Comec S.R.L 產(chǎn)品表.doc

Friction摩擦件處理部分Disc Brake Pads 盤式剎車片GRINDERS FOR DISC BRAKE PADS盤式剎車片磨床RPF.6/LThickness, slots, parallel and compound chamfers.可生產(chǎn)厚，槽型，平行和混合開槽倒角Large volume production.適用于大規(guī)模生產(chǎn)Productivity in excess of 2,200 pads/hour一小時產(chǎn)量超過2200個剎車盤The grinders type RPF.6/L are the ideal technological solution for the large volume production of disc brake pads, especially for their high productivity and automation level that allows to minimize grinding costs.RPF.6/L 是大規(guī)模生產(chǎn)盤式剎車片的理想技術(shù)解決方案，其高效生產(chǎn)能力和自動化程度使研磨成本降到最低。These continuous feed, heavy duty grinders can be used either as units of fully automatic production lines or as stand alone machines.這些連續(xù)供給的重型磨床既可以組成全自動化生產(chǎn)線也可以獨立運行。These grinders for disc brake pads are suitable both for the OE Manufacturers, thanks to their high grinding quality and productivity and for the Aftermarket Suppliers, thanks to their very short set up time.這些盤式剎車片研磨機因其高超的研磨質(zhì)量和生產(chǎn)能力可以供原始設(shè)備制造商使用，同時由于其啟動時間較短，也可以供零配件制造商使用。These grinders have no need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads.這些研磨機不需要專業(yè)的模具和夾具去應(yīng)對盤式剎車片的墊板上的各種螺栓。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS操作可以一次成型 Automatic/Semi-automatic/Manual loading自動、半自動、手工裝配 Slotting of one or more grooves (slots)可開一個及以上的凹槽 Parallel chamfers平行倒角 Compound chamfers復(fù)合倒角 Pre-grinding of the thickness預(yù)研磨的厚度 Finish grinding of the thickness研磨后的厚度 Pads cleaning (demagnetizing of the pad and brushing of the friction surface)剎車片清理（剎車片消磁和表面碎片清理） 100% thickness, parallelism and planarity checking100%的厚度，平行性和平整度檢查 Automatic unloading自動卸載 Turning of the pads upside down for a easy connection to the next step of the process通過將剎車片倒轉(zhuǎn)連接下一步工序TYPES OF PADS THAT CAN BE PROCESSED可以處理的剎車片種類 Disc brake pads for bicycles and motorcycles自行車和摩托車碟剎 Disc brake pads for passenger cars乘用車盤式剎車片 Disc brake pads for commercial and medium duty vehicles and trucks商務(wù)車，中型重卡的盤式剎車片RPF.10Thickness, slots, parallel chamfers.可生產(chǎn)厚，槽型，平行開槽倒角Medium volume production.適用于中等產(chǎn)量生產(chǎn)Productivity up to 1,200 pads/hour一小時生產(chǎn)1200個剎車盤The grinders type RPF.10 are the ideal technological solution for the medium volume production of disc brake pads both for the OE Manufacturers, thanks to their high grinding quality and for the Aftermarket Suppliers, thanks to their very short set up time.RPF.10 是中等規(guī)模生產(chǎn)盤式剎車片的理想技術(shù)解決方案，因其高超的研磨質(zhì)量和生產(chǎn)能力可以供原始設(shè)備制造商使用，同時由于其啟動時間較短，也可以供零配件制造商使用Set up time is included between 4 and 20 minutes, depending on the number of grinding spindles, the type of controls and on the installed optional devices.因研磨軸的數(shù)量，操控方式，安裝可選設(shè)備不同，其啟動時間介于4到20分鐘之間。These grinders can be provided with one, two or three grinding stations, depending on the number and type of required operations.這些磨床可以依照其要求操作的數(shù)量和種類裝配一臺，兩臺或三臺研磨站。These grinders have no need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads.這些研磨機不需要專業(yè)模具與夾具去應(yīng)對盤式剎車片的墊板上的各種螺栓。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS操作可以一次成型 Automatic/Semi-automatic/Manual loading自動、半自動、手工裝配 Slotting of one or more grooves (slots)可開一個及以上的凹槽 Parallel chamfers平行倒角 Compound chamfers復(fù)合倒角 Pre-grinding of the thickness預(yù)研磨的厚度 Finish grinding of the thickness研磨后的厚度 Pads cleaning (demagnetizing of the pad and brushing of the friction surface)剎車片清理（剎車片消磁和表面碎片清理） 100% thickness, parallelism and planarity checking100%的厚度，平行性和平整度檢查 Automatic unloading自動卸載 Turning of the pads upside down for a easy connection to the next step of the process通過將剎車片倒轉(zhuǎn)連接下一步工序TYPES OF PADS THAT CAN BE PROCESSED可以處理的剎車片種類 Disc brake pads for bicycles and motorcycles自行車和摩托車碟剎 Disc brake pads for passenger cars乘用車盤式剎車片 Disc brake pads for commercial and medium duty vehicles and trucks商務(wù)車，中型重卡的盤式剎車片RPF.21Universal grinder for every geometries on disc brake pads.可生產(chǎn)各種形狀盤式剎車片的全能車床The grinder type RPF.21 is a revolution in the way of grinding disc brake pads and it is the ideal solution for laboratory, for production of prototypes and for processing high complex disc brake pads in small batches where a very high flexibility and very short set up time is requested.RPF.21磨床是研磨盤式剎車片的革命型產(chǎn)物，是實驗室應(yīng)用，原型制作的理想解決方案，也適用于有極高度柔性，極短啟動時間需求的小批次高復(fù)雜性盤式剎車片處理。This grinder can carry out all the possible geometries on a disc brake pads such as chamfers (parallel and radial) diamond chamfers, slots (linear, diagonal and radial), grinding of the metallic side of the pads.這種研磨機可以在盤式剎車片上做出任何可能的幾何形狀，如倒角，凹槽（線形槽，對角線槽，放射形槽），剎車片金屬邊研磨。This grinder has minimum need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads and works with universal grinding wheels.這種研磨機需要少量專業(yè)模具與夾具去應(yīng)對盤式剎車片的墊板上的各種螺栓和通用研磨輪的工作。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS操作可以一次成型 Automatic loading自動裝載 Linear slots線形凹槽 Diagonal slots對角線凹槽 Radial slots放射形凹槽 V-shape slotsV形凹槽 Parallel chamfers平行倒角 Compound chamfers混合倒角 Diamond chamfers鉆石倒角 J-chamfersJ倒角 Grinding of the thickness研磨厚度 Grinding of the metallic side of the pads剎車盤金屬邊研磨 Drilling unit鉆孔單元 Pads cleaning剎車盤清理 100% thickness, parallelism and planarity checking100%的厚度，平行性和平整度檢查 Automatic unloading自動卸載 Turning of the pads upside down for a easy connection to the next step of the process通過將剎車片倒轉(zhuǎn)連接下一步工序TYPES OF PADS THAT CAN BE PROCESSED可以處理的剎車片種類 Disc brake pads for bicycles and motorcycles自行車和摩托車碟剎 Disc brake pads for passenger cars乘用車盤式剎車片 Disc brake pads for commercial and medium duty vehicles and trucks商務(wù)車，中型重卡的盤式剎車片 Rail Pads火車剎車盤RPF.11Thickness, slots, parallel chamfers.可生產(chǎn)厚，槽型，平行開槽倒角Basic (simple) grinder.基本（簡單）磨床The grinder type RPF.11 is the entry level grinder of our production and it is ideal technological solution for the small volume production of disc brake pads for the Aftermarket Suppliers, where automation is not required.RPF.11磨床是入門級磨床，適用于小批量不需要自動化的零配件生產(chǎn)商。The position of the spindles and all the adjustments are manually.軸的位置以及其他調(diào)試都是手動的。These grinders can be provided with two or three grinding stations, depending on the number and type of required operations.根據(jù)需要操作的種類和數(shù)量，這些磨床可以配備兩個或三個研磨站。These grinders have no need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads.這些研磨機不需要使用者用專業(yè)模具和夾具去應(yīng)對盤式剎車片的墊板上的各種螺栓。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS Manual loading手動裝載 Slotting of one or more grooves (slots)可開一個及以上的凹槽 Parallel chamfers平行倒角 Pre-grinding of the thickness預(yù)研磨厚度 Finish grinding of the thickness研磨完成厚度 Manual or automatic unloading手動或自動卸載RPF.6/RDouble chamfering machine.雙倒角機Productivity up to 1500 pads/hour一小時生產(chǎn)1500個剎車片The grinder type RPF.6/R express the ability of Comec in designing customized and specific technological grinding solutions.RFP.6/R是Comec客戶定制設(shè)計和特定研磨方案的代表作。 With the progressive and massive presence of disc brake pads for car with double chamfer, the grinder type RPF.6/R is the ideal solution to be connected to a Comec standard grinder to achieve the maximum flexibility in the double chamfering operation.隨著雙倒角盤式剎車片的大量出現(xiàn)，RPF.6/R在雙倒角操作中可以通過Comec標準磨床來獲得最大的生產(chǎn)柔性。This grinder can also be used as a stand alone unit.這種磨床可以獨立使用。The grinder type RPF:6/R is provided with two independent horizontal interpolation chamfering units. All the set up operations are carried out automatically simply recalling the receipts part programs stored into the memory of the Electronic Control system of the grinder.RPF:6/R配置兩個獨立的水平差值倒角單元。整個啟動操作可以從電子控制系統(tǒng)的內(nèi)存中自動喚醒。The maximum productivity is of 1.200/1.500 car pads/hour.最大產(chǎn)量是1200或1500件剎車盤一小時These grinder has no need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads.這些研磨機不需要使用者用專業(yè)模具和夾具去應(yīng)對盤式剎車片的墊板上的各種螺栓。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS Double parallel chamfer雙平行倒角 Double compound (radial) chamfer雙復(fù)合（放射形）倒角 Diamond chamfer鉆頭倒角TYPES OF PADS THAT CAN BE PROCESSEDThe double chamfering machine type RPF.6/R has been specifically designed for car pads, as the double chamfering operation is normally requested on this type of pads. Should the customer be requesting the double chamfering operation on other type of pads (CV or motorbikes pads) , the machine can be simply adapted.RPF.6/R雙倒角機設(shè)計用于需要雙倒角操作的汽車剎車盤。如果使用者需要在其他種類的剎車盤上進行雙倒角操作，RPF.6/R可以輕松適應(yīng)。GRINDING LINE研磨線Customized grinding line and connections. 客戶定制的磨線和連接Comec is able to design and supply customized solutions to connect the grinder to the next (painting or scorching) and previous step (press) of the processing line.Comec可以設(shè)計客戶定制的解決方案，幫助磨床與前端的噴漆和烤漆工序和后端的壓彎工序相銜接。AUTOMATED BRAKE PAD PRESSING SYSTEM自動剎車片壓彎系統(tǒng)FLEXMATIC 300300 warm ton press, robotically loaded and unloaded, plus innovative post curing.An essential addition for the manufacturer who demands high output, reliability, flexibility, plus minimum set up times, and running supervision.300“熱”頓壓彎機，自動裝卸載，以及創(chuàng)新的后固化過程要求高產(chǎn)出，高可靠性，高柔性，最小啟動時間和最小運行監(jiān)控的制造商必備附件Comec Press Division, using the AFT twenty-year experience in press manufacturing, together with Comec Grinders, using its high level for automation and cutting edge technologies, merge to produce a highly innovative product. Comec Press Division joins friction material processing in taking advantage of the quality standards utilized in grinding field in order to produce presses for brake pad manufacture. The FLEXMATIC 300 system is designed in a modular way, in order to offer various levels of automation dependent on the clients requirements. The two main units are the press, and post-curing stations, are fed by several devices. The layout can include one or two mixture elevators to produce pads with or without underlayer respectively. Considering the most automated configuration, FlexMatic 300 system is the ideal solution where maximum flexibility and very short set up times are required, as in small batches of differently shaped pads. Shifting from one kind of pad to another generally requires replacement of the mould and exceptionally, of the lower plates of post-curing units. Productivity depends upon the pressing cycle times, and can reach up to 500 pads per hour. All devices are closed by means of sensor enabled protection, so safety law requirements are met.Comec壓彎機部以其二十年的AFT經(jīng)驗，聯(lián)合Comec 磨床公司，擁有高超的自動化和尖端技術(shù)，制造出極富創(chuàng)新的產(chǎn)品。Comec壓彎機部加入摩擦材料出并利用研磨領(lǐng)域質(zhì)量標準來為剎車盤生產(chǎn)者制作壓彎機。FLEXMATIC 300系統(tǒng)以模塊化的設(shè)計，按照顧客要求提供多種級別的自動化。主要的兩個部件是壓彎機和二次硬化站。整體布局包括一個或兩個混合料升降機以分別生產(chǎn)出帶底料或不帶底料的剎車片。對于大部分自動成型件，F(xiàn)lexmatic 300是將柔性最大化，啟動時間最小化，小批量多樣式生產(chǎn)剎車盤的理想解決方案。從一種剎車盤向另一種剎車盤的轉(zhuǎn)產(chǎn)需要替換模具和低底盤的后固化件。產(chǎn)能由壓彎過程的循環(huán)時間而定，最高可以達到一小時500個剎車盤。所有的設(shè)備都應(yīng)該依照生產(chǎn)安全法通過傳感器保護來關(guān)閉。TRUCK LININGS卡車襯片GRINDERS FOR TRUCK LININGS卡車襯片磨床STAND ALONE獨立使用 GRINDERS TYPE OPERATIONS DESCRIPTIONRCF.40External diameter and chamfers.外徑與倒角Medium volume production.中等產(chǎn)能The grinders type RCF.40 are the ideal technological solution in those cases in which there are many different types of linings to be processed or when batch size is small.These grinders can be used either as units of fully automatic production lines or as stand alone machines.RCF.40是應(yīng)用于多種類小批量的襯片加工的理想技術(shù)方案。這些磨床可以獨立使用也可以成為自動生產(chǎn)線的一部分。These grinders for truck linings are ideal for both the OE Manufacturers, thanks to their high grinding quality and for the Aftermarket Suppliers, thanks to their very short set up time and to the minimum requirement for tooling.這種卡車襯片磨床因其高超的研磨質(zhì)量和生產(chǎn)能力可以供原始設(shè)備制造商使用，同時由于其啟動時間較短和最小的模具要求，也可以供零配件制造商使用The need for dedicated tooling is minimum in these grinders, because the supporting fixture is very simple and, most of all, adjustable and accepts a family of linings (rather than a single type of linings).因為其支持設(shè)備很簡單而且其可以調(diào)整，也能接受一系列的襯片加工需求的，所以RCF.40對于專業(yè)模具的需要量是最小的Set up timeis included between 4 and 10 minutes.啟動時間在4-10分鐘間The same grinder can be provided with one supporting fixture to process the external diameter and chamfers and with one supporting fixture to process the internal diameter. With a single machine it is therefore possible to process the internal diameter, external diameter and the chamfers of the lining (in two passes), with a minimum tooling cost.同樣的磨床可以配置一臺支持設(shè)備來處理外徑和倒角也可以配置一臺支持設(shè)備處理內(nèi)徑。一臺機器就可以以最小的模具成本來處理襯片的內(nèi)外徑和倒角。OPERATIONS THAT CAN BE CARRIED OUT- Grinding of the external diameter外徑研磨- Grinding of the chamfers on the external diameter (during the grinding of the external diameter)外徑倒角的研磨- Grinding of the internal diameter內(nèi)徑研磨TYPES OF CONTROLS- Numerical Control數(shù)控RCF.50Internal diameter, width, wear indicator.內(nèi)徑，寬度，磨損指示器Large volume production.大規(guī)模生產(chǎn)Productivity up to 600 - 800 p/h產(chǎn)能一小時600-800片Depending on the customers requirements, these grinders can carry out one, two or three of the above operations.These grinders can be used either as units of fully automatic production lines or as stand alone machines.依照客戶需求，這些磨床可以執(zhí)行1至3個以上操作。這些磨床可以獨立使用也可以成為自 動生產(chǎn)線的一部分。These grinders for truck linings are ideal for both the OE Manufacturers, thanks to their high grinding quality and for the Aftermarket Suppliers, thanks to their very short set up time and to the minimum requirement for tooling.這種卡車襯片磨床因其高超的研磨質(zhì)量和生產(chǎn)能力可以供原始設(shè)備制造商使用，同時由于其啟動時間較短和最小的模具要求，也可以供零配件制造商使用The need for dedicated tooling is minimum, being limited to one internal diameter grinding wheel for each different internal diameter of the lining and, when the wear indicator is to be ground, a roller for each different internal diameter.對專業(yè)模具的需求極小，限于對于不同內(nèi)徑襯片的單個內(nèi)徑磨輪，以及磨損指示器。Set up time is included between 5 and 25 minutes, depending on the number of operations to be carried out and on the types of controls.啟動時間在5分鐘到25中之間，按照操作的數(shù)目和種類而定。GRINDER VERSIONS AND OPERATIONS- RCF.50/A:Two station grinders (internal diameter, width and wear indicator)RCF.50/A：兩個磨床站（內(nèi)徑，寬度和磨損指示器）- RCF.50/B: One station grinders (internal diameter)RCF.50/B:一個磨床站（內(nèi)徑）- RCF.50/D: Four station grinders (internal diameter, width, wear indicator and chamfers)RCF.50/D:四個磨床站（內(nèi)徑，寬度，磨損指示器和倒角）TYPES OF CONTROLS FOR POSITIONING THE GRINDING WHEELS- Manual positioning手動定位- Manual positioning, with fast displacement with PLC, database of the linings to be processed and logic control (*) function手動定位，PLC快速替換，襯片數(shù)據(jù)庫處理和邏輯控制功能- Numerical control (only for the vertical position of the internal diameter grinding wheel)數(shù)控（僅僅用于內(nèi)徑研磨輪的垂直定位）RCF.60External diameter.外徑Large volume production.大規(guī)模生產(chǎn)Productivity up to 500 - 800 p/h產(chǎn)能達到500-800片一小時These grinders can be used either as units of fully automatic production lines or as stand alone machines. These grinders for truck linings are ideal for both the OE Manufacturers, thanks to their high grinding quality and productivity and for the Aftermarket Suppliers, thanks to their short set up time.這些磨床可以獨立使用也可以成為自 動生產(chǎn)線的一部分。這種卡車襯片磨床因其高超的研磨質(zhì)量和生產(chǎn)能力可以供原始設(shè)備制造商使用，同時由于其啟動時間較短，也可以供零配件制造商使用。Set up time is included between 10 and 30 minutes, depending on the number of supporting fixtures and on the types of controls.啟動時間介于10至30分鐘，按照支持設(shè)備和控制種類的不同而不同OPERATIONS THAT CAN BE CARRIED OUT- Grinding of the external diameter研磨外徑TYPES OF CONTROLS FOR POSITIONING THE GRINDING WHEELS- Manual positioning手動定位- Manual positioning, with fast displacement with PLC, database of the linings to be processed and logic control (*) function手動定位，PLC快速替換，襯片數(shù)據(jù)庫處理和邏輯控制功能- Numerical control (only for the vertical position of the internal diameter grinding wheel)數(shù)控（僅僅用于內(nèi)徑研磨輪的垂直定位）RCF.72Slabs slitting unit.板材開槽單元Large volume production.大規(guī)模生產(chǎn)Productivity up to 600 - 800 p/h產(chǎn)能達到600-800片一小時These slitting machines can be used either as units of fully automatic production lines or as stand alone machines. These slitting machines for truck linings slabs are ideal for both the OE Manufacturers, thanks to their high grinding quality and productivity and for the Aftermarket Suppliers, thanks to their short set up time and because there is no need for dedicated tooling to process different types of linings.這些開槽機可以獨立使用也可以成為自動生產(chǎn)線的一部分。這種卡車襯片開槽器因其高超的研磨質(zhì)量和生產(chǎn)能力可以供原始設(shè)備制造商使用，同時由于其啟動時間較短以及不需要專業(yè)模具去處理不同襯片，也可以供零配件制造商使用。These slitting machines are provided with a single cutting wheel, which is positioned by the Numerical Control and have no need for special tooling.開槽器由單個開槽輪組成，通過數(shù)控定位而且不需要特殊模具。Set uptime is included between 5 and 10 minutes, depending on the number of supporting fixtures and on the types of controls.設(shè)定時間介于5到10分鐘，按照支持設(shè)備和控制種類的不同而不同。OPERATIONS THAT CAN BE CARRIED OUT- Slitting of rigid slabs開槽硬性板材TYPES OF CONTROLS FOR POSITIONING THE SLITTING WHEELS- Numerical control數(shù)控GRINDING LINES研磨線 TYPE OPERATIONS DESCRIPTIONAGL.10Internal and external diameter, width and wear indicator.內(nèi)外徑，寬度和磨損指示器Large volume production (Grinders RCF.50 + RCF.60).大規(guī)模生產(chǎn)AGL.11Internal and external diameter, chamfers, width and wear indicator .內(nèi)外徑，倒角，寬度和磨損指示器Large volume production (Grinders RCF.50/D + RCF.40).大規(guī)模生產(chǎn)Line composed of:- a grinder type RCF.50/D- a grinder type RCF.60Processing:- Internal diameter, width and wear indicator and chamfers內(nèi)徑，寬度，磨損指