進料抽樣檢驗標準---五金材料類.docx

上海百廷通信科技股份有限公司機密等級:機密BT Controlled DocumentConfidential Level: ConfidentialDocument Title(文件名稱) :Sampling Standard for Incoming Inspection of Metal Part (進料抽樣檢驗標準/五金材料類)Document Number(文件編號):BT-QR-008 -A1Revision(文件版本):A0Revise Date:27/07/2011Prepared by(撰寫者):韓新梅Create by which Unit(制定單位) :QA目錄Contents1. 目的：Purpose2. 范圍：Scope3. 權(quán)責：Responsibilty4. 作業(yè)規(guī)定要點：Detail operating procedure1.目的:Purpose訂定進料檢驗項目及抽樣標準，以做為進料檢驗之標準。To set up incoming material inspection items and sampling standard, to assure the incoming inspection.2.范圍Scope：所有一般進料之五金類材料，包括所有螺絲、螺帽、沖壓、壓鑄及其電鍍、皮膜、表面涂裝、組立、Lead Frame 及開模之金屬件等之五金件。All of the incoming metal part include Screw, Nut, all stamping, die-casting and electroplate wiper and assembly etc.3.權(quán)責Responsibilty：IQC須依進料抽樣檢驗標準作時料檢驗，QA可適品質(zhì)狀況呈檢驗單位主管同意后作檢驗項目及抽樣數(shù)之更改。IQC inspectors according to the incoming sampling planning to inspect, QA engineers can according to the material quality to change the inspection items and sampling planning before department manager agreement.4.作業(yè)規(guī)定要點：Detail operating procedure：4.1.抽樣計劃：QA可因應實際情況不同，調(diào)整相關(guān)抽樣計劃，經(jīng)QA主管同意后實行。 Sampling Plan: Base on the different situation, site QA could revise this sampling plan and get the approval by site QA head before implement4.1.1正常檢驗：AQL 0.65%，Level I。(For Automotive Part Requirement: AQL 0.4% S-3,)Regular inspection: AQL 0.65%, Level I(For Automotive Part Requirement: AQL 0.4% S-3)4.1.2外觀檢驗：AQL 0.65%，Level I。(For Automotive Part Requirement: AQL 0.4% S-3)Visual inspection:AQL0.65%, Level I.(For Automotive Part Requirement: AQL 0.4% S-3)4.1.3.尺寸檢驗：以每批抽5 pcs量測 ,以0/1判定。如客戶或QA有需求才執(zhí)行Dimension inspection: 0/1 arbitration based on 5 pcs (Base on request of Customer or QA)4.1.4.焊錫性檢驗：以3PCS檢驗，0/1判定。(須經(jīng)后續(xù)焊錫作業(yè)者，得執(zhí)行之) (如客戶或QA有需求才執(zhí)行)Soldering inspection：0/1 arbitration based on 3 pcs。Perform it, if these materials need post-soldering process. (Base on request of Customer or QA)4.1.5.黏著度試驗:每批3PCS, 0/1判定。(For Automotive Part Requirement) 如客戶或QA有需求才執(zhí)行Glue-adhesion test：3 pcs / per incoming lot. 0/1 adjudgement. (Base on request of Customer or QA) (For Automotive Part Requirement)4.1.6.硬度試驗:每批3PCS, 0/1判定。(For Automotive Part Requirement) 如客戶或QA有需求才執(zhí)行Hardness test：3PCS / per incoming lot. 0/1 adjudgement. (Base on request of Customer or QA) (For Automotive Part Requirement)4.1.7.折彎試驗: 每批3PCS, 0/1判定。(For Automotive Part Requirement) 如客戶或QA有需求才執(zhí)行To bend test：3 PCS / per incoming lot. 0/1 adjudgement. (Base on request of Customer or VQA) (For Automotive Part Requirement)4.1.8.導線熔接性試驗:每批試打線5條，0/1判。(For Automotive Part Requirement) 如客戶或QA有需求才執(zhí)行 Wire welding test：test 5 pcs / per incoming lot. 0/1 adjudgement. (Base on request of Customer or QA) (For Automotive Part Requirement) 4.1.9.若材料為卷裝(Tape & Reel)，則檢驗項目僅需核對Label之料號、料名、Date Code、Lot NO.及材料上之Mark標示、腳形即可(For Automotive Part Requirement) The inspection items just confirm labels P/N、materials name、date-code、lot no、materials marking and outline shape, if this incoming lot is tape and reel package.4.2.缺點項目:Major defect items：4.2.1.尺寸不符The dimension does not comply with criteria.4.2.2.面涂裝或電鍍層材抽、厚度不符、附著力不足Electroplating outside process doesnt agree with thickness.4.2.3平面度不符Plane bad.4.2.4.彎曲、變形Brake, winding, distortion.4.2.5.缺件Missing part. 4.2.6.表面氧化Metal part oxidation or rust4.2.7.錯、混料Mixed with wrong materials4.2.8.色差不符Non-conform to colors4.2.9.其他所有影響功能之缺點均包含之The defect will be contains if it will influence function.4.2.10.外觀不良及不影響功能之缺點均包含之The defect will be contains if it will not influence function and visual defect.4.2.11.刮傷、裂傷、壓傷Scratched, fracture, dent.4.2.12.異色、沾污。不影響組裝及功能之毛邊Discoloration, stain. The burr of not influence assembly and function 4.2.13.包裝方式不符。The packaging is out side spec.4.3.檢驗過程：Inspection procedures4.3.1.核對供應商資格Checking the suppliers qualification.4.3.2.核對材料之供應商、品名、規(guī)格、用途、數(shù)量與驗收單是否相符Check whether the suppliers name, parts name, description, application and the quantity comply with the incoming material inspection report.4.3.3.檢查供應商之出貨報告Checking the suppliers shipping report.4.3.4.依抽樣計劃作抽樣進料檢驗According to the sampling plan to incoming inspection.4.3.5.檢驗包裝劉 受損、潮濕或不符要求Checking whether have packagings break, wet or not meet USIs requests.4.3.6.檢驗內(nèi)容依檢驗規(guī)范、Data book、承認書、圖面及檢查基準書之規(guī)定。The inspection items according to the spec、Data-book、 approval sheet、 drawing and material inspection standards.4.4.外觀檢驗Visual inspection.4.4.1.以目測作顏色比對，如有色差則以色差計量測其色差值。To check color by eyes, use colorimeter if have color deviation.4.4.2.量測重點尺寸，或參考供應商提供之data；CPK要求以圖面為主，未規(guī)定者，至少需大于1 (Base on request of Customer or QA)；若為市售品，則另行由研發(fā)單位訂定之。To measure the key dimension, or refer the data that suppliers provide; CPK index is mainly based on requirement of drawing, Otherwise, its value has to be at least bigger than 1. If it is standard product, it has to be decided by engineering dept. (Base on request of Customer or QA)4.4.3.以治具或系統(tǒng)實配組裝。如客戶或QA有需求才執(zhí)行Assembly by test tool or system. (Base on request of Customer or QA)4.4.4.螺絲類之螺牙尺寸以栓規(guī)及環(huán)規(guī)測驗，如客戶或QA有需求才執(zhí)行The screw dimension measure should be used by thread ring gauge. (Base on request of Customer or QA)5.4.5.有表面涂裝而須執(zhí)行檢驗者須加作百格試驗。 (可要求供應商提供樣品及報告) 如客戶或QA有需求才執(zhí)行If surface have paint and must need to do test(Request supplier offer sample and report) (Ba