Indradrive常見故障及處理方法

1、 內(nèi)內(nèi) 容容1 Indradrive 與與 Ecodrive的一些顯著區(qū)別的一些顯著區(qū)別2 Indradrive 常見故障及處理技巧常見故障及處理技巧 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.2DCCN/SVC22; Teddy Ying*功率部分和控制部分功率部分和控制部分DKC驅(qū)動(dòng)器是一種經(jīng)濟(jì)型、高集成化的驅(qū)動(dòng)模塊，功率部分和控制部分集成在一塊主板上I

2、ndradrive驅(qū)動(dòng)器的功率部分和控制部分是獨(dú)立的，可以獨(dú)立替換和維修 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.3DCCN/SVC22; Teddy Ying*FirmwareDKC的Firmware是外置式的金屬模塊，可以通過更換硬件來改變FirmwareIndradrive的Firmware是內(nèi)置式的存儲(chǔ)單元存在于驅(qū)動(dòng)器內(nèi)部,通過軟件改變Firmwa

3、re All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.4DCCN/SVC22; Teddy Ying*驅(qū)動(dòng)器地址的設(shè)置驅(qū)動(dòng)器地址的設(shè)置DKC驅(qū)動(dòng)器的地址是通過固化軟件上的旋鈕開關(guān)來選擇的Indradrive是通過P-0-4025參數(shù)來選擇的 1, 可通過上位控制器修改P-0-4025參數(shù) 2, 可通過面板的2.1command來實(shí)現(xiàn) All rights rese

4、rved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.5DCCN/SVC22; Teddy Ying*SERCOS通訊波特率通訊波特率DKC驅(qū)動(dòng)器的SERCOS波特率默認(rèn)是2M，可以通過光纜通訊卡上的開關(guān)來選擇的Indradrive可以通過P-0-4087參數(shù)來設(shè)定，默認(rèn)是4M，并且當(dāng)Indradrive與SERCOS主站相連后，其波特率是自動(dòng)掃描出的，可以與MLC同步 All rights res

5、erved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.6DCCN/SVC22; Teddy Ying*Digital and analog I/OsDKC驅(qū)動(dòng)器的輸入輸出端口配置是固定不可配的 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights

6、 of disposal as copy of passing by us.7DCCN/SVC22; Teddy Ying*Digital and analog I/OsIndradrive驅(qū)動(dòng)器的輸入輸出端口配置是可配的,通過Indraworks軟件 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.8DCCN/SVC22; Teddy Ying*組態(tài)軟件組態(tài)軟件

7、DKC的組態(tài)軟件是DrivetopIndradrive的組態(tài)軟件是Indraworks All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.9DCCN/SVC22; Teddy Ying*2,Indradrive 常見故障及處理方法常見故障及處理方法 All rights reserved by Bosch Rexroth AG, as well in cases o

8、f trade mark rights applications. All rights of disposal as copy of passing by us.10DCCN/SVC22; Teddy Ying*顯示的優(yōu)先權(quán)顯示的優(yōu)先權(quán)Warning01 AF01 F400201 C090101 E2025Error MessageCommand errorsStatus diagnostics優(yōu)先級別 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. Al

9、l rights of disposal as copy of passing by us.11DCCN/SVC22; Teddy Ying*Indradrive 錯(cuò)誤的分類錯(cuò)誤的分類 錯(cuò)誤代碼號錯(cuò)誤的分類 處理F2XXX不是致命的錯(cuò)誤Like set in P-0-119,best possible decelerationF3XXX不是致命的錯(cuò)誤相關(guān)安全功能的Like set in P-0-119,best possible decelerationF4XXX通訊錯(cuò)誤查找通訊故障F6XXX行程范圍錯(cuò)誤Velocity command to zeroF7XXX行程范圍錯(cuò)誤相關(guān)安全功能的Vel

10、ocity command to zeroF8XXX致命的錯(cuò)誤更換硬件F9XXX致命的系統(tǒng)錯(cuò)誤如Watchdog,更換硬件錯(cuò)誤代碼的分類 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.12DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法F8060 過流報(bào)警 驅(qū)動(dòng)器內(nèi)部電流超出最大的允許電流 對策:首先檢查大

11、功率管是否被擊穿,用數(shù)字式萬用表二極管檔檢查二極管是否完好,如下表L1 L2 L3L1 L2 L3 + + * * - - * * * * 750 750A1 A2 A3A1 A2 A3 L+ L+ L- L- Earth Earth 檢測值檢測值 + + +/- +/- .OL .OL + + + + + + + + +/- +/- - - - - - - 350 350 +/- +/- * * * * * * * * * * * * * * * * * * * * * * * * * * .OL .OL + + * * - - * * * * .OL .OL + + 750 750 * *

12、 * * - - * * - - .OL .OL * * + + * * * * - - * * * * + + * * 350 350 +/- +/- - - - - * * +/- +/- * * .OL .OL 400 400 * * All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.13DCCN/SVC22; Teddy Ying*Indradrive 常見

13、故障及處理方法常見故障及處理方法F8060 如大功率管沒有問題,則驅(qū)動(dòng)器的電流檢測回路有問題,給予更換F2077 電流檢測錯(cuò)誤,硬件故障 驅(qū)動(dòng)器實(shí)時(shí)監(jiān)控電流,如超出允許范圍時(shí)出現(xiàn)該報(bào)警 對策: 驅(qū)動(dòng)器功率單元的電流霍爾傳感器故障,更換HCS功率單元 控制單元CSB的電流計(jì)算回路有問題,更換CSB控制單元F8070 外部24V故障 對策: 檢查24V電源和接線 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as

14、copy of passing by us.14DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法F8069 內(nèi)部+-15V 直流出錯(cuò) 內(nèi)部有+24V轉(zhuǎn)+-15V電路,它出現(xiàn)故障或內(nèi)部的集成芯片短路 對策: 更換HCS或CSB F2026 驅(qū)動(dòng)器功率單元欠壓報(bào)警 當(dāng)DC bus電壓值小于P-0-0114定義的值并有使能的情況下出現(xiàn)該報(bào)警 對策: 檢查外部380V主電源，檢查直流母線電壓 驅(qū)動(dòng)器功率單元產(chǎn)生不了DC,更換HCS功率單元 檢查PLC時(shí)序,AbAF“bb”不能切換到”Ab”(不能整流產(chǎn)生直流) 檢查外部380V,如確認(rèn)有輸入則需更

15、換HCS功率單元 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.15DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法F2816 DC bus故障 對策:檢查外部380V 直流母線以及外部制動(dòng)電阻接線 驅(qū)動(dòng)器整流單元故障，更換HCS功率部分 F2018 驅(qū)動(dòng)器溫度報(bào)警 對策: 降低環(huán)境溫度 檢查柜內(nèi)冷卻裝置

16、清洗驅(qū)動(dòng)器內(nèi)部風(fēng)扇 驅(qū)動(dòng)器內(nèi)部溫度傳感器故障，更換HCS功率部分F2019 F2022 電機(jī)溫度報(bào)警 （S-0-0204為溫度限定參數(shù)） 對策: 檢查機(jī)械是否有卡死導(dǎo)致電機(jī)過載發(fā)熱 檢查電機(jī)到驅(qū)動(dòng)器的溫度電纜（X6-1、2）是否松動(dòng)脫落 電機(jī)溫度傳感器故障，更換電機(jī) 驅(qū)動(dòng)器溫度檢測回路故障，更換HCS功率單元 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.16D

17、CCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法F2820 制動(dòng)電阻報(bào)警 對策:減小減速度和速度命令值 更換制動(dòng)電阻，增加阻值 HCS-檢查外部制動(dòng)電阻以及與驅(qū)動(dòng)器的接線（X6-3，4） HMV-內(nèi)部制動(dòng)電阻故障，更換HMV電源模塊 F8838 制動(dòng)電阻過流 對策:減小減速度和速度命令值 更換制動(dòng)電阻，增加阻值 HCS-檢查外部制動(dòng)電阻以及與驅(qū)動(dòng)器的接線（X6-3，4） HMV-內(nèi)部制動(dòng)電阻故障，更換HMV All rights reserved by Bosch Rexroth AG, as well in cases of trade

18、mark rights applications. All rights of disposal as copy of passing by us.17DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法驅(qū)動(dòng)器無顯示 顯示模塊壞(這種只是存在于驅(qū)動(dòng)器能正常工作狀態(tài)) CSB控制單元上由于集成芯片壞而造成,更換CSB顯示“LOADER” FIRMWARE錯(cuò)誤,需要重新燒制或更換 類似于DKC顯示“.”F8102 驅(qū)動(dòng)器硬件和Firmware不匹配，檢查Firmware版本 HCS功率單元故障，給予更換F2100 不正常的訪問Flash 內(nèi)存.

19、每一次修改參數(shù)都立刻對Flash存儲(chǔ),造成內(nèi)存溢出 對策: 將S-0-0269參數(shù)的bit0置1 使用MMC存儲(chǔ)卡 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.18DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法C0201 無效的參數(shù) 當(dāng)切換到操作模式P4時(shí),內(nèi)部的參數(shù)被檢測,有參數(shù)超出它定義的范圍時(shí) 就

20、出現(xiàn)該報(bào)警. 對策:查看S-0-0022參數(shù),該參數(shù)包含所有的無效參數(shù),再更改無效參數(shù) (02,03版固化軟件) 查看S-0-0423參數(shù),該參數(shù)包含所有的無效參數(shù),再更改無效參數(shù) (04版固化軟件) 通常加載基本參數(shù)后，導(dǎo)入備份參數(shù)可以解決此問題 E8260 扭矩過載 對策:減小加速度 增大相應(yīng)的限制值S-00082,S-0-0083,S-0-0092,P-0-109 優(yōu)化速度環(huán)參數(shù) 增加外接制動(dòng)電阻 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All

21、 rights of disposal as copy of passing by us.19DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法F2074 電機(jī)當(dāng)前位置超出絕對編碼器監(jiān)視窗口，斷電時(shí)的位置與重新上電后的位置偏差太大，超過了監(jiān)視窗口值P-0-0095 對策: 復(fù)位重啟或者重新建立位置參考點(diǎn)F2008 電機(jī)類型改變 下載了一個(gè)新的參數(shù)文件到驅(qū)動(dòng)器，或者驅(qū)動(dòng)器第一次上電，S-0-0141（電機(jī)類型）與當(dāng)前的電機(jī)不一致。 對策：直接復(fù)位即可F8078 速度環(huán)報(bào)警 原因及對策:電機(jī)動(dòng)力線相序接反 速度環(huán)參數(shù)優(yōu)化 由于用戶自行拆裝電機(jī)的

22、編碼器(對同步電機(jī)),送力士樂校整 電機(jī)編碼器壞,送修更換編碼器 外部機(jī)械過重或卡死 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.20DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法F4001 光纜環(huán)通訊錯(cuò)誤 光纜環(huán)通訊的同步出現(xiàn)錯(cuò)誤 對策: 檢查光纜、光纜卡接頭 更換CSB控制單元P0或者P-1，切換不

23、到P2，BB 光纜環(huán)通訊故障 對策: 檢查光纜、光纜卡接頭 更換CSB控制單元 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.21DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法 All rights reserved by Bosch Rexroth AG, as well in cases of tra

24、de mark rights applications. All rights of disposal as copy of passing by us.22DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法F8022 電機(jī)編碼器信號弱 隊(duì)策: 電機(jī)編碼器回路故障,檢查可能出現(xiàn)的三個(gè)地方:電機(jī)編碼器,反饋線及CSB的編碼器反饋口C0270 電機(jī)編碼器數(shù)據(jù)讀取錯(cuò)誤 隊(duì)策: 電機(jī)編碼器回路故障,檢查可能出現(xiàn)的三個(gè)地方:電機(jī)編碼器,反饋線及CSB的編碼器反饋口 C0285 電機(jī)的型號參數(shù)P-0-4014有誤. 對策:確認(rèn)電機(jī)型號及編碼器的型號(P

25、-0-4014)。檢查可能出現(xiàn)的三個(gè)地方:電機(jī)編碼器,反饋線及CSB的編碼器反饋口一些相關(guān)的編碼器故障報(bào)警 E2074 F2076 C0210 C0220 C0271 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.23DCCN/SVC22; Teddy Ying*Indradrive 常見故障及處理方法常見故障及處理方法R-IL PB BK模塊BF亮紅燈 Pro

26、fibus通訊模塊故障，更換通訊模塊 L40通訊故障 檢查網(wǎng)線連接和交換機(jī) 用計(jì)算機(jī)Ping一下L40的IP地址，如果Ping不通，則很有可能是以太網(wǎng)接口故障，或者是CPU故障，更換L40L40無顯示 內(nèi)部芯片故障或者CPU故障，更換L40 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.24DCCN/SVC22; Teddy Ying*Indradrive 常見

27、故障及處理方法常見故障及處理方法F2048 電機(jī)內(nèi)的電池耗盡 對策:更換電機(jī)后蓋內(nèi)側(cè)的蓄電池 (1): housing-screw(2): Battery connector(3): Screws for mounting the battery.(4): Battery All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.25DCCN/SVC22; Teddy Yi

28、ng*何獲得新的何獲得新的VEP License點(diǎn)擊Setup All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.26DCCN/SVC22; Teddy Ying*何獲得新的何獲得新的VEP License點(diǎn)擊License All rights reserved by Bosch Rexroth AG, as well in cases of trade mark

29、 rights applications. All rights of disposal as copy of passing by us.27DCCN/SVC22; Teddy Ying*何獲得新的何獲得新的VEP License點(diǎn)擊Change license All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.28DCCN/SVC22; Teddy Ying*何獲得新的何獲得新的VEP License記錄機(jī)器碼 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.29DCCN/SVC22;