CCS焊接實(shí)用工藝認(rèn)可表格

1、FORM: pWPS-1/3焊接工藝計(jì)劃書(pWPS)Prelimi nary Weldi ng Procedure Specificati on基本參數(shù)工作控制號(hào):Esse ntial parametersNo.焊接工藝名稱及編號(hào)Name and serial nu mber制造廠名稱及地址Manufacture ' s Nameand address焊接方法：Weld ing process單道焊Sin gle pass多道焊匚|Multi pass組合焊匚|Multi process單面焊One side雙面焊匚|Double side背面清根Back goug ing接頭型式：

2、Joint type焊接位置：Weld ing positi on母材級(jí)別/交貨狀態(tài)：Pare nt metal grade /delivery con diti on焊接設(shè)備的型號(hào)：Weldi ng equipme nt母材厚度Thick ness車間底漆：Shop primer管子外徑尺寸：Pipe outside Dia.保護(hù)氣體(種類/純度)：Shieldi ng gas(type/purity)坡口設(shè)計(jì)(草圖)Test joint details(sketch withdimensions)焊道布置和焊接順序(草圖)Bead seque nee details(sketch)焊接參數(shù)

3、Weldi ng parameters焊道Run焊接方 法Process焊材直 徑Size of filler materi al(mm)電流種類 和極性 Type of curre nt/Polarity焊接電流Curre nt (A)電弧電壓Voltag e (V)焊接速 度*Travel speed* (cm/min)熱輸入* Heat in put*kJ/cm氣體流量Gasflow rate(1 / mi n)*如有必要時(shí)*lf required焊接工藝計(jì)劃書（pWPS）（續(xù)）FORM : pWPS-2/3焊接材料（型號(hào)/規(guī)格/等級(jí)）：Filler material （type /si

4、ze / grade）襯墊材料(廠家及型號(hào))：Backing ( manufacture and type ):施焊環(huán)境：Welding site conditions焊前預(yù)熱溫度Preheat temperature道間溫度Inter-pass temperature焊后熱處理：Post-weld heat treatment最低值Min.°C最低值Min.C最高值Max.C預(yù)熱方法：Preheat method其它有關(guān)特殊要求*:Other information*如焊條/焊絲最大擺動(dòng)寬度、焊道清潔方式、脈沖電流特性等*e.g. Weaving（max. Width of run

5、）, Method of inter-pass cleaning, characteristic of pulse current etc.試驗(yàn)項(xiàng)目Test items1、非破壞性檢查Non-destructive examination目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷Magnetic particle滲透探傷Liquid penetrate2、破壞性試驗(yàn)Destructive examination1）拉伸試驗(yàn)Tensile tests橫向拉伸Transverse縱向拉伸Longitudinal2）彎曲試驗(yàn)Bend tests正彎Face反

6、彎Root側(cè)彎Side3）沖擊試驗(yàn)Impact tests試驗(yàn)溫度：Test temperature C焊縫根部Root of weld焊縫中心center of weld熔合線fusion line距熔合線2mm2mm from FL焊縫表面Face of weld焊縫中心center of weld熔合線fusion line距熔合線2mm2mm from FL距熔合線5mm5mm from FL距熔合xx mm xx mm from FL4）宏觀檢查Macro examination5）硬度試驗(yàn)Hardness test6）角接焊破斷試驗(yàn)Fillet weld fracture3、其他檢

7、查和試驗(yàn)Additional test(s)焊縫金屬的化學(xué)成分Chemical analysis of weld試件母材的化學(xué)成分Chemical analysis of parent plate接頭金相照片（x倍）metallographicof the joint（x ）點(diǎn)蝕試驗(yàn)Pitting test晶間腐蝕試驗(yàn)Intercrystalline corrosion test簽名：Sig nature制造廠代表日期Manu facturer teFORM pWPS-3/3焊接工藝計(jì)劃書（pWPS）（續(xù)）Prelimi nary Weldi ng Procedure Specificati

8、on （con ti nu ed）以下由驗(yàn)船師填寫：The following is to be filled in by the Surveyor:上述焊接工藝計(jì)劃書經(jīng)審核，同意按本焊接工藝計(jì)劃書進(jìn)行焊接工藝試驗(yàn)The above-mentioned pWPShas been reviewed and implementation of WPTin accordanee with this pWPS is approved.上述焊接工藝計(jì)劃書經(jīng)審核，審核意見如下：（請及時(shí)回復(fù)并與擔(dān)當(dāng)驗(yàn)船師聯(lián)系）簽名：Sig natureCCS驗(yàn)船師日期CCS SurveyorDate 填寫說明：Remark

9、s :x適用 Applicable不適用 In applicable金屬極氣體保護(hù)焊：GMA,FCAW氣電立焊：EGWV（down）; 橫焊H ; 仰焊OFVu;立向下角焊：FVd;仰角焊FQ下列縮寫可用于表格填寫：The following abbreviation may be used in this form. 焊接方法：Weld ing process: 手工電弧焊：SMAW埋弧焊：SAVy鎢極氣體保護(hù)焊：GTA,藥芯焊絲氣體保護(hù)焊：焊接位置：Weldi ng position 平焊：F ; 立焊（上行）V（up）; 立焊（下行） 船形角焊：FF ; 平角焊：FH; 立向上角焊:電流

10、種類和極性： Type of curre nt & Polarity:交流 AC ;直流正接DCSP 直流反接DCRP脈沖電流 Pulsed焊接工藝認(rèn)可試驗(yàn)報(bào)告（WPQR F0RM:WPQR-1/4 Weldi ng Procedure Qualificati on Record工作控制號(hào)：No.:制造廠焊接工藝編號(hào)Manufacture's welding procedure No.制造廠名稱及地址Manufacture's name and address材料及焊接工藝Material and Welding process焊接工藝試驗(yàn)日期：Date of weld

11、ing procedure test:焊接方法：SAWWelding process接頭形式：Joint type焊接位置：平焊FWelding position單道焊單面焊Single passOne side多道焊雙面焊Multi passBoth side組合焊背面清根Multi processBack gouging坡口設(shè)計(jì)（草圖）Test joint details（sketch with dimensions）焊道布置和焊接順序（草圖）Bead sequence details（sketch）母材（等級(jí)/厚度/交貨狀態(tài)）：Parent metal（grade/thickness/d

12、elivery condition）焊接材料(型號(hào)/規(guī)格/等級(jí))：Filler material(type/size/grade)襯墊材料(廠家及型號(hào))：Backing(manufactureandtype):保護(hù)氣體(種類/純度)：Shielding gas(type/purity)管子外徑尺寸：Outside diameter of pipe焊劑：Flux:預(yù)熱及熱處理：Preheat and post-weld heat treatment焊前預(yù)熱溫度Preheat temperature道間溫度Interpass temperature最低值Min°C最 低 值MinC最高值

13、MaxC焊后熱處理：Post-weld hear treatment其他說明：Other information焊接細(xì)節(jié)Weldi ng details焊道Run焊接方法Process焊材直徑Size of filler電流種類和極性Type of current /polarity焊接電流CurrentA電弧電壓VoltageV焊接速度2Travelspeed2熱輸入2Heat input 2氣體流量Gas flow ratematerial(mm)cm/minkJ/cm(l/min)焊工Welder's name環(huán)境溫度：°C相對(duì)濕度：%Ambient Temperatu

14、reRelative Humidity焊接工藝認(rèn)可試驗(yàn)報(bào)告(續(xù))FORM:WPQR-2/4Weldi ng Procedure Qualificati on Record (continu ed)試驗(yàn)項(xiàng)目及結(jié)果Test items and results1.非破壞性試驗(yàn) Non-destructive testing目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷Magnetic particle滲透探傷Liquid penetrate2.破壞性試驗(yàn) Destructive testing拉伸試驗(yàn)Tensile tests試樣Test assembly抗拉強(qiáng)

15、度Tensile strength (N/mni)屈服強(qiáng)度Yield strength (N/mmi)伸長率Elongation%斷面收縮率Reduction of area%斷裂位置Location of rupture試驗(yàn)溫度Test temperatureC橫向拉伸1Transverse 1橫向拉伸2Transverse 2縱向拉伸Longitudinal/彎曲試驗(yàn)Bend tests角接焊破斷試驗(yàn) Fillet weld fracture試樣Test assembly壓頭直徑/彎曲角度Former/angleResult1.正彎Face bend2.正彎Face bend3反彎Root

16、 bend焊縫斷面宏觀檢驗(yàn)（照片和結(jié)果）反Root bend縱向彎曲Longitudinal沖擊試驗(yàn) Impact tests試驗(yàn)溫度Temp.C要求：Requirement缺口位置Notchlocation試驗(yàn)值Values(J)1 23平均值A(chǔ)verage(J)備注Remarks缺口位置Notchlocation試驗(yàn)值Values(J)1 2 3平均值A(chǔ)verage(J)備注Remarks尺寸：Size類型：Type復(fù)試Retest硬度測試Hardness test測試形式和載荷：Type and load測試位置小示意圖Location of hardness measurements(

17、sketch)區(qū)域AreaHardness range 硬度圍母材Parent material熱影響區(qū)Weld焊接工藝認(rèn)可試驗(yàn)報(bào)告(續(xù))FORM:WPQR-3/4Weldi ng Procedure Qualificati on Record (continu ed)附加試驗(yàn)(規(guī)324.3 款要求)：Additional test(s) and result(s) (According to 3.2.4.3 of Rules for Material and Welding)注：Notes:1 、如焊條/焊絲最大擺動(dòng)寬度、焊道清潔方式、脈沖電流特性等e.g.weav in g(max、wid

18、th of run), method of in terpassclea ning, characteristic of pulsecurre nt2 、如有必要時(shí)If required不適用 In applicablex適用 Applicable下列縮寫可用于表格填寫：The following abbreviation may be used in this form 焊接方法：Weldi ng process金屬極氣體保護(hù)焊 GMAWFCAW 氣電立焊EGW手工電弧焊SMAV；埋弧焊SAW鎢極氣體保護(hù)焊GTAW藥芯焊絲氣體保護(hù)焊焊接位置：Weldi ng positio n:平焊F; 立

19、焊(上行)V(up); 立焊(下行)V(down); 橫焊H ; 仰焊O電流種類和極性：Type and polarity of curre nt:交流AC;直流正接DCSP 直流反接DCRP 脈沖電流Pulsed船形角焊：FF ; 平角焊：FH; 立向上角焊：FVu; 立向下角焊：FVd;仰角焊FQ 茲證明本焊接工藝認(rèn)可過程和試驗(yàn)結(jié)果，符合中國船級(jí)社材料與焊接規(guī)。THIS is to certify that the test process and results were found to be in complianee with the releva nt requireme nts

20、 of CCS rules for materials and weldi ng.簽名：Sig nature制造廠代表Manu facturerCCS驗(yàn)船師CCS Surveyor附件日期Date 日期Date FORM:WPQR-4/4Appe ndix為了保證焊接工藝認(rèn)可試驗(yàn)的質(zhì)量，并使其具有可追溯性，應(yīng)提交下列文件的復(fù)印件(必 要時(shí)也可進(jìn)行增減)。In order to in sure the quality of weldi ng procedure test and make it traceable, copies of the docume nts listed below ar

21、e to be submitted .(Items in the list may be added or deleted as n ecessary).文件清單List of Docume nts序號(hào)No.文件名稱Docume nt n ame備注 Remarks1母材質(zhì)量證明書Certification of base material2焊接材料質(zhì)量證明書Certification of filler material3無損檢測報(bào)告NDT reports4試驗(yàn)報(bào)口 (包括拉伸、彎曲、沖擊、硬度等)Test reports(Tensiletests, Bend tests, impactte

22、sts, Hardn ess test, etc.)5焊縫斷面宏觀檢驗(yàn)報(bào)告(照片和結(jié)果)Macro exam in ati on reports (Photo and result)6外觀檢查照片Photos of weld surface7力學(xué)性能試樣照片Photos of test pieces8施焊焊工CCS書(如有時(shí))Welder' Certificate issued by CCS( if any)9焊接參數(shù)記錄Record of the weldi ng parameters.10FORM WPS-1/2焊接工藝規(guī)程(WPS)Weld ing Procedure Speci

23、ficatio n工作控制號(hào)：No.焊接工藝名稱及編號(hào)Name and serial nu mber制造廠名稱及地址Manufacture ' s Nameand address適用板材（鋼管）規(guī)格/材質(zhì)：Base material range焊接方法：Weld ing process單道焊Sin gle pass多道焊Multi pass組合焊Multi process單面焊One side雙面焊Double side背面清根Back gougi ng接頭型式：Joint type焊接位置：Weld ing positi on母材級(jí)別/交貨狀態(tài)：Pare ntmetalgrade/d

24、eliverycon diti on)焊接設(shè)備的型號(hào)和主要性能參數(shù)：Weld ing equipme nt母材板厚：Thick ness車間底漆：Shop primer管子外徑尺寸：氣體種類：Pipe outside Dia.Gas type坡口設(shè)計(jì)(草圖)Test joint details (sketch withdime nsions)焊道布置和焊接順序（草圖）Bead seque nee details（sketch）焊接參數(shù)Weldi ng攵parameters焊道Run焊接方法Process焊材直徑Size of filler material電流種類 和極性Type of curre nt/焊接電流Curre n t (A)電弧電壓Voltag e (V)焊接速 度*Travelspeed*熱輸入* Heat in put*kJ/cm氣體流 量 Gasflowrate(1(mm)Polarity(cm/min)/ min)*如有必要時(shí)*lf required焊接工藝規(guī)程(WPS)(續(xù))FORM WPS-2/2Weldi ng Procedure Specificati on (continu ed)焊接材料(型號(hào)/規(guī)格/等級(jí))：Filler materia