GM供應(yīng)商質(zhì)量過程控制計(jì)劃審核表

1、節(jié)拍生 產(chǎn)標(biāo)準(zhǔn)GM 1960-B196dB節(jié)拍生 產(chǎn)標(biāo)準(zhǔn)GM 1927-161927-16WWP Supplier QualityProcess Control Plan Audit Summary Sheet供應(yīng)商質(zhì)量過程控制計(jì)劃審核匯總表Date:SupplierName: 供應(yīng)商 名稱Mfg.DUNS:Supplier Phone:供應(yīng)商電話PlantLocation&Country:公司地址/國家Auditor: (SQE, SQI)評審員Auditor:E-Mail: 評宙吊 郵箱Auditor Phone: 評審員 電話GM Division:PartNumber (s):

2、 零件編 口.PartName:Drawing Date: 圖面日 期EWO #: / ODM #Eng. ChangeLevel:設(shè)計(jì)變 更單號PPAP/In terim/Be nestare Status: 生產(chǎn)件 批準(zhǔn)Model Year:車型年 份Progra m項(xiàng)目Creativity Team:并發(fā)項(xiàng) 目.樣Commodity:商I品Reason! Future - Launch ， I CurrentPartialOther評審依For'fe Type 0fli I I,1 Initial I Follow Up U Run at Rate (GP9 Attachemen

3、t B)Safety Related Part ?保安件Product Validation/QualificationAudit:Complete:I I Yes I No II N/AYes No N/A評審類=Driver of Audit: 評審范 圍Initial Follow UpAPQP ConfirmationUTop FocusRun at Rate (GP9 Attachement B)Mgmt. RequestPlant Request產(chǎn)品有 質(zhì)量完效期成情況Run RateCPIP/WarrantyCSL-1一 CSL-2Major Disruption。Shutdow

4、n/Start Up AuditComponent Check Plan Critical Fastner (D02)D/PFMEADD&WOtherFocus of Audit: 評審要Part / AssemblyLine /Cell Operation / MachineComplete Mfg. SystemnQuality System - Ongoing DocumentationApprove d ttpproved, but need Documentation Not Approved同時(shí)需 要文檔Follow-Up Audit Date:期nnTECHNICAL I

5、NFORMATION AVAILABILITY1. Are actual drawings availabe at production facility with the latest 最后一次設(shè)變的生產(chǎn)設(shè)備的實(shí)際圖紙是否為有效版本？2. Does the supplier have the final customer approved drawing?供應(yīng)商是否有最終顧客批準(zhǔn)的圖紙？3. Is the print complete (Tolerances, GD&T, Correct Datums, KPCs, 圖紙內(nèi)容是否完整？4. Are all technical regu

6、lations/CTS/SSTS available?所有的技術(shù)標(biāo)準(zhǔn)是否有效？5. If supplier is design responsible, has DFMEA been usedto develop the PFMEA?如果供方有設(shè)計(jì)責(zé)任，是否參照 DFMEA作PFMEA ?QUALITY SYSTEM DOCUMENTATION6. Is a Process Flow Diagram available?過程流程圖是否有效？7. Does the Process Flow Diagram include receiving?過程流程是否包括讓步接收？8. Does the Pr

7、ocess Flow Diagram include rework?過程流程是否包括返工返修？9. Does the Process Flow Diagram include scrap?過程流程是否包括報(bào)廢？10. Does the Process Flow Diagram include gauging/inspection? 過程流程是否包括計(jì)量器具？11. Does the Process Flow Diagram include shipping?過程流程是否包括交付？12. Does the Process Flow Diagram include labeling and Par

8、t ID at receiving, WHIP, finished good and shipping areas?過程流程是否包括產(chǎn)品標(biāo)識和接受零件代碼，whip,成品，發(fā)貨區(qū)域？13. Is there a PFMEA available?是否有有效的PFMEA ?14. Is the PFMEA acceptable (RPNs, numbers match Process flow and include KPCs/PQCs/KCCs)?PFMEA是否可接收？15. Is there any evidence that it is kept up to date?是否有改進(jìn)的證據(jù)？Ye

9、s No N/AComments nnn . 匚 n n 16. Is there a Process Control Plan(PCP) available?是否有有效的過程控制計(jì)劃？17. Is the Process Control Plan (PCP) acceptable (numbers match PFMEA and Process Flow, including KPCs/PQCs/KCCs, GP- 12 if applicable and latest EWO/ODM included)?過程控制計(jì)劃是否可接收(與 PFMEA匹配的參數(shù)和流 程，包括過程特性/產(chǎn)品特性，如早

10、期生產(chǎn)限制合適，是 否包括最新的EWO/ODM ) ?18. Are all "Current Controls" listed on the PFMEA detailed on the 所有PFMEA中標(biāo)注的當(dāng)前的控制方法是否具體體現(xiàn)在控19. Are process controls in place in the PCP to address the high PFMEA Risk Priority Numbers?PFMEA中涉及的高風(fēng)險(xiǎn)控制要求是否體現(xiàn)在控制計(jì)劃 中？20. Is there a procedure/process for Continuous I

11、mprovement for 是否建立了優(yōu)先減少風(fēng)險(xiǎn)的持續(xù)改進(jìn)過程？21. Are KPCs/PQCs/KCCs called out on the PCP?在控制計(jì)劃中是否標(biāo)注了關(guān)鍵控制特性和關(guān)鍵產(chǎn)品特22. Are sample sizes and check frequency for each operation是否合理的規(guī)定了每個(gè)過程的樣品尺寸和檢驗(yàn)頻次？23. Do your supplier's provide evidance of approved material for all components needed for the assembled part?供應(yīng)

12、商是否獲得協(xié)力廠商提供的零組件材質(zhì)證明和試驗(yàn) 報(bào)告等證據(jù)？24. Are controls in place to ensure only approved incoming material released for production?是否依據(jù)協(xié)力廠商提供的檢驗(yàn)證明實(shí)施進(jìn)料檢驗(yàn)？25. When parts require traceability, do controls link component traceability to the final part?當(dāng)零部件有可追溯性要求時(shí)，是否作了標(biāo)識并能追溯到產(chǎn)品形成的過程 ？26. Is the workplace properly

13、 configured and matches Process Flow 是否配置了合理的工作場所并與過程流程圖相符合？27. Are all tools and gauges properly identified?所有配置的工具和量檢具其準(zhǔn)確度和精度是否滿足要28. Are all gauges calibrated?所有量檢具是否定期校驗(yàn)？29. Are all tools and gauges certified?所有配置的工具和量檢具能否提供表明校驗(yàn)狀態(tài)的合格證明？30. Is gauge Repeatability and Reproducabilty less than 10%?

14、 所有量檢具的重復(fù)性和再現(xiàn)性是否小于10% ?31. Do all gauges have proper operator instructions?所有量檢具是否有合適的操作規(guī)程或作業(yè)指導(dǎo)書？32. Are proper operator instructions available for each operation? 操作規(guī)程或作業(yè)指導(dǎo)書是否對每個(gè)操作過程都有效？33. Are Standardized Work instructions detailed to run the job properly, including handling of non-conforming par

15、ts?作業(yè)指導(dǎo)書是否詳細(xì)標(biāo)注了正常操作所需的內(nèi)容(包括手工制品)34. Is there Standardized Work?是否將作業(yè)指導(dǎo)書配掛在現(xiàn)場？35. Is the Standradized Work being followed?是否按作業(yè)指導(dǎo)書操作？36. Do the operators understand the instructions? I-I I口 :' n n操作員是否了解作業(yè)指導(dǎo)書內(nèi)容？37. Have operators been properly trained?操作者是否經(jīng)過適當(dāng)?shù)呐嘤?xùn)38. Are boundary samples (BS) ava

16、ilable to operators?操作者是否有合適的限度樣件？39. Are boundary samples (BS) in use?限度樣件是否在現(xiàn)場使用？40. Are Master Parts or samples available to confirm inspection? 是否依據(jù)標(biāo)準(zhǔn)樣件進(jìn)行確認(rèn)檢驗(yàn)？41. Are Master Parts available for error proofing devices?標(biāo)準(zhǔn)樣件對防呆裝置是否有效？42. Is there a Preventive Maintenance (PM) plan on tools and is i

17、t 是否建立了工具的預(yù)防性維護(hù)計(jì)劃并付諸實(shí)施？43. Is there a Preventive Maintenance (PM) plan on equipment and 是否建立了設(shè)備的預(yù)防性維護(hù)計(jì)劃并付諸實(shí)施？44. Are listed tests and inspections per control plan, actually每個(gè)控制計(jì)劃是否規(guī)定了檢驗(yàn)和實(shí)驗(yàn)項(xiàng)目并按規(guī)定執(zhí)行？45. Where the Process Control Plan calls for SPC are the data控制計(jì)劃規(guī)定的SPC能否提供合適數(shù)據(jù)記錄？46. Are the Upper Con

18、trol Limits (ULC) current?控制圖的上控制限是否為現(xiàn)行的？47. Are the Lower Control Limits (LCL) current?控制圖的下控制限是否為現(xiàn)行的？48. Does the data make sense and are reasonable control limits數(shù)據(jù)是否合理，數(shù)據(jù)限(線)是否依據(jù)數(shù)據(jù)計(jì)算？49. Are out of control points noted with the corrective action taken? 對超出控制限的點(diǎn)是否采取適當(dāng)?shù)膶Σ撸?0. Are product audits sh

19、owing acceptable results for Final Product? 產(chǎn)品最終審核的結(jié)果是否滿足接受準(zhǔn)則？51. Does the manufacturing process demonstrate the required capability or performance?制造過程是否顯示了所要求的能力和性能？52. Does packaging and material handling protect parts from 包裝和包裝材料是否起到有效的防護(hù)作用？53. Are instructions for handling Work In Process (WIP

20、) and final product followed throughout the process to shipping area; including repair/rework areas?在制品和最終產(chǎn)品是否按規(guī)定存放在指定的區(qū)域，包括返工返修54. Are all parts and components labeled properly?所有零部件是否正確標(biāo)識？QUALITY SYSTEM IMPLEMENTATION BY MANAGEMENT55. Is there a process for documenting and tracking Downtime?是否建立了偶

21、發(fā)事故應(yīng)急處理過程文件(計(jì)劃和記56. Is there a process for documenting and tracking Scrap?是否建立了廢品控制過程的文件？57. Is there a process for documenting and tracking Premium 是否建立了超額費(fèi)用的文件？58. Is there a process for documenting and tracking Plant Problem 是否建立了設(shè)備停機(jī)故障的文件？59. Does leadership ensure that Out of Control Conditions are領(lǐng)導(dǎo)層能否確保超出控制范圍的項(xiàng)目