品質管理質量手冊焊接質量手冊

最新卓越管理方案您可自由編輯章節(jié)號Chapter品質管理質量手冊焊接質量手冊Subject頁碼Page頒布令/Statement3前言/Forward41應用范圍/Scope62參考標準/Normativereference6感謝閱讀3術語及定義/Termsanddefinitions8精品文檔放心下載4縮寫詞介紹/Abbreviation95要求評審和技術評審/Reviewofrequirementsandtechnicalreview10謝謝閱讀6分承包/Sub-contracting147焊接人員/Weldingpersonnel15感謝閱讀8實驗及檢驗人員/Inspectionandtestingpersonnel19感謝閱讀9設備/Equipment2010焊接及相關活動/Weldingandrelatedactivities25精品文檔放心下載11焊接材料/Weldingconsumables30謝謝閱讀12母材的貯存/Storageofparentmaterials32精品文檔放心下載13焊后熱處理/Post-weldheattreatment33謝謝閱讀14實驗及檢驗/Inspectionandtesting34謝謝閱讀15不符合項及糾正措施/Nonconformanceandcorrectiveactions43謝謝閱讀16測量、檢驗及實驗設備的校準46/Calibrationandvalidationofmeasuring,inspectionandtestingequ謝謝閱讀ipment17標識及可追溯性/Identificationandtraceability47謝謝閱讀18質量報告/Qualityrecords48附錄A任命書/Appointment50AnnexA附錄B焊接組織結構圖51

AnnexB/Structurechartofweldingcoordinationorganization

附錄C焊接職責分工/Responsibilitiesofweldingcoordinators52

AnnexC精品文檔放心下載附錄D部門職責/Responsibilitiesofallthedepartments59精品文檔放心下載AnnexD附錄E修改控制/Modificationcontrol63謝謝閱讀AnnexE頒布令Statement謝謝閱讀謝謝閱讀足顧客及有關法律法規(guī)的要求，本手冊現進行換版并正式頒布，于2012年4月1日起精品文檔放心下載實施。Thismanualisguidelinetoweldingqualityofourpany,isthehighestruleforweldi感謝閱讀ngactivities,allstaffmuststrictlyplywithitinordertoensurethatweldingquality感謝閱讀managementsystemgettoberuneffectivelyandthatweldingqualityofproductscontinu感謝閱讀ouslymeetwithrequirementsofcustomersandrelevantlawsorspecifications.Nowthis謝謝閱讀manualisrevisionandissuedofficiallyandtobeimplementedon1.2012.謝謝閱讀總經理：Generalmanager前言ForwardXXXXXXX有限公司（以下簡稱為公司）成立于20XX年，位于中國XXX城——河北省感謝閱讀XXXXXXXXXXXX和XXXXXXXXXXXX精品文檔放心下載供應軌道車輛的鋁制品部件，大量的為焊接件。XXXXCo.,Ltd(followingwillcallit“thepany”)wasbuilt-upin20XXX.Itisinthe“XX謝謝閱讀XX”——XXXXXcity,Hebeiprovince.ThepanyisjointedventurebyXXXXXXGroup(follow謝謝閱讀ingwillcallitXXXXl”)andXXXXXCo.,Ltd(followingwillcallit“XXXXX”).Thepany’s精品文檔放心下載majorbusinessistosupplyaluminumalloypartsofrailwayvehicletoXXXXXXincludinga謝謝閱讀lotofweldments.根據公司生產產品的特點，決定按照“ISO3834-2:2005完整質量要求做焊接質量控制感謝閱讀體系管理。本手冊編制于公司成立初期，主要為申請EN15085-2CL1級資質認證，所以謝謝閱讀此手冊在編制過程中將EN15085-2EN15085的第謝謝閱讀3至5部分的要求。另外，公司做ISO9001或者其他質量體系認證時，此手冊可作為其感謝閱讀ISO3834系列標準和ISO9001謝謝閱讀理體系可作為ISO9001質量管理體系的子體系。精品文檔放心下載Thepanydecidestoperformweldingqualitycontrolsystemmanagementaccordingto“IS精品文檔放心下載O3834-2:2005Comprehensivequalityrequirements”consideringthecharacteristico感謝閱讀fproductsofourpany.Thismanualispreparedatthebeginningperiodaftersettingupth感謝閱讀epany,itsmajorobjectiveistoapply“EN15085-2CL1”certification.Allthespecifi感謝閱讀crequirementsofthisstandardandthethirdtothefifthpartoftheseriesstandard“EN精品文檔放心下載15085”willbeconsidered.Furthermore,ifthepanydeterminestoapplyISO9001orothe謝謝閱讀rqualitymanagementsystem,thismanualcanbetreatedasasubmanualofqualitymanuala謝謝閱讀ccordingtoISO9001orotherqualitysystem.Corresponding,weldingqualitymanagemen謝謝閱讀tsystemcanbetreatedassubsystemofqualitysystemaccordingtoISO9001basedonthere感謝閱讀lationbetweenISO3834andISO9001.謝謝閱讀ISO3834-2精品文檔放心下載是完全按照ISO3834-2感謝閱讀具體內容以ISO3834-2EN15085的相應部分的相關條款的要謝謝閱讀謝謝閱讀謝謝閱讀關人員的協(xié)商并得到最高管理者的批準才能生效。Intheprocessofpreparingthismanual,thepilingsequencewasinccordancewithISO383感謝閱讀4-2:2005inordertobeconvenientforcheckingandauditing.Allthetitlesofcorrespon謝謝閱讀dingclauseareinaccordancewithISO3834-2:2005besidesclause3.Thecontentofthism謝謝閱讀anualisbasedontherequirementsofISO3834-2:2005,prehensivelyconsidertherequir精品文檔放心下載ementsofallthepartsofEN15085andtheactualstatusandoperability.However,becaus精品文檔放心下載eofsomereasons,thismanualwillbefoundthatsomerequirementsareunreasonableandn謝謝閱讀eedtobemodified.Anymodificationmustgetapprovalofthegeneralmanager.感謝閱讀1應用范圍/Scope2本手冊規(guī)定了影響到產品焊接質量的所有因素，適用于公司所有涉及到焊接的產品，謝謝閱讀涉及到多個業(yè)務部門，因此作為本公司的焊接質量控制的綱領性文件。精品文檔放心下載3Thismanualspecifiesallrequirementsforallfactorsthatcaninfluenceweldingqu精品文檔放心下載alityofproducts.It’ssuitableforalltheproductsinvolvedinweldingprocessing.M感謝閱讀anydepartmentsofthepanywillbeinvolved.Thismanualshallberegardedasguidelineo精品文檔放心下載fthepanyintheaspectofweldingqualitymanagement.精品文檔放心下載4參考標準/Normativereference5引用標準中凡注明年號的，應該按此版本，未注明的使用其最新版本。感謝閱讀6Fordatedreferences,onlytheeditioncitedapplies.Forundatedreferences,thela謝謝閱讀testeditionofthereferenceddocument(includinganyamendments)applies.感謝閱讀7ISO3834-1:2005金屬材料熔化焊的質量要求-第一部分相應質量要求等級的選擇準感謝閱讀則8ISO3834-1:2005Qualityrequirementsforfusionweldingofmetallicmaterials-Par精品文檔放心下載t1Criteriafortheselectionoftheappropriatelevelofqualityrequirements感謝閱讀9ISO3834-2:2005金屬材料熔化焊的質量要求-第二部分完整質量要求感謝閱讀10ISO3834-2:2005Qualityrequirementsforfusionweldingofmetallicmaterials-Par感謝閱讀t2Comprehensivequalityrequirements精品文檔放心下載11ISO3834-5:2005金屬材料熔化焊的質量要求-第五部分確認符合質量要求所需的文精品文檔放心下載件12ISO3834-5:2005Qualityrequirementsforfusionweldingofmetallic謝謝閱讀13EN15085系列標準（1-5部分）14EN15085:2008seriesstandard（part1-5）感謝閱讀15EN287-1焊工考試-熔化焊-第一部分鋼EN287-1Qualificationtestofwelders-Fusionwelding-Part1Steels精品文檔放心下載ISO9606-2焊工考試-熔化焊-第二部分鋁及鋁合金感謝閱讀ISO9606-2Qualificationtestofwelders-Fusionwelding-Part2Aluminiumandalumi謝謝閱讀niumalloys.EN473無損檢測-人員的資格認證EN473Non-destructivetesting-QualificationandCertificationofpersonnel感謝閱讀ISO13916焊接-預熱溫度、道間溫度及預熱維持溫度的測定感謝閱讀ISO13916Guidanceonthemeasurementofpreheatingtemperature,interpasstempera謝謝閱讀tureandpreheatmaintenancetemperatureforwelding謝謝閱讀ISO14731焊接管理-任務及職責ISO14731:2008Weldingcoordination-TasksandResponsibilities謝謝閱讀ISO15607金屬材料焊接工藝規(guī)程及評定-一般規(guī)則精品文檔放心下載ISO15607:2003Specificationandqualificationofweldingproceduresformetallic感謝閱讀materials-GeneralrulesISO15609系列標準ISO15609seriesstandardISO15610~15614系列標準ISO15610~15614seriesstandard謝謝閱讀ISO17635~17640系列標準ISO17635~17640seriesstandard謝謝閱讀ISO/TR17663焊接-與焊接及相關工藝有關的熱處理質量要求指南感謝閱讀ISO/TR17663Welding-Guidelinesforqualityrequirementsforheattreatmentincon精品文檔放心下載nectionwithweldingandalliedprocesses.謝謝閱讀ISO5817:2003鋼、鎳、鈦及其合金的弧焊（電子束焊除外）接頭-缺陷質量等級感謝閱讀ISO5817:2003Welding-Fusionweldedjointsinsteels,nickel,titaniumandtheiral感謝閱讀loys(beamweldingexcluded)-Qualitylevelsforimperfections精品文檔放心下載ISO10042:2006鋁及其合金的弧焊接頭-缺陷質量等級感謝閱讀ISO10042:2006Arc-weldedjointsinaluminiumanditsalloys-Qualitylevelsforimp謝謝閱讀erferctions16術語及定義/Termsanddefinitions感謝閱讀17見ISO3834-1：2005,EN15085系列標準。鑒于這兩個標準都是英文版的，為了不至謝謝閱讀于被混亂的稱呼，在此統(tǒng)一一下一些定義的標準中文名稱。謝謝閱讀18SeeISO3834-1:2005andEN15085:2008seriesstandard.Becausethesetwostandardsa感謝閱讀reallEnglishrevision,herebylisttheEnglishtermsandChinesetermscorrespondingl感謝閱讀y.19Weldingcoordinators：焊接管理者謝謝閱讀20Responsibleweldingcoordinator:焊接主管感謝閱讀21Deputyoftheresponsibleweldingcoordinator:焊接主管代表精品文檔放心下載22Deputyoftheweldingcoordinator:焊接管理者代表謝謝閱讀23Weldingcoordinationorganization:焊接管理機構精品文檔放心下載24在我公司，焊接管理機構就是焊接中心。根據EN15085-2的5.3條規(guī)定，焊接主管謝謝閱讀謝謝閱讀決定才能無保留地承擔起符合ISO14731的任務和職責。所以，公司必須設立焊接管理感謝閱讀機構，即焊接中心。25Inourpany,weldingcoordinationorganizationis“WeldingCenter”.Accordingto謝謝閱讀EN15085-2:2008clause5.3,responsibleweldingcoordinatorcanonlyberecognizedift精品文檔放心下載heyareinvolvedintheorganizationofthepanyinsuchawaythattheycanaccepttheirtas感謝閱讀ksandresponsibilitywithoutreservationaccordingtoISO14731.Forthispurposethey精品文檔放心下載shallhavetheauthoritytoissueinstructionsandmakedecisionswhentherearetechnic謝謝閱讀alproblemsindependentofmanufacturingpressures.Sothepanymustsetup“WeldingCe感謝閱讀nter”.根據企業(yè)實際運行情況，增加關于“主管焊接工程師”的定義。所謂“主管焊接工感謝閱讀程師”是指：主要負責某個（些）訂單項目的所有或部分焊接產品的焊接技術工作。謝謝閱讀Asactualmanagementmethodherebyspecifythedefinitionof“responsibleweldingeng精品文檔放心下載ineer”.Responsibleweldingengineeristhatinchargeofallweldingtechniquejobofo謝謝閱讀ne(some)project(s).26縮寫詞介紹/Abbreviations27IWE國際焊接工程師/InternationalWeldingEngineer謝謝閱讀28IWT國際焊接技術員/InternationalWeldingTechnologist感謝閱讀29IWS國際焊接技師/InternationalWeldingSpecialist感謝閱讀30IWP國際焊接技士/InternationalWeldingPractitioner精品文檔放心下載31IWIP國際焊接質檢人員/InternationalWeldingInspectionPersonnel精品文檔放心下載32NDT無損檢測/Non-destructiveTesting精品文檔放心下載33VT外觀檢驗/VisualInspection感謝閱讀34pWPS焊接工藝預規(guī)程/preliminaryWeldingProcedureSpecification精品文檔放心下載35WPS焊接工藝規(guī)程/WeldingProcedureSpecification謝謝閱讀36WPQR焊接工藝評定報告/WeldingProcedureQualificationRecord感謝閱讀37WI作業(yè)指導書/WorkInstruction感謝閱讀38NCR不符合報告/Non-conformanceRecord感謝閱讀39QC質量檢查/QualityCheck40要求評審和技術評審/Reviewofrequirementsandtechnicalreview感謝閱讀40.1總則/General公司應針對顧客提出的招標書、詢價書、合同、技術草案等要求，在承諾前組織相感謝閱讀謝謝閱讀精品文檔放心下載精品文檔放心下載精品文檔放心下載的控制、成本、進度的所有變化。Thepanyshallorganizerelevantpersonneltoreviewrequirementsofcustomerbefor感謝閱讀epromise(signformalcontract),suchrequirementsmaybeshowninbiddingdocuments,i感謝閱讀nquirydocuments,contract,techniquedraftetc.,toensurethatthepanyhasadequater謝謝閱讀esource(e.g.equipment,staff),thepanycandeliveryonthetimeandalltherequiremen精品文檔放心下載tshavebeenclarified,conflictinghavebeenagreedbeforeacceptingorderorcontract.I感謝閱讀fthereisdeferenceorvariationbetweenformalcontractandpreviousbiddingdocument謝謝閱讀s,quotation,contract(nonformal)andtechniquedraft,thepanymustensurethatthedi謝謝閱讀fferenceorvariationeasytobedistinguished,atthesametimethepanyshallletcustom謝謝閱讀erknowallthevariationintheaspectofcontrol,cost,progressetc.精品文檔放心下載在焊接結構件的生產制造前，應對結構件的焊接技術、質量要求開展技術評審，確精品文檔放心下載謝謝閱讀劃地開展后序的焊接工作。Thepanyshallorganizetechnicalreviewbeforemanufacturingweldmentsaboutweld精品文檔放心下載ingtechnique,qualityrequirementandconfirmpletenessandsuitabilityofalltheinf精品文檔放心下載ormationrelatedweldingtoensurethatthepanycancarryoutweldingactivityorderlya謝謝閱讀ccordingtodrawings,standards,contractandtechnicalagreement.精品文檔放心下載40.2要求評審/Reviewofrequirements謝謝閱讀感謝閱讀包括：Projectdepartmentshallorganizereviewofrequirementbeforeprovidingpromi謝謝閱讀setocustomer.Thecontentsofreviewshallincludethefollowing:精品文檔放心下載a）將采用的產品標準及所有附加要求；theproductstandardtobeused,togetherwithanysupplementaryrequirements;謝謝閱讀b）法定（法規(guī)）及常規(guī)要求；statutoryandregulatoryrequirements;感謝閱讀c）制造商確定的所有附加要求；anyadditionalrequirementdeterminedbythepany;謝謝閱讀d）制造商滿足描述要求的能力。thecapabilityofthepanytomeettheprescribedrequirements.感謝閱讀為滿足顧客產品所涉及的焊接質量要求，項目部在評審前必須通知主管焊接工程師精品文檔放心下載謝謝閱讀感謝閱讀保留要求評審的相關記錄。Forsatisfyingtheweldingqualityrequirementsofproductsofcustomer,projectde精品文檔放心下載partmentmustnotifyresponsibleweldingengineertoattendreviewmeeting.Reviewrec感謝閱讀ordmusthavesignatureofresponsibleweldingengineer.Whenrelevantweldingquality謝謝閱讀requirementsincontracthavebeenchanged,projectdepartmentshallnotifyresponsib精品文檔放心下載leweldingengineertoreviewchangedcontents.Projectdepartmentisresponsiblefors感謝閱讀avingreviewrecord.40.3技術評審/Technicalreview在產品的技術審查階段，技術工藝部應通知主管焊接工程師參加技術評審，評審的謝謝閱讀內容應包括：Intheprocessoftechnicalreview,techniquedepartmentshallnotifyresponsiblew感謝閱讀eldingengineertoattendtechnicalreview.Thecontentsoftechnicalreviewshallincl感謝閱讀udethefollowing:a）母材技術條件及焊接接頭性能；parentmaterial(s)specificationandweldedjointproperties;謝謝閱讀b）焊縫的質量及合格要求；qualityandacceptancerequirementsforwelds;感謝閱讀c）焊縫的位置，可達性及次序，包括試驗和無損檢測的可達性；謝謝閱讀location,accessibilityandsequenceofwelds,includingaccessibilityforinspec謝謝閱讀tionandfornon-destructivetesting;精品文檔放心下載d）焊接工藝規(guī)程、無損檢驗規(guī)程；thespecificationofweldingprocedure,non-destructivetestingprocedures;感謝閱讀e）焊接工藝評定所使用的方法；theapproachtobeusedforthequalificationofweldingprocedure;謝謝閱讀f）人員的認可；thequalificationofpersonnel;精品文檔放心下載gselection,identificationand/ortraceability(e.g.formaterials,welds);謝謝閱讀h）質量控制管理，包括某個獨立檢驗機構的介入；quality-controlarrangements,includinganyinvolvementofanindependentinspec感謝閱讀tionbody;I）試驗及檢驗；inspectionandtesting;j）分承包sub-contracting;k）焊后熱處理；post-weldheattreatment;l感謝閱讀永久襯墊、噴丸、表面加工、焊縫外形；otherweldingrequirements,e.g.batchtestingofconsumables,ferritecontentofw精品文檔放心下載eldmetal,ageing,hydrogencontent,permanentbacking,useofpeening,surfacefin謝謝閱讀ish,weldprofile;m）特殊方法的使用，如單面焊時不加襯墊獲得全焊透；useofspecialmethods(e.g.toachievefullpenetrationwithoutbackingwhenwelded精品文檔放心下載fromonesideonly);n）坡口及焊縫的尺寸、細節(jié)；dimensionsanddetailsofjointpreparationandpletedweld;感謝閱讀o）在車間或其它地方施焊的焊縫；weldswhicharetobemadeintheworkshop,orelsewhere;精品文檔放心下載p精品文檔放心下載有害氣候條件；environmentalconditionsrelevanttotheapplicationoftheprocess(e.g.verylow-感謝閱讀temperatureambientconditionsoranynecessitytoprovideprotectionagainstadve精品文檔放心下載rseweatherconditions);q）不符合項的管理。handlingofnon-conformances;謝謝閱讀主管焊接工程師應根據上述內容對產品的焊接技術要求進行評審，并簽字認可。對謝謝閱讀感謝閱讀人員進行溝通和確認，所有問題在沒有得到有效澄清和解決之前，圖紙不得下發(fā)使用。謝謝閱讀感謝閱讀謝謝閱讀核后，簽字確認。Responsibleweldingengineershallperformtechnicalreviewaccordingtouppercon精品文檔放心下載tentsandconfirmbysignature.Forqueriesfoundduringreview,responsibleweldingen精品文檔放心下載gineershallfillthemin“technicalreviewrecordtable”andmunicatewithdesigner.感謝閱讀Drawingscan’tbeissuedbeforeclarifyingandsolvingallthequeries.Ifthepanyuses感謝閱讀drawingsofcustomers,responsibleweldingengineershallrequireprojectdepartment感謝閱讀tomunicatewithcustomerswhenqueriesarefoundintheprocessofreview.感謝閱讀感謝閱讀接人員應考慮“5.2要求評審”中的四項條款內容。Followweldingactivitiesjustcanbecarriedoutaftergettingagreementandformat謝謝閱讀tingformaldocuments.Responsibleweldingcoordinatorshallstamponthedrawingthat感謝閱讀wasreviewedbyhim/her.41分承包/Sub-contracting精品文檔放心下載感謝閱讀報告和文件。Whenthepanyintendstousesub-contractedservicesoractivities(e.g.welding,in謝謝閱讀spection,non-destructivetesting,heattreatment),informationnecessarytomeetap謝謝閱讀plicablerequirementsshallbesuppliedbythepany.Thesub-contractorshallprovides精品文檔放心下載uchrecordsanddocumentationofhisworkasspecifiedbyourpany.感謝閱讀分包商的工作應以訂單為準，并對我公司負責，其工作應完全符合ISO3834-2的有精品文檔放心下載關要求。我公司應向客戶保證分包商可以滿足規(guī)定的質量要求。謝謝閱讀Asub-contractorshallworkundertheorderandresponsibilityofourpanyandshallf精品文檔放心下載ullyplywiththerelevantrequirementsofISO3834-2.Ourpanyshallensurethatthesub-感謝閱讀contractorcanplywiththequalityrequirementsasspecified.精品文檔放心下載我公司提供給分包商的信息應包括所有從要求評審（見5．2條）到技術評審(見5．3精品文檔放心下載條）的相關資料。為了保證分包商符合技術要求，可能需要規(guī)定附加要求。謝謝閱讀Theinformationtobeprovidedbythepanytothesub-contractorshallincludeallrel感謝閱讀evantdatafromthereviewofrequirements(see5.2)andthetechnicalreview(see5.3).A謝謝閱讀dditionalrequirementsmaybespecifiedasnecessarytoassuresub-contractorpliance感謝閱讀withtechnicalrequirements.精品文檔放心下載42焊接人員/Weldingpersonnel42.1總則/General感謝閱讀產管理人員和焊接管理人員的管理，焊接管理人員對焊工、焊接操作工的管理體現精品文檔放心下載在以下方面：Weldingpersonnelincludeweldersandweldingoperatorsandweldingcoordinato謝謝閱讀rs.Weldersandweldingoperatorsaresupervisedbyproductionmanagementpersonne謝謝閱讀landweldingcoordinatorsmeantime.Theweldingcoordinatorssuperviseweldersan謝謝閱讀dweldingoperatorsbyfollowing:感謝閱讀焊接管理人員決定焊工、焊接操作工能否上崗生產，能生產哪些具體的產品；

Weldingcoordinatorsdecidewhetherwelder,weldingoperatorcanattendprodu感謝閱讀ctioninshopandwhatkindsofproductscanbemanufacturedbythem;謝謝閱讀焊接管理人員對焊工、焊接操作工的焊接行為進行監(jiān)督，發(fā)現違規(guī)有權制止，謝謝閱讀并保留通過人力資源部進行處罰的權利；Weldingcoordinatorssupervisetheweldingactivitiesperformedbyweldersor謝謝閱讀weldingoperators,theycanstoptheirweldingactivitieswhentheyfindwelder感謝閱讀orweldingoperatordoesn’tplywithweldingprocedurespecificationorother謝謝閱讀procedureruleevenpunishthembyhumanresourcedepartment;感謝閱讀焊接管理人員對焊工、焊接操作工的業(yè)績進行評估，對其崗位技能的評定起到感謝閱讀決定作用；Weldingcoordinatorsevaluatetheperformanceofweldersandweldingoperator感謝閱讀s,theydecidetheirqualificationregardingtotheircareerskill;精品文檔放心下載焊接管理人員對處于脫產培訓期的焊工、焊接操作工負完全的管理責任。謝謝閱讀Weldingcoordinatorsarefullyinchargeofmanagementresponsibilityforthos謝謝閱讀eweldersandweldingoperatorsduringweldingtraining(separatefromproduct感謝閱讀ion);公司要為焊接制造過程控制配備足夠的、有資質的人員，并進行有效的管理，以滿謝謝閱讀足焊接工作的需要。Thepanymustprovideadequate,qualifiedweldingpersonnelandperformavailablem謝謝閱讀anagementtoassuretherequirementsofweldingwork.精品文檔放心下載42.2焊工及焊接操作工/Weldersandweldingoperators感謝閱讀ISO9606-2精品文檔放心下載合金焊工要按EN287-1要求通過考試，并取得資格證書，焊接操作工應按EN1418要求精品文檔放心下載通過考試，才能上崗工作。資格證書由公司焊接中心負責保管。謝謝閱讀Allweldersmustbequalifiedandgetinternationalweldercertificatesaccordingt精品文檔放心下載oEN287-1（steel、nickel、titanicandtheiralloywelder）感謝閱讀orISO9606-2(aluminiumwelder).WeldingoperatorsshallbequalifiedaccordingtoEN1精品文檔放心下載418andthencarryoutproduction.Allthecertificatessavedbyweldingtechnologydepa謝謝閱讀rtment.感謝閱讀謝謝閱讀字確認，并將相關確認記錄保留，作為辦理證書延期手續(xù)時的證明材料。謝謝閱讀Weldingcoordinatorsshallcarryoutevaluationofperformanceofwelders,welding精品文檔放心下載operators(e.g.byinspectionofallthestepsofwelding,regularlycollect).Responsi謝謝閱讀bleweldingcoordinatorconfirmsalltheIWcertificatesbysignatureandsaverelevant感謝閱讀recordsasevidenceforprolongingvalidity.感謝閱讀針對具體的產品，焊工施焊的方法、材料類別、尺寸范圍、位置、接頭形式應與證感謝閱讀精品文檔放心下載感謝閱讀謝謝閱讀感謝閱讀感謝閱讀工才能上崗操作。Foractualproducts,weldingprocess,materialgroup,dimensionscope,weldingpos謝謝閱讀ition,jointtypeetc.mustbeinaccordancewithallowablerangeofIWcertificate.Howe謝謝閱讀ver,therearesomebigdifferencebetweenactualproductsandstandardtestpiecesacco感謝閱讀rdingtoqualificationstandard,especiallyforsomeplexproductsorspecialstructur精品文檔放心下載es(e.g.thinplate),fortheseproductsIWqualificationmaybenotverysuitableand“p感謝閱讀roductionweldtests”willmorebesuitableforshowingwelder’sskill.Operatingpro精品文檔放心下載cedureisthatresponsibleweldingengineerdesigntheitemsofproductionweldtestsan感謝閱讀dthenconsideredwelders’skillcraft,IWSorganizewelderstopractice.Theycanmanu精品文檔放心下載factureactualproductsjustafterthattheinspectionandtestingoftheirproductionw謝謝閱讀eldtestspiecesareacceptable.感謝閱讀42.3焊接管理人員/Weldingcoordinators精品文檔放心下載焊接主管必須符合EN15085-2的A級要求，一般由已取得國際焊接工程師證（IWE）精品文檔放心下載的人員擔當。焊接管理者代表可以由符合EN15085-2的A、B、C級人員擔當。根據謝謝閱讀EN15085-2的附錄C，對于欲申請CL1級資質的企業(yè)，除了必有焊接主管以外，還應有感謝閱讀“FurtherdeputIes”理解為精品文檔放心下載焊接主管代表，或者，為了更好的理解，可以稱之為“副焊接主管；將精品文檔放心下載A級謝謝閱讀人員擔當，焊接管理者代表由B級或C級人員擔當。另外，根據EN15085-2的附錄C，精品文檔放心下載對于CL1精品文檔放心下載管代表有A級人員資質。但是，我公司要求必須具備A級焊接主管代表。感謝閱讀ResponsibleweldingcoordinatormustbeinaccordancewithlevelAaccordingtoEN15感謝閱讀085-2andgenerallyshallbeinternationalweldingengineer(IWE).Deputyoftheweldin謝謝閱讀gcoordinatorcanbeactedbylevelA,levelBandlevelC.Forthemanufacturerpreparetoa精品文檔放心下載pplyforCL1certificationaccordingtotheannexCofEN15085-2,theyshallhavedeputyo精品文檔放心下載ftheweldingcoordinator.“Deputy”ofthistableshallbe“deputyoftheresponsible精品文檔放心下載coordinator”and“furtherdeputies”shallbe“deputiesoftheweldingcoordinator”.謝謝閱讀Generally,thepanyhasonlyoneresponsibleweldingcoordinatorandonlyonedeputyoft精品文檔放心下載heresponsibleweldingcoordinatorbuthasseveral“furtherdeputies”.Responsible謝謝閱讀weldingcoordinatorandhisdeputymustbelevelA,“furtherdeputies”canbelevelBor精品文檔放心下載levelC.Furthermore,thereisanoteinthetableofannexCthatlevelAdeputyisnotrequi謝謝閱讀redforsmallweldingmanufacturerswithasingleshopforCL1.感謝閱讀應按照EN15085-2附錄B對本單位焊接管理者的職責、權限進行清晰的規(guī)定，具體謝謝閱讀見本手冊的附錄C。Responsibilityandauthorityofweldingcoordinatorsshallbespecifiedaccording謝謝閱讀totheannexBofEN15085-2.AnnexCofthismanualdescribesthem.謝謝閱讀焊接主管人員應能獨立履行職責，按ISO3834-2標準的要求監(jiān)督焊接管理過程的執(zhí)感謝閱讀行。當焊接主管不在現場時，應由焊接主管代表代替行使職權。精品文檔放心下載Responsibleweldingcoordinatorshallcarryouthisresponsibilitiesindependent謝謝閱讀lyandsuperviseweldingmanagementprocessaccordingtoISO3834-2.Whenresponsiblew謝謝閱讀eldingcoordinatorisoutofhisoffice(can’tattendanyweldingmanagementactivitie謝謝閱讀s)thedeputyofresponsibleweldingcoordinatorshallsubstituteforresponsibilitie精品文檔放心下載sandauthorities.焊接管理者不得外聘，應為本單位正式員工。Alltheweldingcoordinatorscan’tbepersonnelofotherpaniesororganizations.感謝閱讀43試驗及檢驗人員/Inspectionandtestingpersonnel感謝閱讀43.1總則/General試驗和檢驗人員、焊接監(jiān)督人員應具備相應的能力或資質，以確保檢驗和試驗結果謝謝閱讀的公正性和準確性。Inspectionandtestingpersonnelshallhavecorrespondingqualificationandexper感謝閱讀iencetoensurethattheresultsofinspectionandtestingarefairandcorrect.感謝閱讀如外觀檢驗人員未取得國際焊接質檢人員證書，應由公司焊接主管人員確認其工作感謝閱讀能力。Ifthepersonnelperformedvisualinspectiondon’thaveinternationalweldingins精品文檔放心下載pectionpersonnelcertificate,theymustbetrainedandqualifiedbyresponsibleweldi精品文檔放心下載ngcoordinator.43.2無損檢測人員/Non-destructivetestingpersonnel.精品文檔放心下載公司應配備足夠的符合要求的相應級別的無損檢測人員，以滿足焊接結構件無損檢精品文檔放心下載EN473謝謝閱讀VT謝謝閱讀通過IWE對其進行VTIWIP證書則更好。謝謝閱讀Thepanyshallallocateadequatequalifiednon-destructivetestingpersonnelform精品文檔放心下載eetingwiththetasksofweldingstructureproducts.Non-destructivetestingpersonne感謝閱讀lshallbequalifiedaccordingtoEN473andgetcertificates.ThecertificateofVTperso謝謝閱讀nnelisn’tmandatorybutthepanymustprovetheirabilityatleast(e.g.IWEprovidessp感謝閱讀ecialtrainingatVTtothem).It’smoresuitableiftheyhaveIWIPcertificates.感謝閱讀不同等級的無損檢測人員應按EN473的要求實施其資質所允許范圍內的工作內容。感謝閱讀一級資質的NDT人員可以執(zhí)行NDTNDT感謝閱讀NDT謝謝閱讀執(zhí)行監(jiān)督。Allthenon-destructivetestingpersonnelshallperformtheirworkintheavailable感謝閱讀scopedescribedontheircertificatesaccordingtoEN473.Thepersonnellevel1cancarr謝謝閱讀youttestsbutcan’tevaluatethetestingresultandissuetestreport.Thepersonnelle精品文檔放心下載vel2orlevel3canevaluateresultsandissuereportandtheycanberesponsiblepersonne精品文檔放心下載lintheareaofnon-destructive,otherwiseonlyresponsibleweldingcoordinatorcanbe精品文檔放心下載inchargeofabovetasks.無損檢測人員資質證書由焊接中心或人力資源部保管，焊接中心按EN473標準的規(guī)謝謝閱讀定提供證書延期的證明文件，組織無損檢測人員質資的重新認證。感謝閱讀NDTcertificatessavedbyWeldingcenterorHRdept.Weldingcentershallprovideevi精品文檔放心下載denceforprolongingasspecifiedbyEN473andorganizerecertification.謝謝閱讀44設備/Equipment44.1生產和試驗設備/Productionandtestingequipment謝謝閱讀為滿足焊接結構件的生產制造，公司應配備足夠、適用的生產和試驗設備。結合產精品文檔放心下載品生產任務量、生產周期以及產品的技術、質量要求，公司應識別、確定所需的設備，感謝閱讀當不能滿足要求，應考慮提出設備需求的申請，并提供滿足需求的生產和試驗設備。謝謝閱讀Thepanyshallprovideadequateandsuitableproductionandtestingequipment.Thep謝謝閱讀anyshallidentifyandconfirmthequantityandtypebasedonproductionextent,deliver精品文檔放心下載ycycleandtechnical,qualityrequirementofproducts.Whenequipmentsexistcan’tsa精品文檔放心下載tisfywithrequirementsthepanyshallpurchasenewequipment.精品文檔放心下載焊接生產制造所需的設備應包括：Thefollowingequipmentshallbeavailable,whennecessary:感謝閱讀a）焊接電源及其它機器(powersourcesandothermachines(e.g.sootexhaustequipment)；感謝閱讀b）滿足要求的坡口加工及切割（包括熱切割）設備；equipmentforjointandsurfacepreparationandforcutting,includingthermalcutt精品文檔放心下載ing;c感謝閱讀視、測量設備；equipmentforpreheatingandpost-heattreatmentincludingtemperatureindicator感謝閱讀asrequirementofproductorweldingprocedure;精品文檔放心下載d）必要的夾具及固定機具；jigsandfixtures;e）必要的用于焊接生產的搬運設備；cranesandhandlingequipmentusedfortheproduction;謝謝閱讀f）與焊接生產直接相關的個人勞保用品及其它安全設備；精品文檔放心下載personnelprotectiveequipmentandothersafetyequipment,directlyassociatedwi感謝閱讀ththeapplicablemanufacturingprocess;謝謝閱讀g）表面清理設備；facilitiesforsurfacecleaning;感謝閱讀h）破壞性試驗及無損檢驗設備。destructiveandnon-destructivetestingfacilities;精品文檔放心下載44.2設施的表述/Descriptionofequipment謝謝閱讀感謝閱讀要焊接生產設備、設備最大能力等。應包括：Productiondepartmentshallmaintainalistofessentialequipmentandfacilitiesu謝謝閱讀sedfortheproduction.Thislistshallidentifyitemsofmajorequipmentforproduction,c謝謝閱讀apacityofequipmentandareaofworkshop,forexample:精品文檔放心下載a）搬運設備的能力；maximumcapacityofcranes;b）車間焊接加工產品的最大尺寸；sizeofponentsthattheworkshopisabletohandle;感謝閱讀c）機械化或自動化焊接設備的功率；capabilityofmechanizedorautomaticweldingequipment;精品文檔放心下載d）焊后熱處理爐的最大尺寸和溫度(如果有)；dimensionsandmaximumtemperatureoffurnacesforpost-weldheat精品文檔放心下載treatment(ifhave);e）沖切、彎曲及剪板機設備的加工能力；capacitiesofrolling,bendingandcuttingequipment；感謝閱讀f)用于焊接方法的電源總數；totalnumberofpowersourcesforthedifferentprocesses.精品文檔放心下載44.3設備的適用性/Suitabilityofequipment感謝閱讀設備應保證完好可正常使用，其能力應能滿足焊接結構件生產的技術、質量要求。精品文檔放心下載Theequipmentshallbeassuredingoodconditionandsuitableforusingandtheircapa精品文檔放心下載bilitysatisfywithtechnicalandqualityrequirementoftheproductionofweldment謝謝閱讀sl.44.4新設備/Newequipment焊接新設備的購置、驗收，執(zhí)行公司相關設備管理規(guī)定，驗收合格并經負責焊接設精品文檔放心下載感謝閱讀Procurement,checkandacceptanceofnewequipmentshallbecarriedoutaccordingto精品文檔放心下載thedocumentsformanagementofequipment.Allthenewweldingequipmentandrelevanteq精品文檔放心下載uipmentareavailablejustafterweldingcoordinator’ssignaturethatinchargeofthe精品文檔放心下載assuranceofweldingequipment.CheckandacceptancerecordsaresavedbyProductionde謝謝閱讀partment.44.5設備維護/Equipmentmaintenance精品文檔放心下載生產部負責建立設備的日常維護計劃，確保設備中那些控制焊接工藝規(guī)程參數的部謝謝閱讀謝謝閱讀項目，如：Productiondepartmentisinchargeofpreparingdocumentedplansforthemaintenanc謝謝閱讀eofequipment.Theplanshallensuremaintenancechecksofthoseitemsintheequipmentw謝謝閱讀hichcontrolvariableslistedintherelevantprocedurespecifications.Theplansmayb謝謝閱讀elimitedtothoseitemswhichareessentialforassuringthequalityoftheproduct.Fore感謝閱讀xample:a）用于焊接設備操作的電流表、電壓表、保護氣壓力表、流量計的狀態(tài)；感謝閱讀conditionofammetersandvoltmeters,flowmetersetc.usedfortheoperationofthew精品文檔放心下載eldingequipment;b）電纜、軟管、接頭等的狀態(tài)；conditionofcables,hoses,connectors,etc.;精品文檔放心下載c）機械化及(或)自動化焊接設備中控制系統(tǒng)的狀態(tài);conditionofcontrolsysteminmechanizedand/orautomaticweldingunit;精品文檔放心下載d）送絲機構及導管的狀態(tài)。conditionofwirefeedersandconduits;感謝閱讀e)測溫儀器的狀態(tài)conditionoftemperature-measurementinstruments.感謝閱讀設備使用者負責日常的設備狀態(tài)檢查，填寫相應的檢查記錄。對于生產過程中出現感謝閱讀精品文檔放心下載備。Theusersofweldingequipmentcarryoutdailyinspectionofweldingequipmentandfi精品文檔放心下載lloutcorrespondingtable.Fortemporarybreakdownofequipmentduringproductionpro感謝閱讀cess,themaintenancepersonnelshalldealwiththatonthetime.感謝閱讀45焊接及相關活動/Weldingandrelatedactivities謝謝閱讀45.1焊接生產計劃/Productionplanning精品文檔放心下載根據ISO3834-5對應條款要求，在產品技術準備階段，公司應對產品的焊接制造相精品文檔放心下載關活動進行策劃，編制適宜的焊接生產計劃文件。文件的內容至少應包括：謝謝閱讀AccordingtocorrespondingclauseofISO3834-5,thepanyshallcarryoutplanningfo謝謝閱讀rrelatedweldingmanufacturingactivitiesofproductsandpreparesuitableweldingpr謝謝閱讀oductionplanningdocuments.Thecontentsofthedocumentsshallincludeatleast:感謝閱讀a）結構制造(即單件、組件及最終總裝件的)順序規(guī)定；感謝閱讀Specificationofthesequencebywhichtheconstructionshallbemanufactured，感謝閱讀e.g.assinglepartsorsub－assembliesandtheorderofsubsequentfinalassembly;謝謝閱讀b）制造結構所要求的每種工藝方法標識；identificationoftheindividualprocessesrequiredtomanufacturetheconstructi謝謝閱讀on；c）相應的焊接及相關工藝規(guī)程的編號；referencetotheappropriateprocedurespecificationsforweldingandalliedproce謝謝閱讀sses；d）焊縫的焊接順序；sequenceinwhichtheweldsaretobemade，ifapplicable精品文檔放心下載e）實施每種工藝方法的指令及時間；orderandtiminginwhichtheindividualprocessesaretobeperformed精品文檔放心下載f）試驗及檢驗規(guī)程(包括任何獨立檢驗機構的介入)；specificationforinspectionandtesting，感謝閱讀includingtheinvolvementofanyindependentinspectionbody；精品文檔放心下載g）環(huán)境條件，如防風、防雨；environmentconditions，tectionfromwindandrain謝謝閱讀h）批量、元件或部件的項目標識；identificationbybatches，ponentsorpartsasappropriate精品文檔放心下載i）合格人員的指派；allocationofqualifiedpersonnel;感謝閱讀j）工作試件的安排。arrangementforanyproductiontest.感謝閱讀根據EN15085-4：2008，4．1條款，焊接計劃文件主要包括以下文件：制造過程計謝謝閱讀WPS謝謝閱讀感謝閱讀離計劃、電子零件特殊指導等。Accordingtoclause4.1ofEN15085-4:2008,weldingplanningdocumentsbasicallyin謝謝閱讀cludebelowdocuments:manufacturingprocessplans,weldingsequenceplans,testingp謝謝閱讀lanningdocumentsandWPS.Furthermoretheymayincludeotherdocumentssuchastacking精品文檔放心下載sequenceplans,repairingplans,documentsforjigsandtools,remarksforprotectiono感謝閱讀flabourandhealth,plansforseparatingofdamagedparts,specialinstructionsforele謝謝閱讀ctronicparts.綜合考慮ISO3834-2與EN15085-3、EN15085-4、EN15085-5,并結合我公司的實際情感謝閱讀況，我們的焊接生產計劃應包括以下文件：制造過程計劃、焊接順序計劃、接頭列表、感謝閱讀焊接工藝規(guī)程（WPS精品文檔放心下載ComprehensivelyconsideringISO3834-2andEN15085-3,EN15085-4,EN15085-5andac感謝閱讀tualstatusofourpany,ourweldingproductionplanningdocumentsaredeterminedasfol精品文檔放心下載lowing:manufacturingprocessplans,weldingsequenceplans,jointlist,WPS,product感謝閱讀ionsweldtestsplans,inspectionandtestingplanningdocuments.謝謝閱讀以上計劃文件可當做為技術文件，技術工藝部編制制造過程計劃，焊接中心編制其精品文檔放心下載精品文檔放心下載（WPS(WI)感謝閱讀計劃等等。Aboveplanningdocscanberecognizedastechnicaldocsandpreparedbyweldingtechn感謝閱讀iquedepartmentbesidesmanufacturingprocessplanbyTechnologydepartment.Welding謝謝閱讀technicalpersonnelofweldingtechniquedepartmentarechargeofpreparingweldingse謝謝閱讀quenceplans,jointlist,WPS,productionsweldtestsplans,inspectionandtestingpla謝謝閱讀nningdocument.Maybeadditionaltoworkinstructions(WI)andrepairingplansetc.isn謝謝閱讀ecessary.對于a)-j)精品文檔放心下載關系見下表。Aboveweldingproductionplanningdocumentscanincludealltherequirementsofite精品文檔放心下載msfroma)toj).Thecorrespondingrelationbetweendocumentationandaboveitemscanre精品文檔放心下載ferencebelowtable.文件類型/Typeofdocumentation可以涵蓋備注/Remark謝謝閱讀的條款/Itemscanbeincluded制造過程計劃/manufacturingprocessplanse),h),g)謝謝閱讀接頭列表/Jointlistb),c),i)格式參考EN15085-3附錄感謝閱讀焊接順