通用汽車全球制造系統(tǒng)PPT課件

.,通用汽車全球制造系統(tǒng)GM-GMS(GeneralMotorsGlobalManufacturingSystem)上海通用汽車培訓(xùn)師施增虎PresentedbyTony,MasterTrainer,ShanghaiGeneralMotors2003.09.12,.,StandardizedWorkandGM-GMS標(biāo)準(zhǔn)化工作和GM-GMS,Standardization標(biāo)準(zhǔn)化,ShortLeadTime縮短制造周期,ContinuousImprovement不斷改進(jìn),Built-In-Quality造入質(zhì)量,PeopleInvolvement人員參與,GMGMS,.,5Goals5目標(biāo)(BPD),CustomerEnthusiasm客戶熱忱,Standardization標(biāo)準(zhǔn)化,Built-In-Quality制造質(zhì)量,ShortLeadTime縮短制造周期,ContinuousImprovement不斷改進(jìn),PeopleInvolvement員工參與,5Principles5項(xiàng)原則(GMS),Safety安全,Quality質(zhì)量,Cost成本,Responsiveness響應(yīng),OrganizationDevelopment組織發(fā)展,SGM經(jīng)營理念SGMPhilosophy,SOS標(biāo)準(zhǔn)化操作單JIT崗位指導(dǎo)培訓(xùn)5S(WPO)工作場地有序安排VisualControl目視控制,ISO-9000SPC統(tǒng)計(jì)過程控制MSA測量系統(tǒng)分析PPAP生產(chǎn)件認(rèn)可程序APQP產(chǎn)品質(zhì)量先期策劃KCDS關(guān)鍵特征指示系統(tǒng)PFMEA過程失效模式分析DFMEA設(shè)計(jì)失效模式分析QSA質(zhì)量系統(tǒng)評估DOE實(shí)驗(yàn)設(shè)計(jì),PDCAPPS實(shí)際問題解決CIP不斷改進(jìn),OnepageReportEffectivemeetingPresentationSkillRoleofLeaderSafety&healthTeambuilding/PowerLeadershipGetorganizedManagingStress&Change,MaterialPullSystem物料拉動(dòng)系統(tǒng)LeadTimeReduction縮短制造周期,.,精益生產(chǎn)的歷史,1955-豐田制造系統(tǒng)(ToyotaProductionSystem)1979-質(zhì)量網(wǎng)絡(luò)(GMQualityNetwork)1983-(新聯(lián))同步生產(chǎn)系統(tǒng)NUMMI(NewUnitedMotorsManufacturingInc.,NaoSynchronousMFGSystem)1990-EISENACH精益生產(chǎn)系統(tǒng)(EisenachProductionSystem-TommyLasiroa)1995-(德爾福)制造系統(tǒng)(DelphiManufacturingSystem)1996-通用汽車全球制造系統(tǒng)GM-GMS(GeneralMotorsGlobalManufacturingSystem)1998-競爭制造系統(tǒng)(GMCompetitiveMFGSystem),.,Standardization標(biāo)準(zhǔn)化,Standardization標(biāo)準(zhǔn)化,ShortLeadTime縮短制造周期,ContinuousImprovement不斷改進(jìn),Built-In-Quality造入質(zhì)量,PeopleInvolvement人員參與,GM-GMS,.,Standardization標(biāo)準(zhǔn)化,WithoutStandardization沒有標(biāo)準(zhǔn)化,WithStandardization有了標(biāo)準(zhǔn)化,.,StandardizedWork標(biāo)準(zhǔn)化工作,StandardizedWorkis:標(biāo)準(zhǔn)化工作是：thedocumented,currentbestmethodtosafelyandefficientlyperformworkthatmeetsthenecessarylevelofquality.成文的、目前最好的、安全及有效完成工作的方法，以達(dá)到必要的質(zhì)量水準(zhǔn)。,.,Built-In-Quality造入質(zhì)量,Standardization標(biāo)準(zhǔn)化,ShortLeadTime縮短制造周期,ContinuousImprovement不斷改進(jìn),Built-In-Quality造入質(zhì)量,PeopleInvolvement人員參與,GM-GMS,.,Built-In-Quality造入質(zhì)量,StandardizedWorksupportsBuilt-In-Quality標(biāo)準(zhǔn)化工作支持造入質(zhì)量Documentsbestoperationsequence記錄最佳操作順序Documentsqualitychecksandkeyqualityoperations記錄質(zhì)量檢查及關(guān)鍵質(zhì)量操作Supportsteammemberqualitythrougheliminationofvariation通過消除偏差來支持組員質(zhì)量Supportsproblemsolving支持解決問題,.,ShortLeadTime縮短制造周期,Standardization標(biāo)準(zhǔn)化,ShortLeadTime縮短制造周期,ContinuousImprovement不斷改進(jìn),Built-In-Quality造入質(zhì)量,PeopleInvolvement人員參與,GM-GMS,.,ShortLeadTime縮短制造周期,StandardizedWorkcontributestoShortLeadTime標(biāo)準(zhǔn)化工作有助于縮短制造周期Documentationofbestworksequenceandprocesses記錄最佳工序和工藝DocumentationoftherequiredIn-ProcessStock記錄所需在途存貨CIPtoreducetimeofoperationsthroughtheeliminationofwaste.通過消除浪費(fèi)，實(shí)施CIP以減少操作時(shí)間,.,PeopleInvolvement人員參與,Standardization標(biāo)準(zhǔn)化,ShortLeadTime縮短制造周期,ContinuousImprovement不斷改進(jìn),Built-In-Quality造入質(zhì)量,PeopleInvolvement人員參與,GM-GMS,.,PeopleInvolvement人員參與,StandardizedWorkcontributestoPeopleInvolvement標(biāo)準(zhǔn)化工作有助于人員參與Documentationofthesafestmostergonomicworksequence記錄最安全最符合人機(jī)工程學(xué)的工序Supportsteammembertrainingandflexibility支持組員的培訓(xùn)及崗位柔性TeamMembersandTeamLeadersdevelopandmaintainStandardizedWork組員與班組長共同制定和維護(hù)標(biāo)準(zhǔn)化工作,.,ContinuousImprovement不斷改進(jìn),Standardization標(biāo)準(zhǔn)化,ShortLeadTime縮短制造周期,ContinuousImprovement不斷改進(jìn),Built-In-Quality造入質(zhì)量,PeopleInvolvement人員參與,GM-GMS,.,ContinuousImprovement不斷改進(jìn),Whatisabsolutelynecessarybeforecontinuousimprovementcanoccur?什么是不斷改進(jìn)的前提？,StabilitythroughStandardization!通過標(biāo)準(zhǔn)化達(dá)到穩(wěn)定！,.,ContinuousImprovement不斷改進(jìn),StandardizationbeforeContinuousImprovement!在不斷改進(jìn)前的標(biāo)準(zhǔn)化,Standardization標(biāo)準(zhǔn)化,Improvement改進(jìn),Standardization標(biāo)準(zhǔn)化,Standardization標(biāo)準(zhǔn)化,Standardization標(biāo)準(zhǔn)化,Improvement改進(jìn),Improvement改進(jìn),.,Standardization&Continuous