標(biāo)準(zhǔn)解讀

《GB/T 44685-2024 印刷機(jī)械 油墨干燥及固化裝置能效評(píng)價(jià)方法》這一標(biāo)準(zhǔn)為印刷行業(yè)中使用的油墨干燥及固化設(shè)備提供了能效評(píng)估的具體指導(dǎo)。它旨在通過(guò)標(biāo)準(zhǔn)化的測(cè)試程序和計(jì)算方法,幫助制造商、用戶以及相關(guān)監(jiān)管機(jī)構(gòu)準(zhǔn)確測(cè)量這些裝置在實(shí)際運(yùn)行中的能源效率。該標(biāo)準(zhǔn)覆蓋了多種類型的油墨干燥與固化技術(shù),包括但不限于熱風(fēng)烘干、紅外線加熱、紫外線固化等。

標(biāo)準(zhǔn)首先定義了一系列術(shù)語(yǔ),如“能效”、“基準(zhǔn)能耗”,并詳細(xì)描述了適用于不同類型油墨干燥及固化裝置的基本原則。接著,文件中列出了進(jìn)行能效測(cè)試所需遵循的一系列條件,比如環(huán)境溫度、濕度控制要求等,以確保不同地點(diǎn)或時(shí)間下測(cè)試結(jié)果具有可比性。

對(duì)于具體的測(cè)試流程,《GB/T 44685-2024》給出了詳細(xì)的步驟說(shuō)明,從準(zhǔn)備階段到數(shù)據(jù)收集再到最終分析報(bào)告的編寫,每一步都有明確指示。此外,還特別強(qiáng)調(diào)了如何正確選擇樣本量以及設(shè)置合理的測(cè)試周期來(lái)保證結(jié)果的有效性和代表性。

該標(biāo)準(zhǔn)還包含了對(duì)測(cè)試過(guò)程中可能遇到問(wèn)題及其解決辦法的討論,例如如何處理異常值、怎樣校正由于外部因素導(dǎo)致的數(shù)據(jù)偏差等問(wèn)題。同時(shí),也提供了一份推薦格式用于記錄實(shí)驗(yàn)數(shù)據(jù)和撰寫最終報(bào)告,便于各方理解和交流信息。


如需獲取更多詳盡信息,請(qǐng)直接參考下方經(jīng)官方授權(quán)發(fā)布的權(quán)威標(biāo)準(zhǔn)文檔。

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文檔簡(jiǎn)介

ICS

37.100.10

CCS

J87

中華人民共和國(guó)國(guó)家標(biāo)準(zhǔn)

GB/T44685—2024

印刷機(jī)械油墨干燥及固化裝置

能效評(píng)價(jià)方法

Printingmachinery—Energyefficiencyassessmentmethodfor

inkdryingandcuringdevice

2024-09-29發(fā)布2024-09-29實(shí)施

國(guó)家市場(chǎng)監(jiān)督管理總局發(fā)布

國(guó)家標(biāo)準(zhǔn)化管理委員會(huì)

GB/T44685—2024

目次

前言

·····································································································

引言

·····································································································

1

范圍

··································································································

1

2

規(guī)范性引用文件

······················································································

1

3

術(shù)語(yǔ)和定義

···························································································

1

4

縮略語(yǔ)

································································································

2

5

油墨干燥及固化裝置的類型

··········································································

2

6

能效評(píng)價(jià)流程

·························································································

2

7

準(zhǔn)備階段

······························································································

3

8

試驗(yàn)階段

······························································································

4

8.1

設(shè)置運(yùn)行參數(shù)

····················································································

4

8.2

印刷

······························································································

4

8.3

抽樣

······························································································

4

8.4

油墨干燥(固化)效果的判定

···································································

4

8.5

能耗測(cè)量方法

····················································································

5

8.6

測(cè)量能耗

·························································································

5

8.7

收集印刷樣張

····················································································

5

8.8

數(shù)據(jù)記錄與統(tǒng)計(jì)

·················································································

5

9

評(píng)價(jià)階段

······························································································

5

9.1

綜合能耗計(jì)算

····················································································

5

9.2

單位產(chǎn)品綜合能耗計(jì)算

··········································································

5

9.3

能效評(píng)價(jià)報(bào)告

····················································································

6

附錄A(資料性)能效評(píng)價(jià)邊界范圍

·································································

7

附錄B(規(guī)范性)試驗(yàn)條件

···········································································

8

B.1

試驗(yàn)環(huán)境和場(chǎng)地

·················································································

8

B.2

試驗(yàn)材料和印刷機(jī)

···············································································

8

B.3

測(cè)量?jī)x器

························································································

8

附錄C(規(guī)范性)油墨干燥(固化)效果判定方法

··················································

9

C.1

油墨干燥(固化)效果判定

·····································································

9

C.2

試驗(yàn)階段即時(shí)判定方法

··········································································

9

C.3

試驗(yàn)后補(bǔ)充判定方法

············································································

9

附錄D(資料性)能耗測(cè)試數(shù)據(jù)記錄表

·····························································

10

附錄E(資料性)油墨干燥及固化裝置能效評(píng)價(jià)表

·················································

14

參考文獻(xiàn)

································································································

15

GB/T44685—2024

圖1油墨干燥及固化裝置能效評(píng)價(jià)流程圖

······························································

3

圖A.1油墨干燥及固化裝置能效評(píng)價(jià)邊界范圍

························································

7

表1油墨干燥及固化裝置工況穩(wěn)定狀態(tài)的判定

·························································

4

表2抽樣方法

···························································································

4

表B.1試驗(yàn)油墨要求

····················································································

8

表C.1油墨干燥(固化)后印刷品的實(shí)地密度要求

····················································

9

表D.1熱風(fēng)干燥裝置能耗測(cè)試數(shù)據(jù)記錄表

····························································

10

表D.2IR干燥裝置能耗測(cè)試數(shù)據(jù)記錄表

······························································

11

表D.3UV/UV?LED固化裝置能耗測(cè)試數(shù)據(jù)記錄表

·················································

12

表D.4EB固化裝置能耗測(cè)試數(shù)據(jù)記錄表

·····························································

13

表E.1油墨干燥及固化裝置能效評(píng)價(jià)表

·······························································

14

GB/T44685—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

請(qǐng)注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識(shí)別專利的責(zé)任。

本文件由中國(guó)機(jī)械工業(yè)聯(lián)合會(huì)提出。

本文件由全國(guó)印刷機(jī)械標(biāo)準(zhǔn)化技術(shù)委員會(huì)(SAC/TC192)歸口。

本文件起草單位:浙江美格機(jī)械股份有限公司、陜西北人印刷機(jī)械有限責(zé)任公司、浙江煒岡科技股

份有限公司、湖北京華彩印有限公司、北人智能裝備科技有限公司、北京夢(mèng)之墨科技有限公司、西安航

天華陽(yáng)機(jī)電裝備有限公司、杭華油墨股份有限公司、北京黎馬敦太平洋包裝有限公司、中廣核達(dá)勝加速

器技術(shù)有限公司、浙江亞欣包裝材料有限公司、北京印刷學(xué)院、蘇州科德教育科技股份有限公司、上海

出版印刷高等專科學(xué)校、深圳市潤(rùn)天智數(shù)字設(shè)備股份有限公司、河北萬(wàn)杰機(jī)械科技股份有限公司、杭州

數(shù)創(chuàng)自動(dòng)化控制技術(shù)有限公司、北京至一中和科技有限公司、廣州錦創(chuàng)環(huán)境科技有限公司、天津市職業(yè)

大學(xué)、浙江帝龍新材料有限公司、山東布瑞特油墨有限公司、東莞市浩彩油墨科技有限公司、北京中科

印刷有限公司、溫州格洛博電子有限公司、北京新華印刷有限公司、浙江正偉印刷有限公司、珠海市墨

庫(kù)新材料有限公司、深圳市永成光電子股份有限公司、溫州鳴旭機(jī)械科技有限公司、唐山元?jiǎng)?chuàng)自動(dòng)化科

技有限公司、北京天宇星印刷廠、大陽(yáng)(蘇州)智能裝備科技有限公司、西安理工大學(xué)、中國(guó)印刷科學(xué)

技術(shù)研究院有限公司。

本文件主要起草人:劉國(guó)方、吳欽偉、李征、李引鋒、郭辰翔、車文春、於金華、熊爾重、

吳貫華、彭明、孫鐵軍、梁娟利、陳柏?zé)?、于洋、高云升、李瑜、馬志強(qiáng)、沈劍彬、成鵬、許森飛、

汪名海、王曉磊、王儀明、武淑琴、沙濟(jì)洪、喬俊偉、江洪、徐星、胡永杰、屈瑤、梁勇軍、倪建宇、

付洪標(biāo)、蔡君丞、田靜、吳瓊、夏可進(jìn)、孟婕、張海峰、申茁、張慶華、徐桂榮、龐秋德、方小丹、

曾建軍、方欽爽、黃星波、張晉、李良、王本洪、明亞強(qiáng)、朱志斌、王萬(wàn)宇、韓宏得、謝守麗、

楊東波、林兆江、韋濤、孫中才、劉善慧、侯和平、寧文雄。

GB/T44685—2024

引言

油墨干燥及固化裝置是印刷機(jī)的主要耗能部分,對(duì)其進(jìn)行能效評(píng)價(jià)將有助于引導(dǎo)印刷企業(yè)選擇節(jié)能

高效產(chǎn)品,激發(fā)印刷設(shè)備制造企業(yè)在節(jié)能技術(shù)開(kāi)發(fā)與研究等方面的創(chuàng)新動(dòng)力,對(duì)印刷行業(yè)實(shí)現(xiàn)節(jié)能低碳

生產(chǎn)意義重大。

油墨干燥(固化)是一個(gè)包含熱量、質(zhì)量和動(dòng)量交互影響的復(fù)雜過(guò)程。本文件在研究油墨干燥(固

化)理論的基礎(chǔ)上,充分考慮到印刷生產(chǎn)過(guò)程中涉及的各種理化因素,建立起一套包括能效評(píng)價(jià)流程、

印刷品油墨干燥及固化狀態(tài)的合格判定條件、針對(duì)不同油墨干燥及固化裝置類型的能耗測(cè)試方法以及能

效數(shù)據(jù)記錄表和能效評(píng)價(jià)報(bào)告在內(nèi)的能效評(píng)價(jià)內(nèi)容體系。本文件將指導(dǎo)油墨干燥及固化裝置乃至印刷機(jī)

進(jìn)行能效等級(jí)劃分,同時(shí)為第三方機(jī)構(gòu)進(jìn)行節(jié)能效果評(píng)判提供方法和依據(jù)。

GB/T44685—2024

印刷機(jī)械油墨干燥及固化裝置

能效評(píng)價(jià)方法

1范圍

本文件規(guī)定了油墨干燥及固化裝置的縮略語(yǔ)和類型,描述了油墨干燥及固化裝置的能效評(píng)價(jià)流程和

方法。

本文件適用于各類印刷機(jī)中的熱風(fēng)干燥裝置、紅外線干燥裝置、紫外線固化裝置和電子束固化裝置

的能效評(píng)價(jià)。

2規(guī)范性引用文件

下列文件中的內(nèi)容通過(guò)文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文

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