適于海運的包裝箱。3.3 Storageandprotectionagainstenvironmentalinfluences貯存和環(huán)境保護(hù)Pumpsandpumpcomponentsmustalwaysbestoredinanuprightpositionandinadryplace.Rubber-linedpartsaretobeprotectedagainstdirectsunlight,againstfrost(temperatures<+5℃泵和部件通常垂直存放在干燥的地方。橡膠制的部件（皮囊型的蓄能器、軟管-隔膜、密封件）要防止陽光直射，要防霜（溫度＜+5℃Unpacking開箱Dependingonthesizeofthepumpcomponents,thepartsarepackedincases,onpalletsand/orbeams.Thepackingisprovidedwithcorrespondingmarks(e.g.“top”,“bottom”),thusindicatingthepositionofthecomponentswithinthepacking.泵部件是根據(jù)其尺寸裝入板條箱或放在墊板或橫梁上。包裝箱上應(yīng)做上相應(yīng)的標(biāo)記（如“頂部”、“底部”），指明部件在包裝箱里的位置。Thematerialsusedforthepackingdependonthetransportpropertiesoftheindividualcomponentsandensureasafetransport.Theowner/operatorisresponsiblefordisposingofthepackingmaterialsaccordingtothelegalregulations.包裝材料取決于各個部件的輸運特性，從而保證運輸安全。包裝材料必須正確處理。

4. Descriptionofpumpandaccessories泵和輔助設(shè)備的說明4.1 Descriptionofpumptype泵型號說明Series:MULTISAFESeries:MULTISAFE多重安全系列TGk400/400–K200-DS230HD4.2 Generaldescription一般說明Therecommendeddeliveryscopeofthepumpgenerallyconsistsofbaseplatebox,pump,strokegearbox,bevelhelicalgearboxanddrivingmotoraswellaspipinganddeliveryvalves.Dependingontherequirementsstipulatedinyourordersomeindividualcomponentsmaybemadeofconstructionmaterialsotherthanthestandardones.Besides,dependingonthepumpdesignspecialbuilt-incomponentssuchasleakdetectorsforhosefailureandvalveperformancemonitoringsystemsmaybeincludedinthescopeofsupply.Forfurtherdetailspleaserefertothecontract.泵的推薦供貨范圍通常包括泵體、機架、泵傳動齒輪箱、斜齒輪箱，驅(qū)動電機以及管路系統(tǒng)和閥門。根據(jù)可能不同用戶的特殊要求采用不同的制造結(jié)構(gòu)和材料，除此之外，可能會按泵的設(shè)計要求提供諸如軟管泄漏監(jiān)測和閥門性能監(jiān)測系統(tǒng)。有關(guān)詳細(xì)說明，請查閱合同。4.3 Wayofoperation運行方式Thepumpisdrivenbyanelectricmotor.DuetothereductionofthebevelhelicalgearboxthemotorspeedisreducedtothedesigneddrivingspeedoftheFELUWAstrokegearbox.Inthestrokegearboxtherotatingmovementoftheinletshaftisconvertedintoanoscillatingmotion.Concurrently,thespeedisreducedtotherequirednumberofstrokesofthepumpviafrequency-converter,motorandbevelhelicalgearbox該泵一般由電機來驅(qū)動。由于減速齒輪箱的減速作用，使得電機轉(zhuǎn)速降低到FELUWA泵傳動齒輪箱的傳動速度。泵傳動齒輪箱將齒輪的旋轉(zhuǎn)運動轉(zhuǎn)換為活塞的往復(fù)運動，同時將速度降低到活塞所需的沖程次數(shù)。Electricmotorwithintermediategear-boxElectricmotorwithintermediategear-box電機與中間齒輪箱Thereciprocatingmovementofthepiston(item64)displacesadefinedvolumeofhydraulicfluidwithinthepumphead.Duetothischangeinvolumeboththeprimaryhose-diaphragm(item10.01)andthesecondaryhose-diaphragm(item10.02)aresqueezedtogetheratthesametime(likesqueezingavein).Becauseofthespecialconstructionofthedoublehose-diaphragms,theyalwaysdistortinthesameformanddirection.Anactuationfluidhasbeenusedasdirectpressuretransmittingelement(withoutcausinganyefficiencyloss)betweentheprimaryandthesecondaryhose-diaphragm,inthiscasewater/anti-freeze.通過活塞（位號64）在液壓缸內(nèi)作往復(fù)運動，會驅(qū)動一定量的液壓油，從而使第一軟管-隔膜（位號10.1）和第二軟管-隔膜（位號10.2）在特定的時刻被共同擠壓（象收縮的血管）。由于雙軟管的特殊結(jié)構(gòu)，它們始終按相同的方向和形狀收縮和鼓脹。在第一和第二軟管-隔膜之間的由水和防凍劑組成的傳動液直接壓迫被輸送介質(zhì)（沒有任何能量損失）。Whentheplunger(item64)movesforward,thefluidhandledinsidetheprimaryhose-diaphragmispressedthroughthedischargevalve(item11.02)intothedischargelineduetotheexertedpressureandtheresultingchangeinvolume.Thesuctionvalve(item11)isclosed.當(dāng)活塞（位號64）向前運動時，泵液壓腔中的第一軟管-隔膜擠壓所輸送的流體通過輸出閥（位號11.02）排出進(jìn)入輸出管線。所輸送的流體會發(fā)生壓力和流量的變化。此時吸入閥（位號11）被關(guān)閉。Whentheplunger(item64)movesbackward(towardsthestrokegearbox)thehose-diaphragms,whichdistortedduringthedischargestroke,getbacktotheiroriginalcylindricalshapeagain.Inthepumpheadavacuumarisesenablingthesuctionvalve(item11)toopen.Thefluidhandledthenflowsthroughtheopenedballvalveintotheprimaryhose-diaphragm.Duetotheoscillatingmovementoftheplunger(item64)anewdischargestrokebegins.當(dāng)活塞（位號64）向后運動（朝齒輪箱方向）時，泵軟管則恢復(fù)其原形，即圓柱形，這樣該泵頭就會產(chǎn)生真空，吸入閥（位號11）被打開，從而使被輸送流體從吸入閥流入第一軟管。此時往復(fù)運動的活塞（位號64）開始新周期的運動。Thetaskofthesecondaryhose-diaphragmistoseparatetheactuationfluidbetweenprimaryandsecondaryhose-diaphragm(item10.01and10.02)fromthehydraulicfluidbetweenpiston(item64)andsecondaryhose-diaphragm(item10.02).第二軟管-隔膜的任務(wù)是將第一和第二軟管-隔膜（位號10.01和10.02）之間的傳動液與活塞（位號64）和第二軟管-隔膜（位號10.02）之間的液壓油隔離開來。4.4 Excess-pressurevalve超壓閥Caution!警告！Theexcess-pressurevalveprotectsthepumponlybutnotthedischargepipesoftheentireinstallation!超壓閥只對泵起保護(hù)作用，并非是對整個系統(tǒng)的輸送管路！EverysinglepumpheadoftheMULTISAFEdoublehose-diaphragmpistonpumpisprovidedwithaneasilyaccessibleexcess-pressurevalve(item103),whichissettotherequirednominalpressureduringthetestrunofthepumponourtestbench.Adjustingtheexcess-pressurevalvebeyondthepre-setpressure(i.e.increaseofpressure)ispermittedonlyafterconsultation(writtenauthorization)withFELUWA.每個多重安全的雙軟管-隔膜活塞泵的泵頭都裝有一個易于維修的超壓閥（位號103），其壓力在我們的試驗臺上進(jìn)行泵試運轉(zhuǎn)期間已設(shè)置為需要的公稱壓力。要想調(diào)節(jié)該超壓閥的壓力超過預(yù)置開啟壓力（即壓力升高），須與FELUWA公司協(xié)商同意（書面許可）后方可進(jìn)行。Ifthereisanexcess-pressureinthefluidchamber(insidetheprimaryhose-diaphragm)thesameexcess-pressurealsoexistsinthehydraulicoilchamber.Ifthepre-setpressureisexceededtheexcess-pressurevalve/safetyvalve(item103)opensandallowsthehydraulicfluidtoflowintothedepressurizedoilreservoir(item122).Theactuationfluid(fluidbetweenthetwohose-diaphragms)itselfisdepressurized.Duringthenextsuctionstrokethepumpislackingthequantityofoilthatescapedtotheoilreservoir.Afterblowing-off,excesspressurevalves/safetyvalvesmustbecheckedbyauthorisedpersonal.–Valveseatsmustbeinapropercondition,otherwisevalveseatsmustbereplaced.因為液壓腔的壓力過大（第一軟管-隔膜內(nèi)），液壓油的壓力同樣也會超壓，因此超壓閥（位號103）就會打開，從而將液壓油回流到油箱（位號122）里。傳動液（在兩個軟管-隔膜間的液體）也相應(yīng)降低壓力。當(dāng)泵下一個吸入行程開始時，會缺少回流到油箱的那一部分液壓油的油量。超壓閥出現(xiàn)排放后要經(jīng)過有授權(quán)的人員檢查，閥座的位置要正確，否則要更換閥座。Excess-pressurevalve/safetyvalves超壓閥Aleakagecompensatingvalve(item118)replacesthislackingvolumeimmediatelyandtheoilflowsbackintothehydraulicchamberagain.Thisisachievedbyamechanicalcontrol.Ifhydraulicoilislackingduringthesuctionstrokethesecondaryhose-diaphragmlaysonthecontroldisc(item38.02)withitsspeciallyshapedoutside.如果在泵吸入行程中缺少了液壓油，第二軟管-隔膜會接觸有著特殊外形的控制盤（位號38）。通過這樣的機械控制來完成由排氣補油閥（位號118）將回流到油箱的液壓油重新回到液壓室。Leakagecompensatingvalve排氣補油閥Ifadefinedlowpressureisexceededthesecondaryhose-diaphragm(item10.02)pushesthecompressionspringloadedcontroldisc(item38.02)backward.Thecontroldiscitselfactsasvalvelifterandopensaball-typeleakagevalve(item118).Asaresultthemissingquantityofoilcanflowbacktothehydraulicchamberagain.Thisprocessiscontinuouslyrepeateduntiltheexistingexcess-pressuredropsbelowthepre-setvalue.當(dāng)?shù)诙浌?隔膜（位號10.02）稍有超壓，它就會推動帶有壓縮盤形彈簧的控制盤（位號38）?？刂票P使排氣補油閥（位號118）的閥球升起（打開該閥）。液壓油能夠重新回到液壓室。這個過程不斷重復(fù)，直到現(xiàn)有的壓力低于控制盤的設(shè)定值。Itisnecessary,thattheoil-levelishigherthanthelevelofthesuction-openingoftheleakagecompensatingvalve,whenthepumpruns.FortheMultisafe-Typetheoillevelriseswithincreasinginlet-pressureandfallwithdecreasinginlet-pressure.Besure,thatthefillingcoversthesuction-levelallthetimewithseveralcentimetrestoassure,thatnoairwillgetintothehydraulic-chamber.當(dāng)泵運行時，油箱中的液位應(yīng)該高于補油排氣閥的上端吸入口，多重安全型號的泵，其油液面隨著入口壓力的增大和減少也會升高和下降。一定要保證油液面總是在補油排氣閥的上端吸入口之上幾厘米，確保沒有空氣進(jìn)入液壓腔。Theexcess-pressurevalve/safetyvalve(item103),whichisloadedbyacupspringorcompressionspring,protectsthepump,thestrokeandreductiongearbox(item141)andthedrive(motor)fromoverload.However,itdoesnotprotectthedischargepipefromoverload,whiche.g.mightbecausedbythesystemorcarelessclosingofasluicevalve.帶有杯形或壓縮彈簧的超壓閥（位號103）保護(hù)了泵、減速齒輪箱（位號141）和驅(qū)動電機不受過載侵害。但是，該閥不能防止輸送管路過載，諸如可能由系統(tǒng)原因或疏忽大意將閘閥關(guān)閉而引起的過載現(xiàn)象。4.5 Accessoriestostandarddesign標(biāo)準(zhǔn)設(shè)計的輔助設(shè)備4.5.1 Conditionmonitoringofhose-diaphragms軟管-隔膜工況檢測Forconditionmonitoringofhose-diaphragms,thepumpisprovidedwithamanometricswitch(seeseparateoperationmanual).泵設(shè)置了壓力開關(guān)來監(jiān)測軟管-隔膜的完整性（請閱讀單獨的操作說明書）。Theactuationfluidbetweenprimaryandsecondaryhose-diaphragmiscontinuouslymonitoredbyapressuremeasuringprobe.Whentheactuationfluidwasfilledbetweenthetwohose-diaphragms,thepumpisstartedandrunatitsoperatingpressure.Theexcessivefluidintheactuationchambermayescapeviatheopenplugatthepressureswitch.Thedifferentialpressuredropsto0bar.第一和第二軟管-隔膜之間的傳動液通過壓力測量探頭持續(xù)監(jiān)控。當(dāng)傳動液充滿了兩個軟管-隔膜之間時，泵運行并產(chǎn)生輸送壓力。兩個軟管-隔膜之間過多的液體可以通過壓力開關(guān)打開的銷孔排溢。壓力差可降至0巴。Manometricswitch壓力開關(guān)Manometricswitch壓力開關(guān)Then,theplugisclosedagain.Theswitchingcontactatthemanometricswitchissettoanexcess-pressureofapproximately2bar.Incaseofafailure(i.e.ifahose-diaphragmfails)thepressureintheactuationchamberrisesandsignalsahose-diaphragmrupturewhenthesetpressureisexceeded.Thisprocessisevaluatedbyrelevantevaluationunit.然后壓力開關(guān)的銷孔再次關(guān)閉。壓力開關(guān)的動作被設(shè)定在超壓大約2巴。在故障情況下（即如有一個軟管-隔膜破裂）兩個軟管-隔膜之間傳動液的壓力會上升，并在壓力超過設(shè)定值時發(fā)出軟管-隔膜破裂的信號。這個過程通過相應(yīng)的評判元件來判定。信號處理的選擇信號處理的選擇控制元件可以根據(jù)用戶的要求更換。其接點可以單獨地并入聲光報警系統(tǒng)，甚至可以并入通訊系統(tǒng)。比如：SPC→調(diào)制解調(diào)器→電話網(wǎng)絡(luò)/無線電話SMS通過這種這種方法，維修人員可以在任何地方、任何時間得到通知?！盘柼幚硇盘柼幚砭S修開關(guān)接頭絲堵止回閥 4.6 Dimensions,weightsandcentreofgravity尺寸，重量和重心Thedimensions,weightsandcentreofgravityareusuallyfoundontherelevantarrangementdrawing,whichisenclosedinthehandbook.一般說來，尺寸，重量和重心在相應(yīng)的尺寸圖（其屬于參考書的一部分）上都有說明。4.7 Foundationdetails基礎(chǔ)詳細(xì)資料Thefoundationdetailsaredependingonvariousfactorsandarethereforenormallyindicatedonaspecifiedfoundationdrawing(ifapplicable).基礎(chǔ)詳細(xì)資料隨不同的條件因素而定，通常在相應(yīng)的基礎(chǔ)圖（如果適用的情況下）上都有說明。

5. Assemblyanddisassembly裝配和拆卸5.1 Safety安全提示Ensurethattheequipmentisassembledanddisassembledbywelltrainedandinstructedpersonnelonlywhoreadtheoperationmanualbeforebeginningtheirwork,especiallychapter2“Safety”.保證設(shè)備的安裝和拆卸是由經(jīng)過培訓(xùn)的人員來完成，同時保證在開始工作之前閱讀過本使用說明書，尤其是第2章“安全要求”。UnlessauthorizedbyFELUWAitisnotallowedtomodify,reconstructoradditemstotheequipmentthatmighthaveanegativeimpactonthefunctionandsafetyofthepump.Thisappliesinparticulartotheinstallationandsettingofsafetydevicesandsafetyvalves.不允許對該設(shè)備進(jìn)行修改、改造或添加項目，這樣會影響泵的安全性，除非經(jīng)過FELUWA公司的認(rèn)可。這一點對安全裝置和安全閥的安裝和設(shè)置尤其重要。Ifnecessary,usemountingsupports(e.g.ladder,stephanger,platform).Donotusethemachinepartsasmountingsupport.Forworkinnarrowrooms,complywiththecorrespondingnationalaccidentpreventionrules.必要時，可使用安裝支架（如梯子，踏腳支架，平臺）。不要將機器零件作為安裝支架用。在窄小廠房內(nèi)工作時，要遵循相應(yīng)的國家事故預(yù)防規(guī)則。Caution!警告