GM供應(yīng)商質(zhì)量過程控制計(jì)劃審核表

,,WWPSupplierQuality,,,,,,,,,

,,ProcessControlPlanAuditSummarySheet,,,,,,,,,

,,,,供應(yīng)商質(zhì)量過程控制計(jì)劃審核匯總表,,,,,,,

,,,,,,,,,,Date:,

,,,,,,,,,,,,

,,,,,,,,,,,,

,SupplierName:,,,,,,,SupplierPhone:,,,

,供應(yīng)商名稱,,,,,,,供應(yīng)商電話,,,

,Mfg.DUNS:,,,,,,,PlantLocation&Country:,,,

,,,,,,,,公司地址/國家,,,

,,,,,,,,,,,,

,"Auditor:(SQE,SQI)",,,,,,,AuditorPhone:,,,

,評審員,,,,,,,評審員電話,,,

,Auditor:E-Mail:,,,,,,,GMDivision:,,,

,評審員郵箱,,,,,,,通用分部,,,

,,,,,,,,,,,,

,PartNumber(s):,,,,,,,PartName:,,,

,零件編號(hào),,,,,,,,,,

,DrawingDate:,,,,EWO#:/ODM#,,,,,Eng.ChangeLevel:,

,圖面日期,,,,,,,,,設(shè)計(jì)變更單號(hào),

,PPAP/Interim/BenestareStatus:,,,,,ModelYear:,,,,Program,

,生產(chǎn)件批準(zhǔn),,,,,車型年份,,,,項(xiàng)目,

,CreativityTeam:,,,,Commodity:,,,,,,

,開發(fā)項(xiàng)目，樣品批準(zhǔn),,,,商品,,,,,,

,,,,,,,,,,,,

,ReasonForAudit:,,,,,,SafetyRelatedPart?,,,,

,評審依據(jù),,,,,,,,保安件,,

,TypeofAudit:,,,,,,ProductValidation/QualificationComplete:,,,,

,評審類型,,,,,,,產(chǎn)品有效期,質(zhì)量完成情況,,

,DriverofAudit:,,,,,,,,,,

,評審范圍,,,,,,,,,,

,,,,,,,,,,,,

,,,,,,,,,,,,

,FocusofAudit:,,,,,,,,,,

,評審要點(diǎn),,,,,,,,,,

,,,,,,,,,,,,

,Approved,"Approved,butneedDocumentation",,,,NotApproved,,,Follow-UpAuditDate:,,

,批準(zhǔn),批準(zhǔn)，同時(shí)需要文檔,,,,沒批準(zhǔn),,,復(fù)評日期,,

,,,,,,,,,,,,

TECHNICALINFORMATIONAVAILABILITY,,,,,,,,Yes,No,N/A,Comments

1.,Areactualdrawingsavailabeatproductionfacilitywiththelatestchangelevel?,,,,,,,,,,

,最后一次設(shè)變的生產(chǎn)設(shè)備的實(shí)際圖紙是否為有效版本？,,,,,,,,,,

2.,Doesthesupplierhavethefinalcustomerapproveddrawing?,,,,,,,,,,

,供應(yīng)商是否有最終顧客批準(zhǔn)的圖紙？,,,,,,,,,,

3.,"Istheprintcomplete(Tolerances,GD&T,CorrectDatums,KPCs,etc.)?",,,,,,,,,,

,圖紙內(nèi)容是否完整？,,,,,,,,,,

4.,Arealltechnicalregulations/CTS/SSTSavailable?,,,,,,,,,,

,所有的技術(shù)標(biāo)準(zhǔn)是否有效？,,,,,,,,,,

5.,"Ifsupplierisdesignresponsible,hasDFMEAbeenusedtodevelopthePFMEA?",,,,,,,,,,

,如果供方有設(shè)計(jì)責(zé)任，是否參照DFMEA作PFMEA？,,,,,,,,,,

QUALITYSYSTEMDOCUMENTATION,QUALITYSYSTEMDOCUMENTATION,,,,,,,,,,

6.,IsaProcessFlowDiagramavailable?,,,,,,,,,,

,過程流程圖是否有效？,,,,,,,,,,

7.,DoestheProcessFlowDiagramincludereceiving?,,,,,,,,,,

,過程流程是否包括讓步接收？,,,,,,,,,,

8.,DoestheProcessFlowDiagramincluderework?,,,,,,,,,,

,過程流程是否包括返工返修？,,,,,,,,,,

9.,DoestheProcessFlowDiagramincludescrap?,,,,,,,,,,

,過程流程是否包括報(bào)廢？,,,,,,,,,,

10.,DoestheProcessFlowDiagramincludegauging/inspection?,,,,,,,,,,

,過程流程是否包括計(jì)量器具？,,,,,,,,,,

11.,DoestheProcessFlowDiagramincludeshipping?,,,,,,,,,,

,過程流程是否包括交付？,,,,,,,,,,

12.,"DoestheProcessFlowDiagramincludelabelingandPartIDatreceiving,WHIP,finishedgoodandshippingareas?",,,,,,,,,,

,"過程流程是否包括產(chǎn)品標(biāo)識(shí)和接受零件代碼，whip,成品，發(fā)貨區(qū)域？",,,,,,,,,,

13.,IsthereaPFMEAavailable?,,,,,,,,,,

,是否有有效的PFMEA？,,,,,,,,,,

14.,"IsthePFMEAacceptable(RPNs,numbersmatchProcessflowandincludeKPCs/PQCs/KCCs)?",,,,,,,,,,

,PFMEA是否可接收？,,,,,,,,,,

15.,Isthereanyevidencethatitiskeptuptodate?,,,,,,,,,,

,是否有改進(jìn)的證據(jù)？,,,,,,,,,,

16.,IsthereaProcessControlPlan(PCP)available?,,,,,,,,,,

,是否有有效的過程控制計(jì)劃？,,,,,,,,,,

17.,"IstheProcessControlPlan(PCP)acceptable(numbersmatchPFMEAandProcessFlow,includingKPCs/PQCs/KCCs,GP-12ifapplicableandlatestEWO/ODMincluded)?",,,,,,,,,,

,過程控制計(jì)劃是否可接收（與PFMEA匹配的參數(shù)和流程，包括過程特性/產(chǎn)品特性，如早期生產(chǎn)限制合適，是否包括最新的EWO/ODM）？,,,,,,,,,,

18.,"Areall""CurrentControls""listedonthePFMEAdetailedontheControlPlan?",,,,,,,,,,

,所有PFMEA中標(biāo)注的當(dāng)前的控制方法是否具體體現(xiàn)在控制計(jì)劃中？,,,,,,,,,,

19.,AreprocesscontrolsinplaceinthePCPtoaddressthehighPFMEARiskPriorityNumbers?,,,,,,,,,,

,PFMEA中涉及的高風(fēng)險(xiǎn)控制要求是否體現(xiàn)在控制計(jì)劃中？,,,,,,,,,,

20.,Isthereaprocedure/processforContinuousImprovementforRiskReduction?,,,,,,,,,,

,是否建立了優(yōu)先減少風(fēng)險(xiǎn)的持續(xù)改進(jìn)過程？,,,,,,,,,,

21.,AreKPCs/PQCs/KCCscalledoutonthePCP?,,,,,,,,,,

,在控制計(jì)劃中是否標(biāo)注了關(guān)鍵控制特性和關(guān)鍵產(chǎn)品特性？,,,,,,,,,,

22.,Aresamplesizesandcheckfrequencyforeachoperationreasonable?,,,,,,,,,,

,是否合理的規(guī)定了每個(gè)過程的樣品尺寸和檢驗(yàn)頻次？,,,,,,,,,,

,,,,,,,,,,,,

23.,Doyoursupplier'sprovideevidanceofapprovedmaterialforallcomponentsneededfortheassembledpart?,,,,,,,,,,

,供應(yīng)商是否獲得協(xié)力廠商提供的零組件材質(zhì)證明和試驗(yàn)報(bào)告等證據(jù)？,,,,,,,,,,

24.,Arecontrolsinplacetoensureonlyapprovedincomingmaterialreleasedforproduction?,,,,,,,,,,

,是否依據(jù)協(xié)力廠商提供的檢驗(yàn)證明實(shí)施進(jìn)料檢驗(yàn)？,,,,,,,,,,

25.,"Whenpartsrequiretraceability,docontrolslinkcomponenttraceabilitytothefinalpart?",,,,,,,,,,

,當(dāng)零部件有可追溯性要求時(shí)，是否作了標(biāo)識(shí)并能追溯到產(chǎn)品形成的過程？,,,,,,,,,,

26.,IstheworkplaceproperlyconfiguredandmatchesProcessFlowDiagram?,,,,,,,,,,

,是否配置了合理的工作場所并與過程流程圖相符合？,,,,,,,,,,

27.,Arealltoolsandgaugesproperlyidentified?,,,,,,,,,,

,所有配置的工具和量檢具其準(zhǔn)確度和精度是否滿足要求？,,,,,,,,,,

28.,Areallgaugescalibrated?,,,,,,,,,,

,所有量檢具是否定期校驗(yàn)？,,,,,,,,,,

29.,Arealltoolsandgaugescertified?,,,,,,,,,,

,所有配置的工具和量檢具能否提供表明校驗(yàn)狀態(tài)的合格證明？,,,,,,,,,,

30.,IsgaugeRepeatabilityandReproducabiltylessthan10%?,,,,,,,,,,

,所有量檢具的重復(fù)性和再現(xiàn)性是否小于10%？,,,,,,,,,,

31.,Doallgaugeshaveproperoperatorinstructions?,,,,,,,,,,

,所有量檢具是否有合適的操作規(guī)程或作業(yè)指導(dǎo)書？,,,,,,,,,,

32.,Areproperoperatorinstructionsavailableforeachoperation?,,,,,,,,,,

,操作規(guī)程或作業(yè)指導(dǎo)書是否對每個(gè)操作過程都有效？,,,,,,,,,,

33.,"AreStandardizedWorkinstructionsdetailedtorunthejobproperly,includinghandlingofnon-conformingparts?",,,,,,,,,,

,作業(yè)指導(dǎo)書是否詳細(xì)標(biāo)注了正常操作所需的內(nèi)容（包括手工制品）,,,,,,,,,,

34.,IsthereStandardizedWork?,,,,,,,,,,

,是否將作業(yè)指導(dǎo)書配掛在現(xiàn)場？,,,,,,,,,,

35.,IstheStandradizedWorkbeingfollowed?,,,,,,,,,,

,是否按作業(yè)指導(dǎo)書操作？,,,,,,,,,,

36.,Dotheoperatorsunderstandtheinstructions?,,,,,,,,,,

,操作員是否了解作業(yè)指導(dǎo)書內(nèi)容？,,,,,,,,,,

37.,Haveoperatorsbeenproperlytrained?,,,,,,,,,,

,操作者是否經(jīng)過適當(dāng)?shù)呐嘤?xùn),,,,,,,,,,

38.,Areboundarysamples(BS)availabletooperators?,,,,,,,,,,

,操作者是否有合適的限度樣件？,,,,,,,,,,

39.,Areboundarysamples(BS)inuse?,,,,,,,,,,

,限度樣件是否在現(xiàn)場使用？,,,,,,,,,,

40.,AreMasterPartsorsamplesavailabletoconfirminspection?,,,,,,,,,,

,是否依據(jù)標(biāo)準(zhǔn)樣件進(jìn)行確認(rèn)檢驗(yàn)？,,,,,,,,,,

41.,AreMasterPartsavailableforerrorproofingdevices?,,,,,,,,,,

,標(biāo)準(zhǔn)樣件對防呆裝置是否有效？,,,,,,,,,,

42.,IsthereaPreventiveMaintenance(PM)planontoolsandisitfollowed?,,,,,,,,,,

,是否建立了工具的預(yù)防性維護(hù)計(jì)劃并付諸實(shí)施？,,,,,,,,,,

43.,IsthereaPreventiveMaintenance(PM)planonequipmentandisitfollowed?,,,,,,,,,,

,是否建立了設(shè)備的預(yù)防性維護(hù)計(jì)劃并付諸實(shí)施？,,,,,,,,,,

44.,"Arelistedtestsandinspectionspercontrolplan,actuallyperformedasstated?",,,,,,,,,,

,每個(gè)控制計(jì)劃是否規(guī)定了檢驗(yàn)和實(shí)驗(yàn)項(xiàng)目并按規(guī)定執(zhí)行？,,,,,,,,,,

45.,WheretheProcessControlPlancallsforSPCarethedataproperlyrecorded?,,,,,,,,,,

,控制計(jì)劃規(guī)定的SPC能否提供合適數(shù)據(jù)記錄？,,,,,,,,,,

46.,AretheUpperControlLimits(ULC)current?,,,,,,,,,,

,控制圖的上控制限是否為現(xiàn)行的？,,,,,,,,,,

47.,AretheLowerControlLimits(LCL)current?,,,,,,,,,,

,控制圖的下控制限是否為現(xiàn)行的？,,,,,,,,,,

48.,Doesthedatamakesenseandarereasonablecontrollimitsshown?,,,,,,,,,,

,數(shù)據(jù)是否合理，數(shù)據(jù)限（線）是否依據(jù)數(shù)據(jù)計(jì)算？,,,,,,,,,,

49.,Areoutofcontrolpointsnotedwiththecorrectiveactiontaken?,,,,,,,,,,

,對超出控制限的點(diǎn)是否采取適當(dāng)?shù)膶Σ撸?,,,,,,,,,

50.,AreproductauditsshowingacceptableresultsforFinalProduct?,,,,,,,,,,

,產(chǎn)品最終審核的結(jié)果是否滿足接受準(zhǔn)則？,,,,,,,,,,

51.,Doesthemanufacturingprocessdemonstratetherequiredcapabilityorperformance?,,,,,,,,,,

,制造過程是否顯示了所要求的能力和性能？,,,,,,,,,,

52.,Doespackagingandmaterialhandlingprotectpartsfromdamage?,,,,,,,,,,

,包裝和包裝材料是否起到有效的防護(hù)作用？,,,,,,,,,,

53.,AreinstructionsforhandlingWorkInProcess(WIP)andfinalproductfollowedthroughouttheprocesstoshippingarea;includingrepair/reworkareas?,,,,,,,,,,

,在制品和最終產(chǎn)品是否按規(guī)定存放在指定的區(qū)域，包括返工返修區(qū)？,,,,,,,,,,

54.,Areallpartsandcomponentslabeledproperly?,,,,,,,,,,

,所有零部件是否正確標(biāo)識(shí)？,,,,,,,,,,

QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT,QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT,,,,,,,,,,

55.,IsthereaprocessfordocumentingandtrackingDowntime?,,,,,,,,,,

,是否建立了偶發(fā)事故應(yīng)急處理過程文件（計(jì)劃和記錄）？,,,,,,,,,,

56.,IsthereaprocessfordocumentingandtrackingScrap?,,,,,,,,,,

,是否建立了廢品控制過程的文件？,,,,,,,,,,

57.,IsthereaprocessfordocumentingandtrackingPremiumFreight?,,,,,,,,,,

,是否建立了超額費(fèi)用的文件？,,,,,,,,,,

58.,IsthereaprocessfordocumentingandtrackingPlantProblemReports?,,,,,,,,,,

,是否建立了設(shè)備停機(jī)故障的文件？,,,,,,,,,,

59.,DoesleadershipensurethatOutofControlConditionsaremanaged?,,,,,,,,,,

,領(lǐng)導(dǎo)層能否確保超出控制范圍的項(xiàng)目得到管理？,,,,,,,,,,

60.,AreActionPlans(AP)followed?,,,,,,,,,,

,是否實(shí)施了反應(yīng)計(jì)劃？,,,,,,,,,,

61.,Isresponsibilityforimplementationassignedanddo