磁力研磨機說明書

1、順佳研磨科技有限公司 磁力精密研磨機PRECISION MAGNETIC GRINDERhttp:/www.dgs un 機械原理簡介Mecha nic Prin ciple利用神奇磁場力量傳導(dǎo)不銹鋼針磨材產(chǎn)生加速旋轉(zhuǎn)動作，高效率 達(dá)到精密研磨去除毛邊和拋光洗凈效果With the use of the magical force of magnetic field, making the stainless steel pins rotate very fast, to de-burr, polish and clea n the workpieces high-effectively an

2、d precisely.1、特點 Features1）卓越快速去除毛邊能力，細(xì)小內(nèi)孔、內(nèi)管、夾縫死角均可高效研磨， 絕不變形及傷表面，不影響精度。Have excellent ability of fast de-burring, high efficiently grinding small inner holes, inner pipes, crevices, etc. Make NO damage to the surface of workpieces, and DO NOT affect the accuracy of workpieces.2）加工速度快，一次315分鐘即可完成，可

3、在機器運轉(zhuǎn)中替換工件。Fast grinding or polishing, only 315 minutes is needed for each time. Workpieces can be cha nged duri ng the mach ine running.3）操作方面簡單，成本低，無污染，不銹鋼針為永久性磨材。Simple and convenient operati on, low cost, no polluti on. The sta ini ess steel pins are perma nent abrasives.2、用途 Application金飾業(yè)打磨洗凈工

4、作，成品表面拋光處理，去除氧化薄膜工作，銹 蝕去除處理，電鍍或噴漆前處理，燒結(jié)痕跡處理，零件殘磁去除。Use in metal in dustry for Gringding, clea ning, polishi ng surface of workpiece, removing layer of oxide on the workpiece, derust ing, process ing before plati ng or painting, process ing the marks of sin teri ng, and demag netiz ing the workpiece.

5、3、說明 Description1）研磨速度快，平均一次研磨時間約315分鐘，替換工件快，可在機器運轉(zhuǎn)過程中替換零件。Grin di ng quickly, it on ly takes 315 minu tes for each time on average. Easy and fast cha nging the workpieces, the workpieces can be cha nged duri ng the machi ne running.2）操作簡單，絕對安全，完全免技術(shù)，一人可操作多臺機器。Simple operatio n, absolute safety. One

6、 pers on can operate multiple machi nes.3）成本低，不銹鋼針為永久性磨材，消耗極低，唯一的耗材為研磨液。 無污染，研磨液含95%水分，故無毒性及發(fā)生火災(zāi)之慮。Low cost, the stai nless steel pi ns are perma nent abrasives. The only con sumable item is Grinding （Brighte ning） Fluid. No polluti on. The grinding （brighte ning） fluid contains 95% moisture, and is

7、 non-toxic; you can have no worry about fire on it.4）研磨完成后，工件好處理，可用篩網(wǎng)、篩桶或磁鐵，輕易將工件和 不銹鋼針分開。The workpieces can be easily dealt with after grinding. Can use a sieve mesh, sieve drum or magnet to easily separate the workpieces from the pins4、 安裝環(huán)境Installing Environment1）無水滴、蒸汽、灰塵及油性灰塵之場所。Place WITHOUT w

8、ater drops, vapor, dust or oily dust.2）無腐蝕、易燃性之氣體、液體。Place WITHOUT corrosive, flammable liquid or gas.3）無漂浮性的塵埃及金屬微粒。Place WITHOUT float ing dirt and metal particle.4）緊固無振動之場所。Place of no vibratio n.5、操作順序1）將機器連接在有可靠接地的標(biāo)準(zhǔn)電源中。各型號對電源要求如下:型號電源要求SJ-6603 相 380V，50/60Hz，13ASJ-6503 相 380V，50/60Hz，13ASJ-645

9、單相 220V，50/60Hz, 13ASJ-635單相 220V，50/60HZ，13ASJ-628單相 220V，50/60HZ，13AConnect the machi ne to the sta ndard power supply with reliable gro und lead. The power supply for each model is as below.MODELPOWER SUPPL YSJ-6603 Phase 380V 50/60Hz，13ASJ-6503 Phase 380V 50/60Hz，13ASJ-645Single Phase 220V，50/60

10、Hz，13ASJ-635Single Phase 220V，50/60Hz，13ASJ-628Single Phase 220V，50/60Hz，13A2) 將放有適量工件及研磨材料之塑料質(zhì)容器放在研磨槽中間位置，開 啟電源(ON)，設(shè)定總研磨時間TOTAL TIMER(H小時.M分。S秒)及正 反轉(zhuǎn)時間REV/FWD TIMER、設(shè)置工作速度 SPEED SET(0-10V模擬速 度)，9V等于1400轉(zhuǎn)左右。Put the plastic grinding container (e.g.a tub) with proper amount of workpieces and abrasive

11、s in the middle of the grinding trough, tur n on the power and set the total time (Hour. Min utes. Seco nd), the REV/FWD time, and the worki ng speed (010V9V=1400 r/mi n).3) 啟動運行按鈕START，機器開始工作。Press the “START Key, and the machine starts working.4) 工作在設(shè)定時間完成后，應(yīng)再次啟動機器，拿走研磨桶進(jìn)行清洗，然后按STOP按鈕停止工作。(原因是工件在機

12、器磁場運轉(zhuǎn)中才能消除 剩磁)After work finishing, should start again the machine and take away the grinding tub from the trough to clea n the workpieces, and the n stop the machi ne. (As the workpieces can only be demag netized dur ing the machi ne runnin g.)5) 用分選篩將不銹鋼針分選后，放回桶內(nèi)以便下次使用。Separate the sta in less ste

13、el pins with a sieve. The pin s can be used aga in.6、使用方法 Method of Usage1）使用塑料質(zhì)容器，以免損壞工件。Use a plastic container, （e.g. a plastic tub.） to avoid damaging the workpieces.2）放入適量的不銹鋼針，研磨液，水和工件進(jìn)行研磨或者拋光。以下數(shù)據(jù)供參考：型號每次研磨時需用的不銹鋼針、研磨液、水和工件的分量速度設(shè)定（僅供參考）SJ-660鋼針0.4以下的約1000克，若0.5以上的鋼針要用約2000克；研磨液60毫升；水6公斤；工件：非導(dǎo)

14、磁材料610千克，導(dǎo)磁材料1 4千克。9V(約 1400r/mi n)SJ-650鋼針15002000克；研磨液4060毫升；水56公斤； 工件：非導(dǎo)磁材料58千克，導(dǎo)磁材料1-2.5千克。9V(約 1400r/mi n)SJ-645鋼針約1200克，研磨液2040毫升；水35公斤；工件 非導(dǎo)磁材料36千克，導(dǎo)磁材料1-2千克。9V(約 1400r/mi n)SJ-635鋼針約700克；研磨液2040毫升；水24公斤；工件： 非導(dǎo)磁材料13千克，導(dǎo)磁材料1千克。9V(約 1400r/mi n)*研磨工件時導(dǎo)磁材料分量為非導(dǎo)磁材料分量的1/3。工件超分量研磨，機器如有損壞本公司概不負(fù)責(zé)。Put

15、appropriate amount of stainless steel pins, grinding fluid, water and workpieces into the tub to grind or polish. The following amount is for refere nee.MODLEThe amount of pins, grinding fluid, water and workpieces to be used each timeSpeed Sett ing(On ly for refere nee)SJ-660Pins < 0.4, use abou

16、t 1000 grams, if the pins > 0.5, use about 2000 grams; grinding fluid 60ml, water 6 kg, workpiecesnon-magnetic material 610 kg.,magnetic materials 1-4kg9V(about 1400r/mi n)SJ-650Pi ns 15002000 grams; grin di ng fluid 4060ml, water 56 kg, workpieces non-mag netic material 58 kg.,magnetic materials

17、 1-2.5kg9V(about 1400r/mi n)SJ-645Pins 1200 grams; grinding fluid 2040ml, water 35 kg, workpieces non-mag netic material 36 kg.,magnetic materials 1-2kg9V(about 1400r/mi n)SJ-635Pins 700 grams; grin di ng fluid 2040ml, water 24 kg, workpieces non-mag netic material 13 kg.,magnetic materials 1kg9V(ab

18、out 1400r/mi n)7、研磨用不銹鋼針選擇Choice of grinding stainless pins1) 針愈粗研磨能力愈強，故選擇針時以工件材質(zhì)軟硬為依據(jù)。不銹 鋼或鐵類可選擇直徑0.5mm以上針，銅鋁等其材質(zhì)較軟材料可選擇直 徑0.5mm以下較適宜。當(dāng)然磁力研磨機的磁力大小可無段調(diào)整，因此 經(jīng)測試多次后，即可選定適當(dāng)?shù)哪ゲ?。The bigger the pins are, the better the grinding ability is. Thus, choose the pins should depe nd on the soft ness or hard nes

19、s of the workpiece material. Can choose pi ns with diameter over 0.5mm for Stai nless steel or Iron workpieces, and pi ns blow 0.5mm for softer material workpieces such as copper or alu minium.Of cause the magn etic force of the mach ine is adjustable, thus can test for more times to get a suitable

20、grinding pins.2）要研磨工件的孔徑大小，決定針的精細(xì)及長短，另如要研磨工件 的孔內(nèi)夾縫時，建議使用3mm長的針，效果較好。The holes of the workpieces decide the big or small, I ong or short pins to be used. If the cracks into the holes are to be grin ded, the 3mm long pin is suggested to be used for better effect.3）不銹鋼針磨材為永久性材料，可連續(xù)使用。The stai nless ste

21、el pins are perma nent grinding materials, can be used for many times.&研磨液功用 Function of Grinding Fluid1）防銹、拋光、冷卻、清洗、除油等功能。Rust-preve nt, polish ing, cooli ng, clea ning and oil removing etc.2）研磨液連續(xù)研磨約30分鐘、溫度可達(dá)70C，請注意輪流交換。The grinding fluid grinds for 30 minutes, its temperature can be 7 OC, ple

22、ase cha nge with cool one.3）如工件表面含油太多，需先清洗除油再研磨。If the surface of workpieces too oily, the oil should be removed first before grinding.9、注意事項 NOTES1）電源必須有可靠接地The power supply must have a reliable ground lead.2）變頻調(diào)試器功能鍵不可隨意修改（以出廠時設(shè)置為準(zhǔn)）The function key of the frequency conversion adjuster should not be cha nged at will. （Factory sett ing is sta ndard.）3）研磨完成后，研磨工件必須在機器運轉(zhuǎn)中拿走清洗（以免工件被磁化）After grinding finishes, workpieces should be taken away during the machi ne running, so that the workpieces are not magn etized.4）必須使用