節(jié)拍生產(chǎn)評審報告

./節(jié)拍生產(chǎn)評審報告〔GP9〕PartName零件名稱PartName零件名稱Part#零件號Drawing#圖號ChangeLevel更改級別供應(yīng)商Mfg.Location制造地址DUNsSupplierQuotedproductionrate供應(yīng)商報價生產(chǎn)能力/Hr小時/Day天CustomerBuyerPhone用戶采購員Plannedusage:DailyweeklySQEPhone計劃要貨率：每天每周質(zhì)量工程師Goal<netgoodparts>Goal<netgoodparts>目標<合格零件凈數(shù)>/hour小時/shift班/day天計劃運行日期PlannedHourstorun計劃運行小時數(shù)PlannedShiftsPlanneddowntime計劃班次計劃停工時間ReasonforPlannedDowntimeActual<netgoodparts>實際Actual<netgoodparts>實際<合格零件凈數(shù)>/hour小時/shift班/day天RESULTS結(jié)果ActualhoursFromTo實際小時數(shù)從至ActualshiftsDate實際班數(shù)日期ActualDowntimes<Planned&unplanned>實際停工時間<計劃和非計劃>1OF2Explain:解釋：Totalproduced-TotalRejected=Net生產(chǎn)總數(shù)－總拒收量=凈生產(chǎn)量Comments/Openissues:備注/待解決問題:SupplierRunRateRecommendation:PassOpenFailRerundate供應(yīng)商RunRate的建議通過待定失敗重運行時間Comments:備注:SupplierSignatureTitlePhoneDate供應(yīng)商簽字職務(wù)日期ForCustomerMonitoredRunAtRate適用于用戶監(jiān)督的RunRateRunRateSummary:PassOpenFailRerundateRunRate的總結(jié)通過待定失敗重運行時間AuthorizedCustomerSupplierQualitySignatureTitleDate經(jīng)受權(quán)的用戶供應(yīng)商質(zhì)量簽名職務(wù)日期Comments/Openissues:備注/待解決問題:2of2RUNRATEWORKSHEETGP-9節(jié)拍生產(chǎn)評審工作表SupplierName:P/N:供應(yīng)商名稱:零件號:RUNRATEREVIEWCONTENTRunRate檢查內(nèi)容TheRunRate,willverifythattheresultsofthesupplier抯actualmanufacturingprocessmeetcustomerrequirementsforongoingquality,asstatedinPPAP,andquotedtoolingcapability.Alsoitwillverifythatsupplier抯actualprocessistoplan,asdocumentinPPAP,GP-12andotherdocumentationlistedbelow.RunRate是要核實供應(yīng)商現(xiàn)行的生產(chǎn)過程之結(jié)果/成果是否達到顧客準予其持續(xù)<制造>質(zhì)量要求<在PPAP中闡述>與報價工裝能力.并且還核實供應(yīng)商的實際過程是否按照在PPAP、GP－12和其它如下所述文件中的計劃實行。DuringtheRunRate,thefollowingwillbereviewed:documentation；themanufacturingprocessandresults；partqualityrequirementsandresults；sub-supplierrequirementsandRunrateresultsandpackaging.在RunRate中,將檢查以下內(nèi)容：文件；制造過程與結(jié)果；零件質(zhì)量要求與結(jié)果；分供方要求；RunRate結(jié)果和包裝。A.Documentation文件AtthetimeoftheRunRate,thefollowingsupportdocumentationshouldbeavailableforreview:在RunRate過程中,下列支持文件應(yīng)備查:Available是否具備Y/N1.PPAPpackageincludingPPAP文件應(yīng)包括:1a>processflowdiagram過程流程圖ab>processcontrolplan,withreactionplan具有反應(yīng)計劃的過程控制計劃bc>DFMEA/PFMEA設(shè)計/過程失效模式與后果分析cd>Masterpart<s>標樣d2.GP-12<Pre-launchcontrol>planGP-12<試生產(chǎn)控制>計劃23.Toolcapacityinformation工裝能力情況34.Operator/inspectioninstruction操作/檢驗指導(dǎo)書45.Prototype/pilotconcerns<PR/R抯>樣件/試生產(chǎn)時發(fā)生的問題<PR/R>56.Sub-contractorcontrol/capacitydata分供方控制/能力數(shù)據(jù)67.Sub-contractormaterialschedulesandtransportation分供應(yīng)商材料<含零件>生產(chǎn)計劃與運輸78.Pacaging/Labelingplan包裝/標記計劃89.Accelerationplan加速計劃9Note:Alldocumentationmustbecompleteandcorrect.注:所有文件都應(yīng)完備與正確.B.MANUFACTURINGPROCESS-ACTUALTOPLAN制造過程－－實際相對于計劃Istheproductbeingmanufacturedattheproductionsiteusingtheproductiontooling,gaging,process,material,operators,environment,andprocesssettings?該產(chǎn)品是否在生產(chǎn)現(xiàn)場用正式生產(chǎn)工裝、測量系統(tǒng)、過程、材料、操作人員、環(huán)境和過程設(shè)定進行生產(chǎn)？YesNoComments<備注>：1of62.Dosetheactualprocessflowagreewithdiagram,asdocumentedinPPAP?<Reviewthefacilityplanandlayout.walktheprocesswiththeflowdiagram.>實際生產(chǎn)流程是否與PPAP文件中的流程圖相同？<檢查設(shè)備計劃和場地平面圖,按流程圖檢查實際流程>YesNoComments<備注>：3.Areoperaterinstruction/visualcontrolsavailableandadheredtoeachworkstation?操作指導(dǎo)書/目視控制是否具備并附于相應(yīng)的每個工作崗位?YesNoComments<備注>：4.Isallin-processdocumentation,suchasprocesscontrolcharts,inplaceatthetimeoftheRunRate?isthedocumentationutilizedtodirveadefinedreactionplanandcorrectionactionprocess?在進行RunRate時,是否所有過程文件都在工位上?如過程控制計劃.這些文件是否用于實施規(guī)定的反應(yīng)計劃和糾正措施?YesNoComments<備注>：5.Whenrequired,areproductionboundarysampleavailableatrequiredworksation?AreboundarysamplesapprovedbyYanfen?當(dāng)需要時,在需要的工位上是否擁有邊際樣品?這些樣品是否經(jīng)延鋒認可?YesNoComments<備注>：6.Aremaintenanceplansinplace?Arerepairandmaintenancepartsavailable?Isthereplaneddowntimeforpreventativemaintenance?是否具備保養(yǎng)計劃?是否有用于維修和保養(yǎng)的備件?是否有進行預(yù)防性維修保養(yǎng)的停機計劃?YesNoComments<備注>：Note:AlloftheprecedingrequirementsmustbemettopassRunRate.注:上述所有要求都需合格才能通過RunRate.C.MANUFACTURINGCAPACITYRESULTS制造能力結(jié)果1.Thefollowingwillbeverifiedwhiletheprocessisruning在進行生產(chǎn)時,要核實以下內(nèi)容.Cannetoutputfromeachoperationsupportquotedcapacity每道工序的凈產(chǎn)量是否與報價生產(chǎn)能力相符?YesNoComments<備注>：Operation工序Quotedcapacity報價生產(chǎn)能力Rate實際2of62.DuringtheRunRate,didthetoolingmeetthequoteduptimerequirements<netvsgrossquotedoutput>?Makenoteofanyunexpecteddowntimeandcorrectiveactionplansrequired.在按預(yù)定能力生產(chǎn)時,工裝是否滿足報價所要求的開機時間要求?<報價凈產(chǎn)量和標稱的毛產(chǎn)量>記下任何意外停工時間和要求的改進措施計劃.YesNoComments<備注>：3.Canalllinechangeovers,ifany,beperformedwithinthequotedtoolingcapacityrequirements?所有在線工裝的更換是在報價工裝能力要求X圍內(nèi)進行嗎?YesNoComments<備注>：4.Doesthenetthrough-putofgoodpieces<scraptakenout,anyallowablerework>meetdailyquotedcapacity?合格零件的凈產(chǎn)量<剔除廢品,保留返工合格零件>與報價日生產(chǎn)能力是否相符?YesNoComments<備注>：5.Istheaccelerationplansufficienttomeetrequirements?加速生產(chǎn)計劃是否足以滿足要求?YesNoComments<備注>：Note:AlloftheprecedingfiverequirementsmustbemettopassRunRate.注:上述所有五項要求都需合格才能通過RunRate.D.Partqualityplantoactual零件質(zhì)量計劃與實際相比較1.Areallproductioncheckingfixturescomplete,withacceptablemeasurementsystemstudies<i.e.,gageRandR>performed,andoperatorinstruction/visualaidsavailable?產(chǎn)品檢驗設(shè)備是否完備?是否作了可接受的測量系統(tǒng)分析工作<即量具可重復(fù)性和再現(xiàn)性>?操作指導(dǎo)書/目視控制是否具備?YesNoComments<備注>：2.Areallinprocessgagingandcontrolscomplete,functionalandinplace?過程測量和控制是否完備,功能齊全并且到位?YesNoComments<備注>：3of63.Dotheprocesscontrolplans<normalandGP-12>agreewiththeactualprocess?Doproductionpartchecksandstatisticalmonitoringtakeplaceasoutlinedontheprocesscontrolplan?過程控制計劃<一般的和GP-12>是否與現(xiàn)行過程相符?是否按過程控制計劃作零件檢驗和統(tǒng)計檢測?YesNoComments<備注>：4.Arepotentialfailuremodes,asidentifiedinthePFMEA,addressedthrougherror-proofingorthecontrolplan?在PFMEA中所確定的潛在失效模式是否有防錯措施或控制計劃來處置?YesNoComments<備注>：5.Dotheprocesscontrolreactionplanandthesupplier抯correctiveactionensureeffectivecontainmentandcorrectio?過程控制計劃之反應(yīng)計劃和供應(yīng)商的整改措施是否有效地保證了抑制次品和缺點改進取得實效?YesNoComments<備注>：Note:AlloftheprecedingrequirementsmustbemettopassRunRate.注:上述所有要求都需合格才能通過RunRate.E.PARTQUALITYRESULTS零件質(zhì)量結(jié)果Note:thetotalnumberofpartsproduced,thepiecesrejectedandthepiecesreworkedmustbedocumentedonthesummarysheet.注:生產(chǎn)零件數(shù),不合格零件數(shù),與返工零件數(shù)都記在總結(jié)表.1.DothepartsproducedoffproductiontoolingduringtheRunRatemeetSGM抯requirementsforon-goingquality,asstatedinPPAP?在按預(yù)定能力生產(chǎn)時,用生產(chǎn)工裝生產(chǎn)出來的零件是否符合PPAP中記載的SGM對準予持續(xù)制造的質(zhì)量要求?YesNoComments<備注>：2.Isthemanufacturingprocessincontrol?制造過程是否受控?YesNoComments<備注>：3.Doesthemanufacturingprocessdemonstratetherequiredcapability?制造過程能否證明所要求的生產(chǎn)能力?YesNoComments<備注>：4.Istheprocesscontrolplansufficienttoeffectivelymeetthedesignrecordrequirement,i.e.,controlpoints,frequencyofchecks,etc.?過程控制計劃是否足以滿足設(shè)計要求,即控制點,檢驗頻率等?4of6YesNoComments<備注>：5.Nonconformances不符合性Werethenon-conformancesyieldedbytheprocessidentifiedbythenormalPPAPcontrolplan?過程中的不符合性是否能由一般的PPAP控制計劃識別出來?Yes是:No否:IfidentifiedbytheGP-12ProcessControlPlanoranactivityoutsidedocumentedplans,correctiveactionisrequired.如果是由GP-12過程控制計劃或是由其它措施認別出來,則要求采取改進措施,改進PPAP控制計劃.DidthePFMEAidentifythepotentialfailuremodes?PFMEA是否識別了潛在故障模式?Yes是:No否:Ifnot,thePFMEAneedstobeupdatedandcorrectiveactionputinplace.如果不是,則PFMEA需要更新并且要采取改進措施.Doalltheobservedreworkandrepairseffectivelycorrectthenonconformance<s>?返工與返修復(fù)措施是否有效地糾正了哪些偏差?Yes是:No否:Arethereanyopenconcernsfromprototypeorpilot<PR/R>?對樣件或試生產(chǎn)件是否有未解決的問題?YesNoComments<備注>：Note:AlloftheprecedingrequirementsmustbemettopassRunRate.注:上述所有要求都需合格才能通過RunRate.F.SUBCONTRACTORREQUIREMENTS分供方要求1.Weresubcontractors’abilitiestomeetthecustomer抯qualityandrequirementsconfirmedbythesupplierpriortotheRunRatebeingconductedatthesupplier抯facility?Wasverificationofthesubcontractors’manufacturingprocessaccomplishedthroughaRunRateorsimilarp