第二部分：某汽車AQ狀態(tài)報告程序

ModuleIntroduction

組成部分介紹PrototypeBuild樣件制造1-38ProcessFlow

過程流程FeedbackAssessment&CorrectiveAction反饋、評估和糾正措施Product&ProcessValidation產(chǎn)品與過程確認ProcessDesign&Development過程設(shè)計和開發(fā)ProductDesign&Development產(chǎn)品設(shè)計和開發(fā)PrototypeBuild樣件制造Plan&Define計劃與定義1-39PrototypeBuildOverview

樣件制造概述APQPPrototypeBuildelementssupportthesuccessfulplanningandconstructionofPrototypeBuildunits,whichprovideanunderstandingofthevehicle's:APQP樣件制造要素支持樣件制造單位的成功的策劃和構(gòu)造，提供對于車輛的如下理解：Design 設(shè)計Functionality

功能性Manufacturability

可制造性1-40PrototypeBuildElements

樣件制造要素ThePBCPsupportstheplanningandconstructionofprototypesbydocumentingtheprocessstepsofthePrototypeBuildphase. PBCP通過將樣件制造階段的過程步驟文件化支持樣件的策劃和構(gòu)造。ThePrototypeBuildensuresthatthecustomerreceivesCPsmanufacturedandassembledpriorto1PP.

樣件制造確保顧客在1PP前收到制造和裝配好的CP。1-41PBCP(PrototypeBuildControlPlan)Definition

PBCP（樣件制造控制計劃）定義ThePBCPdescriptionofthedimensionalmeasurementsandmaterial/functionalteststhatoccurduringtheCPbuild. PBCP描述了發(fā)生在CP制造中的尺寸測量和材料/功能試驗Itisthefirstsummarydocumentthatindicates:

是說明如下事項的摘要文件：ThestepsbetweenPrototypeBuildandPre-LaunchleadingtotheProductionControlPlan

產(chǎn)生生產(chǎn)控制計劃的樣件制造和試生產(chǎn)之間的步驟Theprocessstepstoidentifyandalignboththeproduct'scharacteristicsanditstargets

識別和調(diào)整產(chǎn)品特性及其指標的過程步驟1-42PBCPGeneralExpectations

PBCP總的期望Productcharacteristicsarereviewed

評審產(chǎn)品特性ThosecharacteristicsrequiredforPBCPs

areidentified.

確定PBCP所要求的特性。AllpotentialsignificantandcriticalcharacteristicsfromtheDFMEA'smustbeincluded.

必須包括DFMEA輸出的所有潛在重要和關(guān)鍵特性。Theprocessparameterconditionsmustbedocumented.

過程參數(shù)條件必須被文件化。Thisincludesallspecialtooling,manufacturing,andassemblyconditions.

包括所有特殊工具、制造和裝配條件。1-43PBCPChecklist

PBCP檢查清單1-44PrototypeBuild

樣件制造Definesthemanufactureandassemblyofcomponents,subsystems,systems,andvehiclessuppliedtothecustomerforbuildsoccurringpriortothe1PPtrialrun

定義在1PP試運行前的樣件制造，以提供給零部件、子系統(tǒng)、系統(tǒng)和車輛的制造和裝配。Includesnotonlytheactualbuildprocess,butthepreparationforthebuildsothatCPsaresuppliedtothecustomerpriorto1PP

不僅包括實際的制造過程，而且包括為了在1PP前將CP提交給顧客而進行的制造準備1-45PrototypeBuildExpectations

樣件制造期望PBCPsarefollowed.

按照PBCP進行Suppliersreceiveallnecessaryinformationandparticipateaccordingtotheprogram'sscheduleandtiming.

供方收到所有必要的信息并按照項目時間安排定時參與Thetimingforchangeswillbeinlinewiththenextbuildphase.

更改的時間選擇應(yīng)該符合下一個制造階段。Allprototypematerialsmustmeet100percentofthedimensionalspecificationsandfunctionalrequirementsatdeliverytomeettheCPIn-PlantDate.

交付時所有樣件材料必須100%滿足尺寸規(guī)范和功能要求以滿足CP進廠日期。1-46PrototypeBuildExpectations(Continued)

樣件制造期望（續(xù)）QualitylevelsarecheckedagainstthePBCP.

按照PBCP檢查質(zhì)量等級。Dimensionalandfunctionaldataisavailableforreviewbythecustomeroneachpart.

顧客可以獲得每個零件的尺寸和功能數(shù)據(jù)以進行評審。Suppliersprovidecustomerswithanytestingandcheckingrequirementsforprove-outoftheirpartdesign.

供方向顧客提供所有試驗和檢查要求以證明零件設(shè)計是適當?shù)?。An"ActionMatrix"isdevelopedtocaptureandresolveallconcernsfoundduringbuildandanysubsequentlab,plant,and/orroadtesting,andallconcernsarereviewedwiththeprogramteamandappropriatemanagement.

開發(fā)“措施矩陣”以獲得和解決在制造和所有試驗室、工廠和/或道路試驗中并發(fā)的問題，和所有項目小組及適當?shù)墓芾韺釉u審的問題。1-47PrototypeBuildChecklist樣件制制造檢檢查清清單1-48ModuleIntroduction組成部部分介介紹ProcessDesignandDevelopment過程設(shè)設(shè)計和和開發(fā)發(fā)1-49ProcessFlow過程流流程FeedbackAssessment&CorrectiveAction反饋、、評估估和糾糾正措措施Product&ProcessValidation產(chǎn)品與與過程程確認認ProcessDesign&Development過程設(shè)設(shè)計和和開發(fā)發(fā)ProductDesign&Development產(chǎn)品設(shè)設(shè)計和和開發(fā)發(fā)PrototypeBuild樣件制制造Plan&Define計劃與與定義義1-50Elements要素素Facilities,Tools,andGauges1.設(shè)設(shè)施施、工具具和量具具2.ManufacturingProcessFlow2.制制造造過程流流程3.ProcessFMEA3.過過程FMEA4.MeasurementSystemEvaluation4.測測量系統(tǒng)統(tǒng)評價5.Pre-LaunchControlPlan5.試試生產(chǎn)控控制計劃劃6.OperatorProcessInstructions6.操操作工過過程指導導書7.PackagingSpecifications7.包包裝規(guī)范范1-51Facilities,Tools,andGauges(8)設(shè)施、工工具和量量具(8)Thiselementidentifiesthenew,additional,refurbished,andrelocatedfacilitiesandresourcesnecessarytomanufacturethecustomer-specifiedproductatdesignatedquantityandqualitylevels.本要素確確定了以以規(guī)定的的數(shù)量和和質(zhì)量等等級制造造顧客指指定的產(chǎn)產(chǎn)品所需需的新的的、額外外的、更更新的和和重新部部署的設(shè)設(shè)施和資資源。Theelementalsoidentifiesthetoolsandgaugesusedinprocessmachinerytotran

本要素還確定了用于將原材料轉(zhuǎn)換為完成的零件或組裝件的機械加工過程的工具和量具。1-52Expectations期望望Theplanningandexecutionofthiselementmustalignwith:<SI>to<LR>milestonesPQOSDeliverables本要要素素的的計計劃劃和和執(zhí)執(zhí)行行必必須須配配合合里程程碑碑<SI>到<LR>PQOS需交交付付的的事事務(wù)務(wù)Facilitypermits,planningapproval,drawings,andutilitiesmustbeincludedontheManufacturingTimingPlan.Inaddition,fundingapprovalsmustbecompleted.制造造時時間間計計劃劃中中必必須須包包括括設(shè)設(shè)施施許許可可、、計計劃劃批批準準、、圖圖樣樣和和效效用用。。另另外外，，必必須須完完成成資資金金批批準準。。Theprogramteammustapprovestatisticalrequirementsandacceptancecriteriabeforesourcingoftoolsorgaugescanbemade.在可可以以進進行行工工具具和和量量具具的的外外包包之之前前，，項項目目小小組組必必須須批批準準統(tǒng)統(tǒng)計計要要求求和和接接收收準準則則。。1-53Expectations(Continued)期望望（（續(xù)續(xù)））AlltoolsandgaugesmustcomplywithToolingandEquipmentSupplementrequirements.所有有工工具具和和量量具具必必須須符符合合工工裝裝和和設(shè)設(shè)備備補補充充要要求求。。Trialrunsshouldoccuratthemachinebuilder'slocationtoqualifyalltools.應(yīng)該該在在機機械械制制造造者者的的現(xiàn)現(xiàn)場場進進行行試試運運行行，，以以驗驗證證所所有有工工具具合合格格。。Allcorrectiveactionsforfacilities,tools,andgaugesnotmeetingcustomerrequirementsmustbecompletedbeforetheProductionTrialRun.必須在產(chǎn)品試試生產(chǎn)前完成成針對不滿足足顧客要求的的設(shè)施、工具具和量具的所所有糾正措施施。Toolsandgaugesmustbedelivered,setup,andapprovedintheirspecifiedfacilitiesbeforetheProductionTrialRun.產(chǎn)品試生產(chǎn)前前工具和量具具必須以制定定的設(shè)施交付付、安裝和批批準。1-54Facilities,Tools,andGaugingChecklist設(shè)施、工具和和量具檢查清清單1-55ManufacturingProcessFlow(13)制造過程流程程（13）Thiselementisagraphicrepresentationofthecurrentorproposedsequenceofthemanufacturingprocesstoensurethattheprocessdefinition,PFMEA,andControlPlanscanbecreatedandanalyzedintheappropriatesequence.本要素制造過過程的當前的的或建議的次次序的圖解表表示，以確保保以適當?shù)拇未涡蚪⒑头址治鲞^程定義義、PFMEA和控制計劃。。1-56ManufacturingProcessFlowExpectations制造過程流程程期望ManufacturingProcessFlowgeneralexpectationsarethat:制造過程流程程總的期望是是：Across-functionalteamledbyVOEngineeringdevelopsaManufacturingProcessflowcharttoserveasaninputtoPFMEAs.由VO工程領(lǐng)領(lǐng)導的的橫向向職能能小組組開發(fā)發(fā)制造造過程程流程程圖作作為PFMEA的輸入入。TheprocessflowchartsaredevelopedusingPFMEAsandsurrogateprocessestoserveasinputfornewprocessesandtechnologies.使用PFMEA和替代代的過過程開開發(fā)過過程流流程圖圖，作作為新新過程程和技技術(shù)的的輸入入。Thecurrentproductionflowchartsmaybemodifiedtoshowrevisionstotheprocessflow.可以修修改當當前的的生產(chǎn)產(chǎn)流程程圖，，以顯顯示對對過程程流程程的修修改。。1-57ManufacturingProcessFlowChecklist制造過過程流流程檢檢查清清單1-58ProcessFMEA(14)過程FMEA(14)ThePFMEAisasystematicapproachusedbyamanufacturing-responsibleteamtoensurethatpotentialprocess-relatedfailuremodesandtheirassociatedcauseshavebeenconsideredandresolved.PFMEA是制造造職責責小組組使用用的確確保已已經(jīng)考考慮并并解決決了潛潛在的的與過過程相相關(guān)的的失效效模式式及其其相關(guān)關(guān)原因因的系系統(tǒng)化化的方方法。。1-59Expectations期望AllProcessFMEAsarepreparedbyacross-functionalteamledbyManufacturingEngineeringfollowingthestepsdefinedintheFMEAguideline.所有過過程FMEA以制造造工程程為領(lǐng)領(lǐng)導的的橫向向職能能小組組按照照FMEA指南中中定義義的步步驟進進行準準備。。ProcessFMEAsmustbeestablishedanytimethat:當存在在如下下事項項時，，必須須建立立過程程FMEA：：Newprocesses,technologies,products,orproductfeaturesareintroduced.引入新新的過過程、、技術(shù)術(shù)、產(chǎn)產(chǎn)品或或產(chǎn)品品特征征。Qualityrisksareidentifiedthatcannotberesolvedthroughdesignchanges.確定質(zhì)質(zhì)量風風險不不能通通過設(shè)設(shè)計變變更加加以解解決。。Majorqualityconcernshavenotbeenresolvedduringthecurrentproductionmodelyear.在當前前的生生產(chǎn)模模型年年中，，沒有有解決決重大大的涉涉及質(zhì)質(zhì)量的的問題題。1-60Expectations(Continued)期望（續(xù)續(xù)）Listof"recommendedactions"andlessonslearnedisincorporatedintheprocess(continuousimprovement).將列出的的“建議議措施””和學到到的經(jīng)驗驗和并在在過程（（持續(xù)改改進）中中。Poke-a-Yokehasbeenusedinaddressingcorrectiveactions.制定糾正正措施中中使用防防錯方法法（Poke-a-Yoke）。。1-61ProcessFMEAChecklist過程FMEA檢查清單單ProcessFMEA1-62MeasurementSystemEvaluation(15)測量系統(tǒng)統(tǒng)評價（（15））Thiselementassessesthevariationofthemeasurementsystem,anddetermineswhetheritisacceptableformonitoringtheproductionprocess.本要素評評估測量量系統(tǒng)的的變差，，確定是是否可以以接受測測量系統(tǒng)統(tǒng)監(jiān)控生生產(chǎn)過程程。1-63Expectations期望Correlationstandardsarereachedandagreedtowiththecustomerforduplicategaugesortestequipment.已達到相相同的測測量或試試驗設(shè)備備的相關(guān)關(guān)標準和和顧客的的批準。。Gaugeinstructionsandvisualaidstoensureappropriateuseofgaugeandtestequipmentinproduction.測量指導導書和目目視輔具具確保在在生產(chǎn)中中適當?shù)牡氖褂脺y測量和試試驗設(shè)備備。Allmeasurementsystems(gaugesandtestequipment)mustbemodifiedtoreflectthelatestengineeringpartlevelbeforetheProductionTrialRun.在產(chǎn)品試試生產(chǎn)前前必須修修改所有有測量系系統(tǒng)（測測量和試試驗設(shè)備備）以反反映最新新工程零零件等級級。1-64Expectations(Continued)期望（續(xù)））Theuser/customermustbegiventheopportunitytoreviewandconcurwiththegaugesandtestequipmentstudyresultsbeforetheProductionTrialRun.產(chǎn)品試生產(chǎn)產(chǎn)前使用者者/顧客,必須有機機會評審和和批準測量量和試驗設(shè)設(shè)備研究結(jié)結(jié)果。TheMeasurementSystemEvaluationmustberepeatedandapprovedfollowingallgaugeandtestequipmentmodifications.所有測量和和試驗設(shè)備備更改后,必須重新新進行測量量系統(tǒng)評價價并獲得批批準。TheProductionControlPlanmustalignwiththeMeasurementSystemsDevelopmentplan.生產(chǎn)控制計計劃必須配配合測量系系統(tǒng)開發(fā)計計劃。GaugeRepeatabilityandReproducibilitystudiesmustbeconductedonallmeasurementsystems.所有測量系系統(tǒng)必須進進行量具重重復性和再再現(xiàn)性研究究。1-65MeasurementSystemEvaluationChecklist測量系統(tǒng)評評價檢查清清單1-66Pre-LaunchControlPlan(16)試生產(chǎn)控制制計劃（16）Thisisadescriptionofthedimensionalmeasurementsandmaterial/functionalin-processtestsorchecksthatoccurafterprototypebuilds,butbeforefullproduction對發(fā)生在樣樣件制造后后，全面生生產(chǎn)前的尺尺寸測量、、過程中材材料/功能能試驗或檢檢查的描述述。1-67Expectations期望Legitimate/appropriateinspectionsamplesizes,frequencies,controlmethod,etc.inclusivetopre-launchphaseofproductionareincluded.在生產(chǎn)的試試生產(chǎn)階段段包含合理理/適當?shù)牡臋z驗樣本本容量、頻頻率、控制制方法等。。Allproduct&processcharacteristicsfor

pre-launchcontrolplansareidentifiedandreviewed.確定和評審審試生產(chǎn)控控制計劃的的所有產(chǎn)品品和過程特特性。ResultsfromthePBCPandDFMEAprovidetheoutlineforthePre-LaunchControlPlan.PBCP和DFMEA的結(jié)果提供供了試生產(chǎn)產(chǎn)控制計劃劃的概要。。TheProductionControlPlanforthecurrentproductionmodelisusedtoassistinthedevelopmentofthePre-LaunchControlPlanifAPQPElements8and13havenotbeeninitiated.如果APQP要素8和和13還未啟啟動，使用用當前生產(chǎn)產(chǎn)模式的生生產(chǎn)控制計計劃協(xié)助開開發(fā)試生產(chǎn)產(chǎn)控制計劃劃。1-68Pre-LaunchControlPlanChecklist試生產(chǎn)控制制計劃檢查查清單1-69OperatorProcessInstructions(17)操作工過程程指導書（（17）Thiselementdescribesthedetailsofthecontrolsandactionsthatoperatingpersonnelmustperformtoproducequalityproducts.本要素描述述操作人員員為生產(chǎn)質(zhì)質(zhì)量合格的的產(chǎn)品所必必須執(zhí)行的的控制和措措施的詳細細情況。Theseinstructionsaredividedintotwomajorcomponents:這些指導書書分為兩個個主要部分分：Descriptionoftheprocess過程描述Operatorinstructions操作供指導導書1-70Expectations期望AcompletedOperatorProcessInstructionspackage.完成的整套套操作工過過程指導書書。Instructionsdevelopedtobeusedduringaproductiontrialruntoensuretheprocessperformsasintended.在產(chǎn)品試生生產(chǎn)中使用用開發(fā)的指指導書以確確保過程按按預期執(zhí)行行。OperatorProcessInstructionsdescribeallprocessstepsnecessarytoproduceaqualityproduct.Thetraininginstructionsmustinclude:操作工過程程指導書描描述了生產(chǎn)產(chǎn)質(zhì)量合格格的產(chǎn)品所所需的所有有過程步驟驟。培訓指指導書必須須包括：Detailedinstructions詳細的指導導書Visualaids目視輔具Anyotherqualitymaterialsnecessarytosupporttheproductionoperator支持生產(chǎn)操操作工所需需的任何質(zhì)質(zhì)量材料1-71OperatorProcessInstructionsChecklist操作工過程程指導書檢檢查清單1-72PackagingSpecifications(18)包裝規(guī)范（（18）Thiselementdescribesthedesignanddevelopmentoftheend-itemshipmentpackaging,includinginteriorpartitions.本要素描述述產(chǎn)品最后后出貨包裝裝的設(shè)計與與開發(fā)，包包括包裝內(nèi)內(nèi)部的分隔隔配置。1-73Expectations期望Pastissuesonsimilarorsurrogatepackagingarediscussedandresolvedbytheteam.小組討論和和解決相似似或替代的的包裝中過過去發(fā)生的的問題。Correctiveactionsexistforanypackagingissuesidentifiedthataffectproductperformanceandcharacteristics.確定對于任何何影響產(chǎn)品性性能和特性的的包裝問題的的現(xiàn)存糾正措措施。Supplierandthereceivingplantagreeuponpackagingrequirements.供方和接收工工廠就包裝要要求達成一致致。Packagingevaluationmusttestthepackagingundertheexpectedconditionsoftransportandmaterialhandling.包裝評價必須須在運輸和材材料處理期望望的條件下測測試包裝Packagingdesignmustensurethattheproductperformanceandcharacteristicswillremainunchangedduringpacking,shipping,andunpacking.包裝設(shè)計必須須確保在包裝裝、運輸和打打開包裝過程程中，產(chǎn)品性性能和特性保保持不變。1-74PackagingSpecificationsChecklist包裝規(guī)范檢查查清單1-75ModuleIntroduction組成部分介紹紹ProductandProcessValidation產(chǎn)品和過程確確認1-76ProcessFlow過程流程FeedbackAssessment&CorrectiveAction反饋、評估和和糾正措施Product&ProcessValidation產(chǎn)品與過程確確認ProcessDesign&Development過程設(shè)計和開開發(fā)ProductDesign&Development產(chǎn)品設(shè)計和開開發(fā)PrototypeBuild樣件制造Plan&Define計劃與定義1-77Elements要素ProductionTrialRun產(chǎn)品試生產(chǎn)2.ProductionControlPlan生產(chǎn)控制計劃劃3.PreliminaryProcessCapability初始過程能力力4.ProductionValidationTesting生產(chǎn)確認試驗驗5.PartSubmissionWarrant零件提交保證證書1-78ProductionTrialRun(19)產(chǎn)品試生產(chǎn)（（19）TheProductionTrialRunisavalidationoftheeffectivenessofthemanufacturingandassemblyprocess,usingproductiontooling,equipment,environment(includingproductionoperators),facilities,andcycletimes.產(chǎn)品試生產(chǎn)是是對制造和裝裝配過程、使使用的生產(chǎn)工工具、設(shè)備、、環(huán)境（包括括生產(chǎn)操作工工）、設(shè)施和和生產(chǎn)周期時時間的有效性性的確認。1-79Expectations期望Productionfacility,tooling,equipment,personnel,packaging,operators,PSW-1parts,andPre-LaunchControlPlansareusedontrialrun.在試生產(chǎn)中使使用生產(chǎn)設(shè)施施、工具、設(shè)設(shè)備、人員、、包裝、操作作工、PSW-1零件和試生產(chǎn)產(chǎn)控制計劃。。ConcernsfromthetrialrunthatcouldpreventRun-at-Rateandcapacitybydaterequiredarelisted.列出在生產(chǎn)試試運行中可能能影響到“節(jié)節(jié)拍生產(chǎn)”與與“產(chǎn)能”的的關(guān)注點。Correctivedesignandprocessactionsareestablished.建立設(shè)計和過過程糾正措施施。ThePre-LaunchControlPlanisfollowedduringthe1PPProductionTrialRun.1PP產(chǎn)品試生產(chǎn)中中按照試生產(chǎn)產(chǎn)控制計劃進進行。TheProductionTrialRunisusedtoconfirmoraddalignmentbetweenproductandprocesscharacteristics.產(chǎn)品試生產(chǎn)用用來在產(chǎn)品和和過程特性之之間進行確認認或加強調(diào)整整。OperatorProcessInstructionsarefollowedduringtheProductionTrialRun.在產(chǎn)品試生產(chǎn)產(chǎn)中按照操作作工過程指導導書執(zhí)行。1-80ElementChecklist要素檢查清單單1-81ProductionControlPlan(20)生產(chǎn)控制計劃劃（20）TheProductionControlPlanisawrittenplanofthesystemsforcontrollingpartsandprocessesduringfullproduction.生產(chǎn)控制計劃劃是在全面生生產(chǎn)中控制零零件和過程的的系統(tǒng)的書面面計劃。ThisdocumentisbasedonthePre-LaunchControlPlanandisalivingdocumentthatmustbeupdatedtoreflecttheadditionsanddeletionsofcontrols,basedonexperiencegainedintheprocessofproducingparts.本文件基于試試生產(chǎn)控制計計劃，是一份份動態(tài)文件，，必須基于從從零件生產(chǎn)過過程中獲得經(jīng)經(jīng)驗，加以更更新以反映對對控制的增加加和刪減。1-82Expectations期望ReactionPlansspecifycorrectiveandcontainmentactionsnecessarytoavoidoperatingout-of-controlorproducingnonconformingproducts.反應(yīng)計劃明確確規(guī)定糾正和和限制措施，，以避免操作作失去控制或或生產(chǎn)不合格格產(chǎn)品。TheProductionControlPlanisdevelopedbyacross-functionalteamledbyManufacturingEngineering.由以制造工程程為領(lǐng)導的橫橫向職能小組組開發(fā)生產(chǎn)控控制計劃。TheProductionControlPlanfollowsthemethodologydocumentedintheAIAG/APQPandControlPlanReferencemanual.生產(chǎn)控制計劃劃遵循AIAG/APQP和控制計劃參參考手冊中提提供的方法。。TheoutcomesofthefinalPBCPprovidethebasisforthePre-LaunchControlPlanthatinturnbecomesthesourcefortheProductionControlPlan.最終PBCP的輸出給試生生產(chǎn)控制計劃劃提供了基礎(chǔ)礎(chǔ)，然后順次次成為生產(chǎn)控控制計劃的資資源。1-83ElementChecklist要素檢查清單單1-84PreliminaryProcessCapability(21)初始過程能力力(21)ThePreliminaryProcessCapabilityisastatisticalstudyandassessmentoftheabilitytoproduceproductwithinspecifications.初始過程能力力是對按照規(guī)規(guī)范生產(chǎn)產(chǎn)品品的能力的統(tǒng)統(tǒng)計研究和評評估。1-85Expectations期望Resultsareanalyzedtoverifystatisticalstabilityaswellascapability.分析結(jié)結(jié)果以以驗證證統(tǒng)計計穩(wěn)定定性和和能力力。Thestatisticalandanalyticaltechniquesusedtodeterminecapabilitymustbeacceptabletothecustomer.顧客必必須接接受用用來確確定能能力的的統(tǒng)計計和分分析工工具。。PreliminaryProcessCapabilitystudiesmustbeperformedinawaythatalignswiththedevelopmentofthePre-LaunchControlPlan.初始過過程能能力研研究必必須以以配合合試生生產(chǎn)控控制計計劃的的開發(fā)發(fā)的方方式進進行。。PreliminaryProcessCapabilitystudiesmustbecompleted:初始過過程能能力研研究必必須完完成：：ThecustomermusthavetheopportunitytoreviewthestudiesbeforeProductionPartApproval.在生產(chǎn)產(chǎn)件批批準前前，顧顧客必必須有有機會會對研研究進進行評評審。。1-86ElementChecklist要素檢檢查清清單1-87ProductionValidationTesting(22)生產(chǎn)確確認試試驗（（22）Engineeringtestsvalidatethattheproductsmadefromtheproductiontoolsandprocessesmeetengineeringspecifications工程試試驗確確認生生產(chǎn)工工具和和過程程制造造的產(chǎn)產(chǎn)品滿滿足工工程規(guī)規(guī)范。。InternalandexternalsupplierstoFordMotorCompanymustcompleteProductionValidationTestingasarequirementofaPSWfor1PP作為1PP的PSW要求，，福特特汽車車公司司的內(nèi)內(nèi)、外外部供供方必必須完完成生生產(chǎn)確確認試試驗。。1-88Expectations期望APVTestPlan,includingprogressachieved,isestablished.建立PV試驗計計劃，，包括括取得得的改改進。。ConcernsidentifiedduringPVTestingareassigned,resolutionsareimplemented,andsolutionsaretrackedthroughclosureoftheconcern.指出在在PV試驗階階段識識別的的關(guān)注注事項項，解解決方方案被被實施施，而而且跟跟蹤解解決方方案，，徹底底解決決了關(guān)關(guān)注事事項。。Allparts,end-itemsorcomponents,subsystems,andsystemsforPVTestingmustbecompletedbeforetheFEUBuildaccordingtotheengineeringspecificationsinthePre-LaunchControlPlan.必須在根根據(jù)工程程規(guī)范建建立PEU前，在試試生產(chǎn)控控制計劃劃中完成成所有零零件，產(chǎn)產(chǎn)品最終終階段基基組成部部分，子子系統(tǒng)和和系統(tǒng)的的PV試驗。Allcustomer-specifieddimensional,material,functional,andreliabilitytestsmustbecompletedbeforeProductionPartApproval.生產(chǎn)件批批準前必必須完成成所有顧顧客規(guī)定定的尺寸寸、材料料、功能能和可靠靠性試驗驗。1-89ElementChecklist要素檢查查清單1-90PartSubmissionWarrant(23)零件提交交保證書書（23）ThePSWensuresthatengineeringdesignrequirementsaremetbythesupplier,andthattheprocessusediscapableofproducingpartsthatmeettheserequirements.PSW確保供方方滿足工工程設(shè)計計要求，，使用的的過程有有能力生生產(chǎn)滿足足這些要要求的零零件。ThePSWisthefinalsign-offverifyingthattheProductionPar