某企業(yè)供方調(diào)查和審核表分析報告

1、XXX SUPPLIER SURVEY AND AUDIT FORMXXX供方調(diào)查和審核表DATE日期：SUPPLIER'SSURVEY供方調(diào)查SUPPLIER'SNAME:供方名稱：ADDRESS:地址：PHONENO:電話：FAXNO:傳真：PRODUCTSUPPLIED供應(yīng)的產(chǎn)品REASONFORTHESURVEY/AUDIT調(diào)查/審核原因INITIALAUDIT(NEWSUPPLIER)初步審核(新分承包)現(xiàn)場審核REGULARAUDIT定期審核PERFORMANCENOTSATISFACTORY工作不滿意之外SELFSURVEY供方自查OTHERS(SPECIFY)其

2、他(特定)AUDIT/SELFSURVEYPERFORMEDBY:審核/自查執(zhí)行人REPRESENTATIVES/REVIEW代表/審核XXXSUPPLIERXXX供方XXXSUPPLIERSURVEYANDAUDITFORMXXX供方調(diào)查和審核表ASSESSMENTActualRatingAREA評估內(nèi)容PointsPoints1 .組織機構(gòu)2 .采購控制3 .進貨材料4 .不合格品控制（過程中和最后出貨）5 .生產(chǎn)線控制6 .SPC7 .在線檢驗8 .校驗9 .設(shè)備維護10 .文件和圖紙控制11 .最終廣品檢驗12 .包裝和發(fā)貨13 .培訓(xùn)和教育14 .清潔、搬運、儲存TOTALOVERA

3、LLRATING%總得分比率FINALRATINGSATISFACTORY (75%-90%)滿息POOR (BELOW 60%)不合格(低于 60 %)說明優(yōu)異的滿息需改進重大缺陷無系統(tǒng)|OUTSTANDING(ABOVE90%)優(yōu)異NEEDIMPROVEMENT(60%-74.9%)需改進RATINGSCALEPOINTINTERPRETATION4-OUTSTANDING3-SATISFACTORY2-NEEDIMPROVEMENT1-SIGNIFICANTDEFICIENCY0-NOSYSTEMXXXSUPPLIERSURVEYANDAUDITFORMXXX供方調(diào)查和審核表REQUES

4、TFORCORRECTIVEACTION糾正措施申請單SupplierresponseDUEDATE:2003.11.30（將回復(fù)傳回 XXX 的日期）Title:職位供方回復(fù)到期日：Supplierresponseby:供方回復(fù)人：AuditFindings審核發(fā)現(xiàn)SupplierActionPlan供方糾正措施計劃CompleteDate預(yù)定完成日期需改進事項1模治具的管理沒有系統(tǒng)化（如：標(biāo)識管理、定期校驗、建立履歷檔案等）2張力等在制程中有變化的過程參數(shù)，沒有建立監(jiān)控的方式。3用于指導(dǎo)過程工藝指導(dǎo)的文件不在現(xiàn)場不宜為使用人員獲得。4原料供方質(zhì)量重大異常問題的糾正措施的及時性、有效性無系統(tǒng)

5、的跟催。建議改進事項1對料片寬度在制程中的穩(wěn)定性，建議采用SPC的方法（如：X-R圖）進行控制。2對生產(chǎn)現(xiàn)場的一線員工（如：操作員、調(diào)試技術(shù)人員）進行常規(guī)的培訓(xùn)，以提升其綜合素質(zhì)。CORRECTIVEACTIONVERIFICATION糾正措施效果確認(rèn)（由XXX稽核員填寫）XXX SUPPLIER SURVEY AND AUDIT FORMXXX供應(yīng)商調(diào)查和審核表EVALUATIONRESULT評估結(jié)果GENERALCOMMENTS:概述：XXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/AAQUALITYORGANIZATION組織機構(gòu)1.TheQAo

6、rganization'sresponsibilitiesandactivitiesareclearlydefinedinwritingandhaveclearauthoritytowithholditemsthathavenotmetacceptablequalitystandards.是否將QA部門的職責(zé)和權(quán)力書面定義，對不符合質(zhì)量要求的項目是否有中止生產(chǎn)的權(quán)力2.ThereisQAmanualandasystemforcontinualupdateandmaintenance.是否有持續(xù)更改的質(zhì)量手冊或系統(tǒng)3.TheQAorganizationoperXXXadefectprev

7、entionprogramandhadinvestedresourcesincontinuouslyimprovingqualityperformanceQA部門是否運行預(yù)防系統(tǒng)以持續(xù)改進質(zhì)量狀況4.TheQAorganizationpreparesandissuesperiodicreportsandmaintainsrecordsrelativetoprocesscontrolyields,topqualityproblemsandcustomercomplaintsstatus,PPMperformanceandothersQA部門是否發(fā)出周期性質(zhì)量報告，包括合格率，質(zhì)量問題，客戶投訴，

8、缺陷分析等。5.Majorchange,includingmaterialandprocesschange,getcustomerapprovalbeforeimplementation.重大更改，包括材料和工藝，在執(zhí)行前是否通知客戶，取得批準(zhǔn)。6.Thereisawelldefinedsystemforreplyingcustomercomplaint,andhavetheabilitytocommunicatenecessaryinformationanddatainthecustomer-prescribedformat.是否有良好系統(tǒng)處理客戶投訴，并以客戶規(guī)定的格式進行溝通。7.The

9、QAorganizationmaintainsasystemfortheuseandcontrolofinspectionstamps.QA部門是否控制檢驗印章。8.ThereisplanineffecttobecomeregisteredinISO.Ifyesindicatetimetable:是否有計劃通過ISO,請附上時間表：Totalscore（得分）outof（總分）COMMENTS:評注：XXX SUPPLIER SURVEY AND AUDIT FORMXXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/ABPROCUREMENTCONTRO

10、L采購控制9.Thereisdocumentedprocessforsuppliersurveyandevaluation,andacertificationprocess是否有書面程序用于供應(yīng)商評估和認(rèn)定10.Listofactivesuppliersthathadbeencertifiedisavailableforreference.是否有合格供應(yīng)商名單11.Recordsareavailabletosubstantiateanadequatesupplierratingsystem.是否有供應(yīng)商評分系統(tǒng)12.Linerejectofpurchasedcomponentsaresecre

11、ted,analyzedandreturnedtosupplierforpropercorrectiveactions.生產(chǎn)線拒用的材料是否隔離、分析、退回供應(yīng)商13.SupplierhasaMaterialReviewBoardtoactonallincomingrejectedmaterials.是否有MRB用于全部拒收材料14.Thereisacorrectiveactionsysteminplacetocorrectproblemswithsuppliers.是否要求供應(yīng)商對不合格材料出整改報告Totalscore（得分）outof（總分）COMMENTS:評注：XXX供應(yīng)商調(diào)查和審核

12、表Ref:OSPR02Serial:01Question（問題）RatingScore（評分）01234N/ACINCOMINGMATERIAL進貨材料15.Supplierhasalegitimateandformalizedreceivinginspectionthatchecksincomingshipmentstopurchaseorderrequirements,referencequalityspecifications,andapplicabledrawings.是否有進貨檢驗部門的檢查進貨材料符合定單要求、質(zhì)量要求、相關(guān)圖紙要求16.Receivinginspectionhis

13、toryrecordsindicatelotsize,samplesize,lotID,andresults.進貨檢驗記錄是否包括LOTID、SIZE、樣本數(shù)和檢驗結(jié)果17.Inspectedmaterialisadequatelyidentifiedastoacceptanceorrejection.進貨檢驗后的材料是否有明顯的標(biāo)識（接收、拒收）18.Controlsareadequatetoprevententryofuninspectedstockand/orrejectedmaterialintostock.是否有足夠的控制防止檢驗的材料和拒收材料進入材料倉庫19.Receivingi

14、nspectionpersonnelhavequalityassurancecontrolledinstructiondefiningcharacteristics,equipmentandmethodsusedduringinspectionprocedures.進貨檢驗是否有書面程序規(guī)定檢驗項目、設(shè)備、方法Totalscore（得分）outof（總分）COMMENTS:評注：XXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/ADNON-CONFORMINGMATERIAL,CONTROL（IN-PROCESSANDFINAL）不合格品控制（過程中和最

15、后出貨）20.Thereisadequatecontroltoensurethatnon-conformingfinishedproductsarere-inspectedandre-testedafterreworkorrepair.返工產(chǎn)品是否經(jīng)過重新檢驗21.Supplierhaswrittenproceduresthatstatethedispositioningofdefectivematerialsandtherequitedfollow-upthatincludescorrectiveactionplanstoimprovetheprocess.不合格品是否有書面的處理程序，包括

16、整改報告22.Non-conformingmaterialsareproperlyidentifiedandsegregatedfromgoodMaterial.不合格品是否于合格品隔離23.ThereisaMaterialReviewBoardthatroutinelymeetstomakedispositiononNon-conformingmaterial.MRB是否用于不合格品處置24.Managementreviewsrecurringqualityproblems.最高管理層是否評審反復(fù)出現(xiàn)的質(zhì)量問題Totalscore（得分）outof（總分）COMMENTS:評注：XXX供方調(diào)

17、查和審核表Question（問題）RatingScore（評分）01234N/AEIN_PROCESSCONTROL生產(chǎn)線控制25.Manufacturingpersonnelhaveavailableateachoperation.Uptodateinstructionsthataredatedandidentifiesthecharacteristicstobemonitoredbysamplesize,frequency,andmethod.生產(chǎn)線生產(chǎn)人員配備是否足夠、是否有操作指導(dǎo)書，包括監(jiān)控內(nèi)容、樣本數(shù)、方法等。26.Thesystemhastags,stamps,traveler,

18、etc.,tocontrolandindicatetheinspectionorprocessstatusduringin-processfabrication.生產(chǎn)線是否使用流程卡等標(biāo)識檢驗狀態(tài)和工序狀態(tài)。27.In-processcontroldataisrecordedandmaintainedtoquantifyrMMSforcriticalprocesses.生產(chǎn)線控制的數(shù)據(jù)是否加以記錄，使關(guān)鍵工序的缺陷可以量化。28.Suppliertracksreworksandscrap,identifiescausalfactorsandhadinplacecorrectiveactionp

19、rocedurestocontinuallymonitorprogress.對于返工、報廢產(chǎn)品是否記錄返工率，并分析、進行糾正措施以便于持續(xù)監(jiān)控。Totalscore（得分）outof（總分）COMMENTS:評注：XXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/AFSPC29.Topmanagementsupports,understandsandhasattendedSPCtrainingsessions.ListthetypeofSPCtrainingcoursesattended.最高管理層是否理解、支持SPC培訓(xùn)項目，列出SPC受訓(xùn)者清單。3

20、0.DoanyemployeeattendSPCcourse.是否有員工參加SPC培訓(xùn)的記錄。31.SupplieridentifiesandtrackshiscriticalprocesscharacteristicswiththeuseoftraditionalSPC.Andaboutsc.關(guān)鍵工序是否有SPC控制，并且針對SCo32.SPCchartsanddatareflectactionforoutofcontrolconditionsandareperiodicallyreviewed.SPC數(shù)據(jù)是否定期評審。33.Supplierusedstatisticalapproachme

21、thodstoresolveidentifiedprocesses,whichhavehighrejectrate.是否使用統(tǒng)計方法解決高不合格率的問題。Totalscore（得分）outof（總分）COMMENTS:評注：XXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/AGIN-PROCESSINSPECTION在線檢驗34.Isthereanyinspectionconductedinprocess.是否有過程中檢驗。35.Isthereanyexperimentconductedbeforeprocessparameterchange.在工藝參數(shù)

22、更改前是否作試驗。Totalscore（得分）outof（總分）COMMENTS:評注：XXXSUPPLIERSURVEYANDAUDITFORMXXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/AHCALIBRATION校驗36.Iscalibrationsystemforgageandtestequipmentsetup.是否建立校驗系統(tǒng)。Totalscore（得分）outof（總分）COMMENTS:評注：XXX SUPPLIER SURVEY AND AUDIT FORMXXX供方調(diào)查和審核表Question（問題）RatingScore（評分）

23、01234N/AIEQUIPMENTMAINTENANCE設(shè)備維護37.Thereisanydepartmentresponsibleforequipmentmaintenance.IsroutinePMscheduledandperformed.是否有某一部門負(fù)責(zé)設(shè)備維護，是否進行常規(guī)PMo38.Thereisaprocedureinplacetoproperlymaintainalltoolingandtheupdateofrelatedengineeringdrawings.是否有模具維護的程序，并保證相關(guān)圖紙得到更新。Totalscore（得分）outof（總分）COMMENTS:評注

24、：XXXSUPPLIERSURVEYANDAUDITFORMXXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/AJCONTROLOFDRAWINGANDDOCUMENT文件和圖紙控制39.Adequatecontrolsareineffecttoassureapplicableengineeringdrawings,changenoticesandspecificationareinusebyoperationpersonnel.對于圖紙，文件是否有足夠的控制以保證操作人員使用正確的文件。40.Thesystempreventstheuseofobsol

25、etespecificationordrawing.系統(tǒng)是否保證防止誤用過期規(guī)范或圖紙。41.Customerprovidedspecifications/drawingsarewellcontrolledandreviewedwithrecordavailable.客戶提供的規(guī)范、圖紙是否控制良好，并及時評審，保存評審記錄。Totalscore（得分）outof（總分）COMMENTS:評注：XXXSUPPLIERSURVEYANDAUDITFORMXXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/AKFINALPRODUCTINSPECTION最終產(chǎn)

26、品檢驗42.Thecorrectdrawingsandoperatinginstructionsareavailableintestandinspectionarea.測試和檢驗區(qū)域有正確的操作規(guī)范和圖紙。43.Finalauditsconductedafterpartshadbeenpackagedandarereadyforshipping.出貨前是否保證每批產(chǎn)品都經(jīng)過檢驗。44.Recordofauditsandshipmentsarekept.Retentiontimeis是否保存檢驗記錄，保存時間為：Totalscore（得分）outof（總分）COMMENTS:評注：XXXSUPPLIERSURVEYANDAUDITFORMXXX供方調(diào)查和審核表Question（問題）RatingScore（評分）01234N/AIPACKINGANDSHIPPING包裝和發(fā)貨45.Thereisaproperplaceforproductswaitingforshipping.Theplaceisclean,wellarrangedwithapplicableidentification.是否有合適的場地