萬魔聲學股份有限公司供應商現(xiàn)場審核評分表QSA+QPA-Checklist+自評回復樣板

品質(zhì)分數(shù)匯總(QSA+QPA),,,,,,,,,,,,,,,

供應商名稱：,,,,,,填表人：,,,,,,,,填寫備注:,

序號,項目名稱,滿分值,實際評審得分,自評得分,權(quán)重,實際加權(quán)得分,自評加權(quán)得分,備注,,,,,,1.黃色部分為填寫區(qū)域，其他地方無需填寫,

1,QSA,100,0.00,0.89,40%,0,0.355287356,,,,,,,2.不適用項可默認為滿分,

2,QPA,100,0.00,0.72,60%,0,0.43006993,,,,,,,3.請勿修改表格的數(shù)據(jù)和公式,

,,,,,,,,,,,,,,4.記錄欄位為必填項，請?zhí)畋砣苏J真查看記錄供應商的文件編號，記錄審核的數(shù)據(jù)、情況；不允許空白；可插入文件附件、文字、圖片等,

,最終得分,,,,100%,0.785357286,0.785357286,,,,,,,5.評分標準“差”欄位可填1分，或者0分,

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品質(zhì)部分(QSA),,,,,,,,,,,,,,,

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序號,項目名稱,滿分值,評審得分,自評得分,權(quán)重,實際加權(quán)得分,自評加權(quán)得分,備注,,,,1,,,

1,QualitySystem,100,0.00,1.00,5%,0.00,0.05,,,,,2,,,

2,DocumentControl,100,0.00,1.00,5%,0.00,0.05,,,,,3,,,

3,SupplierQuality,100,0.00,0.00,10%,0.00,0.00,,,,,,,,

4,ProductID&LotTraceability,100,0.00,1.00,10%,0.00,0.10,,,,,,,,

5,ProcessControl,100,0.00,0.98,15%,0.00,0.15,,,,,,,,

6,Inspection,100,0.00,0.94,15%,0.00,0.14,,,,,,,,

7,Calibration,100,0.00,1.00,5%,0.00,0.05,,,,,,,,

8,NonconformityControl,100,0.00,1.00,10%,0.00,0.10,,,,,,,,

9,Storage,100,0.00,1.00,10%,0.00,0.10,,,,,,,,

10,PMC,100,0.00,1.00,5%,0.00,0.05,,,,,,,,

11,Purchasing,100,0.00,1.00,5%,0.00,0.05,,,,,,,,

12,QualityRecord,100,0.00,1.00,5%,0.00,0.05,,,,,,,,

13,,,,,,,,,,,,,,,

加權(quán)總分,,,,,100%,0,0.888218391,,,,,,,,

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品質(zhì)部分(QPA),,,,,,,,,,,,,,,

,,,,,,,,,,,,0,,,60%

序號,項目名稱,滿分值,評審得分,自評得分,權(quán)重,實際加權(quán)得分,自評加權(quán)得分,備注,,,,1,,,40%

1,Incoming,100,0.00,0.27,40%,0.00,0.11,,,,,2,,,

2,Assembly,100,0.00,1.00,40%,0.00,0.40,,,,,3,,,

3,Equipment&5S,100,0.00,1.00,10%,0.00,0.10,,,,,,,,

4,Packing&Shipping,100,0.00,1.09,10%,0.00,0.11,,,,,,,,

5,,,,,,,,,,,,,,,

加權(quán)總分,,,,,100%,0.00,0.72,,,,,,,,

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Part1:QSA稽核,,,,,,,,,,,,,,,

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1.QualitySystemRequirements(QSA),,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(沒有系統(tǒng)）1-MinorDeficiencies（有系統(tǒng)但證據(jù)不充分）2-Good（有系統(tǒng)且證據(jù)充分）3-Perfect(系統(tǒng)全面證據(jù)充分且有良好執(zhí)行）,,,,,,,,,,,,,,,

,AuditCriterion稽核標準,,,"Total

滿分值","Self

自評","Audit

稽核","Document

文件附檔/編號","Problem

問題",,,,,,,

1.1,"Quality&HSFpolicyandtargetisexplicitlydeifinedinthevendor'sdocument.

供貨商文件明確定義質(zhì)量和HSF政策、質(zhì)量和HSF目標

Assuringthequality&HSFpolicyisunderstoodbyeverymemberoftheorgnizationandworktogethertorealizethetarget.

確保質(zhì)量和HSF政策讓組織內(nèi)所有階層了解并展開為部門目標實施推行",,,3,3,,HH-HSF-01有害物質(zhì)管理手冊,,,,,,,,

1.2,"DoestheorganizationestablishHSPMsystem(likeQC080000)andkeeponcontinousimprovement?組織是否建立類似IECQC080000的HSPM體系并持續(xù)改進?

Howdoestheorganizationcontinuouslydetermine,monitorandreviewthelatestrequirementsofenvironmentalregulatoryandcustomer?HasTiinlab'slatestversionofsubstancelist?

組織如何持續(xù)確定、監(jiān)控和評審最新版本的環(huán)境法規(guī)要求和顧客要求?有萬魔最新版本的有害物質(zhì)控制標準嗎？",,,3,3,,HSF有害物質(zhì)管理體系,,,,,,,,

1.3,"Managementtargetmustleaveprogressrecordforsurveying.

管理目標必須留下現(xiàn)況進展記錄可供審查(管理審查)",,,3,3,,HSF目標達成匯總表DCC-FM-23-A0,,,,,,,,

1.4,"IsthereaDesignatedManagementRepresentative(DMR)onHSPMappointedbytopmanagementwhohasdefinedproperresponsibilitiesandauthoritiesofrelativedepartmentsonHSFmanagment?IsthereaHSFengineertotakecareHSFaffairs?

HSPM是否有由最高管理者指定的管理者代表(DMR)，并明確了相關部門在HSF管理方面的適當職責和權(quán)限?是否有環(huán)保工程師負責處理產(chǎn)品環(huán)保事務?",,,3,3,,HH-HSF-01有害物質(zhì)管理手冊1.6管理者代表任命書,,,,,,,,

1.5,"Personalresponsibility,authorization,inter-relationshipmustexplicitlyidentifiedamongthosemembersresponsibleforqualitymanagement,policycarryingoutandqualitytesting.

從事質(zhì)量管理、執(zhí)行、驗證人員，均需明文定義其責任、授權(quán)與相互關系",,,3,3,,崗位職責說明書,,,,,,,,

1.6,"Documentsrelatedtoqualitymustindentifythetarget,defectsolutionprocess,customerrequirement,trainingandproductdesign.

文件明確定義管制特性選擇、質(zhì)量目標設定方式、驗證解決方案執(zhí)行、客戶需求處理、教育訓練、產(chǎn)品設計導入",,,3,3,,質(zhì)量管理體系文件,,,,,,,,

1.7,"Appointonemembertocarryoutqualitysystemandreporttosupervisors.

指派管理代表之其中一員，完全授權(quán)推展質(zhì)量系統(tǒng)運作并不受其它職務責任影響，并定期向管理階層報告以供審查",,,3,3,,HH-QEM-01質(zhì)量環(huán)境手冊,,,,,,,,

1.8,"Thewrittenprocessdocumentmustincludedinthequalityhandbooksoastobeconformtothequalitysystemandpolicy.

質(zhì)量手冊應定義各項書面程序以符合質(zhì)量系統(tǒng)與質(zhì)量政策需求，并對于文件架構(gòu)予以概要說明",,,3,3,,HH-QEM-01質(zhì)量環(huán)境手冊,,,,,,,,

1.9,"Procductcontrolplansmustbeseparatedtothreeprocess:samplerun,PVTandmassproduction(QCflowchart).

先期產(chǎn)品的管制計劃應包括原型樣品、量產(chǎn)前、量產(chǎn)三個階段(QC工程圖)",,,3,3,,QC工程圖,,,,,,,,

1.10,"AproceduremustbeusedtocheckandupdatethecontrolplanincludingECN,PCN,andinspectionfrequentchange.

訂定管制計劃檢討、更新與確認程序，同時可依照程序提供客戶產(chǎn)品管制狀況。(包括產(chǎn)品變更、制程變更、檢驗方式頻率變更)",,,3,3,,HH-QEP-29工程變更管理程序,,,,,,,,

1.11,"Setupinternalauditproceduresoastoconfirmthevalidityofqualityactivitiesandrelatedresult.

制定內(nèi)部稽核程序以規(guī)劃及實施內(nèi)部稽核，從而驗證各項質(zhì)量活動與相關結(jié)果之有效性",,,3,3,,HH-QEP-04內(nèi)部審核管理程序,,,,,,,,

1.12,"WorkoutthetrainingrequirementofQCmembersandgivethemtherelatedtrainings.

針對所有影響質(zhì)量活動的人員，制定明確程序以鑒定其訓練需求，并同時提供相關訓練",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

1.13,"Assessthetrainingeffectivenessregularly.

訓練有效性的定期評估",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

1.14,"Setupanexamtoconfirminstrumentoperationqualification.

明訂儀器設備操作資格程序",,,3,3,,HH-QEP-07設備設施管理程序,,,,,,,,

1.15,"Makesuretheserviceinformationmustbeknownbyproduction,PEandRDdepartment.

維持一套溝通程序?qū)⒎沼嘘P的信息通報給制造、工程及設計部門(確認組織外部不符合訊息能讓組織內(nèi)部知悉)",,,3,3,,HH-QEP-05信息交流與溝通管理程序,,,,,,,,

1.16,"Vendorsshoudorderthereasonabletimetousestatisticmethodandwrittenintothecontrolplan.

供貨商明確定義統(tǒng)計工具技術使用的時機，并規(guī)定需明訂于管制計劃",,,3,3,,HH-QEP-13供應商管理程序,,,,,,,,

,,FullScore(滿分）,,,48,,,,,,,,,,

,,SelfScore(自評分）,,,48,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分數(shù)比值）,,,0%,100%,,,,,,,,,

,,PassPercentage（通過百分比）,,,>=80%,,,,,,,,,,

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2.DocumentControl,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(沒有系統(tǒng)）1-MinorDeficiencies（有系統(tǒng)但證據(jù)不充分）2-Good（有系統(tǒng)且證據(jù)充分）3-Perfect(系統(tǒng)全面證據(jù)充分且有良好執(zhí)行）,,,,,,,,,,,,,,,

,AuditCriterion稽核標準,,,"Total

滿分值","Self

自評","Audit

稽核","Document

文件附檔/編號","Problem

問題",,,,,,,

,"Vendorshavealreadysetupthefollowingdocuments'controllingprocedure:

供貨商已經(jīng)建立下列文件管制的程序：",,,,,,,,,,,,,,

2.1,"(a)Documentdesignandtechnologicaldrawings.

設計文件與技術圖面",,,3,3,,圖紙,,,,,,,,

2.2,"(b)SOP

作業(yè)規(guī)范",,,3,3,,WI,,,,,,,,

2.3,"(c)Operationstandard

作業(yè)標準",,,3,3,,WI,,,,,,,,

2.4,"(d)Operationsheets(daily/weekly/monthly)

作業(yè)窗體(日報,周報,月報)",,,3,3,,月報,,,,,,,,

2.5,"(e)Customerrelatedconfidentialdocuments

客戶相關機密文件",,,3,3,,QCD-WI-1043保密管理辦法,,,,,,,,

2.6,"It'snecessarytomakeiteasytogetdocuments'headlinestocheckthedocuments'presentstatus.

必須建立文件總表或相關的程序，以鑒定文件現(xiàn)行修訂狀態(tài)，該總覽或程序應該易于取得",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.7,"Document'sissuedDiv.andacceptedDiv.canbetraceback.

文件可以追溯發(fā)行單位與收文單位",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.8,"文件與資料在分發(fā)之前，應該經(jīng)過權(quán)責人員簽核

Documentsshouldbeapprovedbysupervisorsbeforetheyareissued.",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.9,"Invaliddocumentsshouldbecanceledintheissueddepartmentorusedsite.Furtherhandlingshouldbedonetothosedocuments.

無效及作廢的文件應從分發(fā)單位或使用地點撤除，同時針對該文件進一步處理或管制(需回收及回收記錄)",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.10,"Markthemodifiedcontentsclearlyonthedocumentsandtheattachments.

在文件或適當?shù)母郊厦靼讟耸景姹咀兏膬?nèi)容",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.11,"Takedownthedeadlineofpreservingthequalitydocuments.

質(zhì)量記錄保存期限必須加以設定與記錄

DoestheorganizationmaintainorretaindocumentedinformationregardingallactivitiesofHSPM?Hasallthoseinformationbeendocumented,recordedandmaintainedforatleast10years?

組織是否維護或保留有關HSPM所有活動的文件化信息?所有這些信息是否已記錄在案并保存至少10年?",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.12,"Doesthequalityrecordskeepandmanageaccordingtodifferentcustomer?

質(zhì)量記錄是否依客戶別不同進行管理與儲存?",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.13,"Deadlinesofpreservingthepartsacknowlegement,ECN,ECRandmodifynoticeshouldbeoneyearlongerthantheproductindeadline.

各零組件之承認書、變更通知書及技術性文件的保存期限，都比產(chǎn)品截止日期再加上一年",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.14,"Qualityrecordshouldbepreservedanotheroneyearaftertherearesetup.

各績效的質(zhì)量記錄應該在被建立的當年度之后，再保存一年(如:管制圖、檢驗及測試結(jié)果)",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.15,"Internalqualitysystem'sauditingandmanagementrecordsshouldbekeptforthreeyears.

內(nèi)部質(zhì)量系統(tǒng)稽核與管理審查記錄應保存三年",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

2.16,"ThePreservationdeadlineofqualityrecordscanbeprolongedaccordingtothecustomer'srequirement.

質(zhì)量記錄可以依照客戶要求延長保存期限",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

,,FullScore(滿分）,,,48,,,,,,,,,,

,,SelfScore(自評分）,,,48,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分數(shù)比值）,,,0%,100%,,,,,,,,,

,,PassPercentage（通過百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

3.SupplierQuality,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(沒有系統(tǒng)）1-MinorDeficiencies（有系統(tǒng)但證據(jù)不充分）2-Good（有系統(tǒng)且證據(jù)充分）3-Perfect(系統(tǒng)全面證據(jù)充分且有良好執(zhí)行）,,,,,,,,,,,,,,,

,AuditCriterion稽核標準,,,"Total

滿分值","Self

自評","Audit

稽核","Document

文件附檔/編號","Problem

問題",,,,,,,

3.1,"Isthereanexclusivesectiontohandle/managesub-contractor?

有專屬單位負責供貨商管理事務",,,3,,,HH-QEP-13供應商管理程序,,,,,,,,

3.2,"BeforetheQVLthatprovidedbycustomer,isthereaclearruletocommunicateandgetagreementfromcustomer?

如果想變更客戶提供的供貨商名單，必須有明確的程序通知客戶以獲得相關的確認",,,3,,,HH-QEP-29工程變更管理程序,,,,,,,,

3.3,"Arevendorsselectedonthebasisoftheirabilitytomeetsubcontractrequirements,includingqualityandHSFrequirementsandmanufacturingability?

供應商的選擇(開發(fā))必須經(jīng)過明確的評估程序(品質(zhì)和HSF系統(tǒng)及製程能力)",,,3,,,HH-QEP-13供應商管理程序,,,,,,,,

3.4,"Isthereanexplicitdefinationoncorrectedandprotectedactionfordelivery,qualityandserviceabnormal?

針對供貨商交期、質(zhì)量或服務異常，有明確規(guī)范其矯正與預防措施",,,3,,,HH-QEP-13供應商管理程序,,,,,,,,

3.5,"Areup-to-daterecordskeptofacceptable/approvedvendors?

建立及維持合格供貨商的質(zhì)量記錄(檢驗報告)",,,3,,,來料檢驗報告,,,,,,,,

3.6,"Effectivelydefinethemethodanddegreeofvendormanagement(audit,qualityrecordandlocate-on-site)

必須有效界定管理供貨商的方法與程度(稽核、質(zhì)量記錄、派駐)",,,3,,,HH-QEP-13供應商管理程序,,,,,,,,

3.7,"Isthevendordeliveryingresultmonitored?Andcorrectedactionbeactedifneeded.

必須執(zhí)行一套監(jiān)測供貨商交貨績效的系統(tǒng)，同時實行必要的矯正行動",,,3,,,HH-QEP-13供應商管理程序,,,,,,,,

3.8,"Isthereaclearproceduretocommunicatethecustomer'squalityandHSFrequesttosupplier?

有明確程序?qū)⒖蛻舻钠焚|(zhì)要求和HSF要求轉(zhuǎn)達到供應商內(nèi)部",,,3,,,HH-QEP-13供應商管理程序,,,,,,,,

3.9,"IsthereadocumentedproceduretoensuretheconformityofproductqualityandHSF

對於供應商所提供的產(chǎn)品有品質(zhì)和HSF符合性的確認程序(承認流程)",,,3,,,HH-QEP-13供應商管理程序,,,,,,,,

3.10,"DoesvendorassuretheMPtestconditionbelinewithPR(FMEA)?

針對供貨商必須有程序驗證量產(chǎn)前的檢測條件是否能與量產(chǎn)后的條件一致(信賴度實驗)",,,3,,,HH-QEP-09檢驗和試驗管理程序,,,,,,,,

3.11,"DoestheFirstArticlereportincludeverificationof:

分包商提供的首樣報告必須提到下列事項",,,3,,,,,,,,,,,

3.12,"(a)Qualitydocuments?(SOP,SPECandsketch)

質(zhì)量相關文件(作業(yè)標準、檢驗標準、圖面)",,,3,,,SIP/圖紙,,,,,,,,

3.13,"(b)Processcontrolparameters/documents?(Tosetthenameofengineeringandinspectionstand)

產(chǎn)品的制程參數(shù)(工程站別、檢驗站設定)",,,3,,,WI,,,,,,,,

3.14,"(c)Conditionofmanufacturingandequipment(Personnel,machineandinstrumentfacility)

制造條件與設備(人員、機器設備、檢驗設備)",,,3,,,WI,,,,,,,,

3.15,"(d)Criticalparameters/dimensions?(includingcapabilityindex)

關鍵尺寸、產(chǎn)品功能定義清楚",,,3,,,SIP/圖紙,,,,,,,,

,"(e)Traceabilityofcavity,tooling,manufacturingsiteanddate?

產(chǎn)品的可追溯性(模穴、治具、制造組別、日期)",,,3,,,HH-QEP-17產(chǎn)品標識和可追溯性管理程序,,,,,,,,

3.16,"(f)Inspection/testyield(Frequency)

檢驗與測試比率(頻率)",,,3,,,SIP,,,,,,,,

,,FullScore(滿分）,,,51,,,,,,,,,,

,,SelfScore(自評分）,,,0,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分數(shù)比值）,,,0%,0%,,,,,,,,,

,,PassPercentage（通過百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,

4.ProductIdentificationandLotTraceability,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(沒有系統(tǒng)）1-MinorDeficiencies（有系統(tǒng)但證據(jù)不充分）2-Good（有系統(tǒng)且證據(jù)充分）3-Perfect(系統(tǒng)全面證據(jù)充分且有良好執(zhí)行）,,,,,,,,,,,,,,,

,AuditCriterion稽核標準,,,"Total

滿分值","Self

自評","Audit

稽核","Document

文件附檔/編號","Problem

問題",,,,,,,

4.1,"Arethereproceduresdefiningproductidentificationrequirementsforallproducts?

供貨商對所有產(chǎn)品均制定程序進行識別",,,3,3,,HH-QEP-17產(chǎn)品標識和可追溯性管理程序,,,,,,,,

4.2,"Arein-stockandin-processmaterialsproperlyidentifiedandcontrolled?

庫存品與半成品均有規(guī)范適當管制與識別可供追溯(如:日期、班別、模具、檢驗者)",,,3,3,,HH-QEP-17產(chǎn)品標識和可追溯性管理程序,,,,,,,,

4.3,"Wheretraceabilityisaspecifiedrequirement,doindividualproductsorbatcheshaveauniqueidentification?

如果個別產(chǎn)品或批次被列入特別識別的要求，應該明訂識別的標志方式并予以記載",,,3,3,,HH-QEP-17產(chǎn)品標識和可追溯性管理程序,,,,,,,,

4.4,"Rawmaterialandexpensedmaterialhavethewayofidentifyingandtracing.

原材料與耗材均有識別與追溯的方式",,,3,3,,HH-QEP-17產(chǎn)品標識和可追溯性管理程序,,,,,,,,

4.5,"ItisnecessarytoidentifyrecordevaluateseparatearrangeandinformforNGproduction.

必須針對不符合要求(或疑似不合格)的產(chǎn)品進記識別、記載、評估、隔離、處置、通知",,,3,3,,HH-QEP-17產(chǎn)品標識和可追溯性管理程序,,,,,,,,

4.6,"Itisnecessarytoprovidethevisualidentifyingwaywithregardtodoubtfulmaterialorproduction(semi-finishedgoods)

對于可疑材料或產(chǎn)品(半成品)必須提供視覺上的識別方式",,,3,3,,HH-QEP-17產(chǎn)品標識和可追溯性管理程序,,,,,,,,

4.7,"Reviewtheresponsibilityandarrangingduty(rework,AOD,scrap)withregardtononconforming.HSFnonconformingcannotbereuse.

不合格品必須檢討責任與處理權(quán)責(如:重工、特採、報廢),HSF不合格品不可再使用",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

4.8,"Recordtheprocedureofreworkandre-inspectnonconformingproduction.

對不合格品之覆判及重工之過程，是否有留下記錄?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

4.9,"Urgentreleaseproceduremustincludespecificauditresponsibility.

材料特采流程對于審核的權(quán)責有明確規(guī)定",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

4.10,"Followupthecorrectivesolutionsoftheurgentreleasematerial.

對于特采的材料有矯正措施后續(xù)追蹤",,,3,3,,HH-QEP-06糾正及持續(xù)改進管理程序,,,,,,,,

,"Any8-Dformshouldbecarriedoutaccordingtotheirimportanceandrisk.(Specialcaseornot)

任何矯正預防措施被執(zhí)行時，其實施程度應依問題大小及相對風險而定(如:機遇與非機遇問題)",,,3,3,,HH-QEP-06糾正及持續(xù)改進管理程序,,,,,,,,

4.11,"Anymodificationoftheprocedureduetothe8-Dformshouldbecarriedoutandrecorded.

矯正預防措施所引起的任何程序變更，必須加以執(zhí)行與記錄",,,3,3,,HH-QEP-06糾正及持續(xù)改進管理程序,,,,,,,,

4.12,"Thereshouldbeprocedurestoasurecorrectivesolution'scarryingoutandeffect.(Personnel,date)

矯正措施應有程序確保執(zhí)行狀況并具有成效(如:執(zhí)行人員、日期)",,,3,3,,HH-QEP-06糾正及持續(xù)改進管理程序,,,,,,,,

4.13,"Correctivesolutionshouldseparatedintolong-termsolutionandshort-termsolution.

矯正措施分為短期措施與長期措施",,,3,3,,HH-QEP-06糾正及持續(xù)改進管理程序,,,,,,,,

4.14,"Besidethecorrectivemeasures,preventivemeasuresshouldbemadeaccordingtotheproperinformations(purchasingadmition,auditresult,servicereport,andcustomercomplainingreport.

除了矯正措施之外，應用適切的信息來源(如:特采允收、稽核結(jié)果、服務報告、客訴報告)擬訂預防措施",,,3,3,,HH-QEP-06糾正及持續(xù)改進管理程序,,,,,,,,

4.15,"IsthematerialhistorybeusedbyIQC

進料檢驗單位是否有使用材料質(zhì)量履歷表?",,,3,3,,有質(zhì)量月報,,,,,,,,

4.16,"Correctivemeasures'contentshouldinclude8D

矯正預防措施的內(nèi)容是否有符合8D?",,,3,3,,HH-QEP-06糾正及持續(xù)改進管理程序,,,,,,,,

,,FullScore(滿分）,,,51,,,,,,,,,,

,,SelfScore(自評分）,,,51,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分數(shù)比值）,,,0%,100%,,,,,,,,,

,,PassPercentage（通過百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

5.ProcessControl,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(沒有系統(tǒng)）1-MinorDeficiencies（有系統(tǒng)但證據(jù)不充分）2-Good（有系統(tǒng)且證據(jù)充分）3-Perfect(系統(tǒng)全面證據(jù)充分且有良好執(zhí)行）,,,,,,,,,,,,,,,

,AuditCriterion稽核標準,,,"Total

滿分值","Self

自評","Audit

稽核","Document

文件附檔/編號","Problem

問題",,,,,,,

5.1,"Arethereworkinstructionsdefiningthemannerofproduction,installationsforeachprocess/station?

工作指導書定義生產(chǎn)模式,每個制程/工站的安裝?",,,3,3,,WI,,,,,,,,

5.2,"Dotheworkinstructionsclearlyspecifythemachines,fixtures,tools,gaugesandprogramtobeused?

工作指導書清楚地規(guī)定使用的機器,固定裝置,工具,量規(guī)和程序嗎?",,,3,3,,WI,,,,,,,,

5.3,"Dotheworkinstructionsspecifythematerialstobeused?(e.g.,partnumber/name,assemblytools,inspectiontools)

工作指導書規(guī)定使用的材料嗎?(如,零件號碼/名稱,組裝工具,檢驗工具)",,,3,3,,WI,,,,,,,,

5.4,"Dotheworkinstructionsindicateprocessspecificationsandmachinesetting?(e.g.,temp,pressure)

工作指導書制程規(guī)格和機器設定嗎?(如,溫度,壓力)",,,3,3,,WI,,,,,,,,

5.5,"DoestheWIspecifythetools&fixture/M/C&testprogramtobeused?

工作指導書是否有規(guī)定所用的工具及夾具,機器和測試程序?",,,3,3,,WI,,,,,,,,

5.6,"IstheWIsimpleandclearenoughsuchthatoperatorswithbasictrainingcanfollow?

工作指導是否足夠簡單且清晰使受過基本培訓的操作員可以理解和使用?",,,3,3,,WI,,,,,,,,

5.7,"Arequalitydocuments(e.g.,QC-flow,WI,Recordsheet)revisioncontrolledandapprovedbyauthorizedpersonnelpriortoissue?

先由合格人員對質(zhì)量文件(如,QC工程圖,工作指導書,紀錄表格)版本修訂及批準做控制后發(fā)行",,,3,3,,HH-QEP-35文件、資料和記錄管理程序,,,,,,,,

5.8,"Arequalificationrequirementsfornewprocessandchangeoperationsandassociatedequipmentandpersonnelspecified?

新制程和操作的變更,對關聯(lián)的設備和合格人員的評鑒要求嗎?",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

5.9,"Arethequalificationcriteriaavailableandrecordmaintained?

合格標準和保持的紀錄可用嗎?",,,3,3,,合格標簽,,,,,,,,

5.10,"IsthereacomprehensivePreventiveMaintenancePlanandupdatedrecordformachines,toolsandstandardsamples?

有一個全面性預防保養(yǎng)計劃和對機器,工具和標準樣品的更新紀錄",,,3,3,,HH-QEP-07設備設施管理程序,,,,,,,,

5.11,"AreallESDsystemsareproperlyinstalledandmaintained?e.g.groundingmainsystem,instrument,fixture…etc.

適當?shù)匕惭b和維護靜電系統(tǒng)嗎?如,接地主系統(tǒng),儀器,治具…等等",,,3,3,,HH-QEP-07設備設施管理程序,,,,,,,,

5.12,"Aretheremonitoringsystemsforenvironmentcondition,suchastemperature,humidity…etc.?

有環(huán)境條件監(jiān)控系統(tǒng),如,溫度,濕度…",,,3,3,,溫濕度計,,,,,,,,

5.13,"Aretheworkstations""ESD""safe?(Aretheyusingstaticdissipativeorantistaticworksurface)

工位上的防靜電措施是否可靠?(是否用了導靜電或防靜電的工作臺面?)",,,3,3,,不適用,,,,,,,,

5.14,"Aretheoperators/inspectors/FAtechniciansproperlygroundedwhenhandlingESDsensitiveparts?

操作員/檢查員/壞品分析技術員在處理靜電敏感零件時是否被正確接地?",,,3,3,,不適用,,,,,,,,

5.15,"Dotheoperators/inspectors/FAtechnicianschecktheESDwriststrapdailybeforework?Aretherecordsavailable?

操作員/檢查員//壞品分析技術員每日在工作前是否檢查了靜電腕帶?是否有檢查結(jié)果的記錄?",,,3,3,,不適用,,,,,,,,

5.16,"Isthereaprocedureorplantospecifyallcriticalparametersandproductioncharacteristicswhichneedmonitoringorcontrol?

有程序或計劃去規(guī)定需要監(jiān)控所有關鍵參數(shù)和生產(chǎn)的特性?",,,3,3,,WI,,,,,,,,

5.17,"HaveallrelevantemployeesbeentrainedaccordingtothedocumentedSPCtrainingplan?

所有合適的員工是否有根據(jù)SPC訓練計劃的文件來訓練?",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

5.18,"AreSPCtrainingrecordsforeachemployeeandtrainingmaterialsmaintained?

是否保有每個員工訓練教材的SPC訓練紀錄?",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

5.19,"DoestheSPCtrainingprogramincludecontrolcharttheoryandprocesscapabilityanalysisskills?

SPC訓練方法是否包含管制圖理論和制程能力分析技巧?",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

5.20,"Areallcriticalprocessesandparametersunderstatisticalcontrol?(e.g.,controlchart,Cp/Cpkstudy)

所有關鍵制程和參數(shù)是否用統(tǒng)計方法控制?(如,管制圖,Cp/Cpk)",,,3,3,,CPK,,,,,,,,

5.21,"Areout-of-controlconditionsnotedoncontrolcharts,withcausesinvestigated,andactionsprovided?

超出管制條件是否有載管制圖表上注明,與調(diào)查原因,并且提出措施?",,,3,3,,CPK,,,,,,,,

5.22,"AreappropriateactionstakenwhentheCp/Cpkvaluesarenotmeetingexpectation?

當Cp/Cpk值沒有達到預期時,是否有采取適當措施?",,,3,3,,CPK,,,,,,,,

5.23,"ArerecordsoftheseSPCactivitiesmaintained?

是否有保留這些SPC活動紀錄呢?",,,3,3,,CPK,,,,,,,,

5.24,"Isthedataanalysisprovideinformationrelatingtocharacteristicsandtrendsofprocessincludingopportunityforpreventiveaction?

數(shù)據(jù)分析提供包含對預防性行動機率,制程的特性看傾向有關信息嗎?",,,3,3,,CPK,,,,,,,,

5.25,"IstheProcessAuditChecklistavailableandadequate?

制程稽核檢查表是否可用及適當呢?",,,3,3,,巡檢記錄表,,,,,,,,

5.26,"Isthetestyieldbeingmonitored?Aretargetvalue/processtriggerlimitsdefined?

測試合格率是否被監(jiān)控?是否界定了該合格率的目標值和異常報警范圍?",,,3,3,,巡檢記錄表,,,,,,,,

5.27,"Istherearepairprocedureinplacetoensurecomplianceoftheproductwiththestandardqualityrequirements?

是否具備修理程序，符合產(chǎn)品質(zhì)量要求？",,,3,3,,不適用，產(chǎn)品不可返修,,,,,,,,

5.28,"Areallthenecessarydocumentsavailableatreworkingstation?

重工站是否有必需且有效的文件?",,,3,3,,不適用，產(chǎn)品不可返修,,,,,,,,

5.29,"Aretherepairedunitsproperlymarkedfortraceabilitypurpose?

修理機是否被正確標識以便于追溯?",,,3,3,,不適用，產(chǎn)品不可返修,,,,,,,,

5.30,"Istherepairinformationproperlyanalyzedandutilizedtodriveforqualityimprovement?

有關修理的信息是否被統(tǒng)計分析并用來推進質(zhì)量改善?",,,3,3,,不適用，產(chǎn)品不可返修,,,,,,,,

5.31,"AreallrepairandFailureAnalysis(FA)informationproperlyrecordedforsubsequentanalysisandCorrectiveAction(CA)?

是否記錄了所有的修理與壞品分析信息來作為分析及采取糾正措施的依據(jù)?",,,3,3,,不適用，產(chǎn)品不可返修,,,,,,,,

5.32,"Forproductsthatfailedtest,arethenon-conformanceproductsidentified,recorded,andsegregatedproperly?

不合格品是否被正確地標識,記錄和隔離?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.33,"Areprocess-defectrecordsmaintained,correctlyfilledin,andreviewonaregularbasis?

對工序上的壞品的記錄是否被更新,正確填寫并定期評審?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.34,"Arethecausesofdefectidentified?Areactionstakentoimproveyield?

是否找到了壞品原因?是否采取了措施來提高合格率?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.35,"Areactionsreported,reviewedandapprovedbyrelevantauthority?

糾正措施是否經(jīng)相關責任人報告,評估和批準?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.36,"ForOutgoingQualityControl(OQC),arethesamplingplanandacceptancecriteriaspecified?

出貨檢查是否規(guī)定了抽樣計劃和接收標準?",,,3,3,,QCD-WI-0083包裝OQC作業(yè)流程,,,,,,,,

5.37,"ForOQC,isthereadocumentedcontrolsystemfornon-conformity?

出貨檢查是否有不合格品控制程序?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.38,"ForOQC,isthereaproceduretocontrolthemanagementoflimitsamples?

出貨檢查是否有程序來管理允收樣板?",,,3,3,,樣板臺賬,,,,,,,,

5.39,"ForOQC,hastheyieldbeenreviewedperiodicallyandimplementedCIPforeachprocess?

出貨檢查是否對每一工序的合格率定期評估并實施持續(xù)改進?",,,3,3,,OQC報表,,,,,,,,

5.40,"DoesOQCspecifytocheckforalllabelsarecorrectandplacedproperly?

出貨檢查有否規(guī)定檢查所有標貼內(nèi)容及位置正確?",,,3,3,,QCD-WI-0083包裝OQC作業(yè)流程,,,,,,,,

5.41,"Istherecomprehensiveinspectionreportforallinspectionperformed?

對執(zhí)行的所有檢查是否有全面的檢查報告?",,,3,3,,OQC出貨檢驗報告,,,,,,,,

5.42,"Arethetestandinspectionmeasurementdatarecordedinthereport?

報告中是否記錄有測試和檢驗測量的數(shù)據(jù)?",,,3,3,,OQC出貨檢驗報告,,,,,,,,

5.43,"Arethereprocedurestogovernprocesschange?(e.g.,M/Ccondition,tooling,in-directmaterialchange)

是否有程序來控制和管理工序變更并規(guī)定如何提出,審批,發(fā)放和執(zhí)行工序變更(例如機器狀態(tài),模具,輔料的更改)?",,,3,3,,HH-QEP-29工程變更管理程序,,,,,,,,

5.44,"AretheEngineeringChangeNotices(ECN)issuedtorelatedpeopleandcustomerifnecessaryastheprocesschange?

對于工序變更,是否發(fā)放了工程更改通知書給相關人員,必要時是否發(fā)給了客戶?",,,3,3,,HH-QEP-29工程變更管理程序,,,,,,,,

5.45,"Arethedocuments/recordsforprocesschangeproperlydocumented?

工序更改文件/記錄是否正確地存盤了?",,,3,3,,HH-QEP-29工程變更管理程序,,,,,,,,

5.46,"Isthereaproceduresforperiodicprocessauditwithcontrolparametersandfrequency?

是否有一個程序規(guī)定定期對工序進行審核并且規(guī)定了審核內(nèi)容和審核頻率?",,,3,1,,暫無,,,,,,,,

5.47,"Isprocessauditschecklistprepared?Arethecheckitemssufficientandadequate?

是否準備了工序?qū)徍藱z查表?檢查項目是否充分和足夠?",,,3,1,,暫無,,,,,,,,

5.48,"AreCARsissuedandcorrectiveactionstakenfordeficienciesfoundinaudit?

審核時發(fā)現(xiàn)有不符合項,是否發(fā)放了糾正行動報告并且采取了糾正措施?",,,3,3,,HH-QEP-06糾正及持續(xù)改進管理程序,,,,,,,,

5.49,"Isthereasystemthatidentifiestrainingandcertificationrequirementsforallpersonnelaffectingtheprocessquality?

對影響工序質(zhì)量的所有人員,是否有一個系統(tǒng)來規(guī)定他們應接受何種培訓和應該達到什么水平?",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

5.50,"Arecertificationproceduresandcontentsefficientandadequate?

對員工上崗資格的評定程序與內(nèi)容是否有效和足夠?",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

5.51,"Arecertificationrecordsavailable?Areaccuratetrainingrecordsmaintained?

是否有資格評定記錄?是否對培訓記錄進行維護和更新?",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

5.52,"Isthequalityperformanceofoperatorstrackedandcontrolled?

操作員的質(zhì)量表現(xiàn)(例如誤判,漏判率等)是否被跟蹤并得到控制?",,,3,3,,HH-QEP-17產(chǎn)品標識和可追溯性管理程序,,,,,,,,

5.53,"Isthereasystemtodisqualifyandre-qualifypersonnelinajobfunction?

對于員工的上崗資格,是否中有一個系統(tǒng)來規(guī)定如何取消資格或重新評定?",,,3,3,,HH-QEP-32人力資源管理程序、年度培訓計劃表和培訓簽到表,,,,,,,,

5.54,"Ifsomeharmfulin-directmaterialswereusedinprocess,aretheproperactionstakentoavoidsafetyissueoccurring?

如果一些有害的輔料用于工序中,有無采取合適的措施來避免安全問題發(fā)生?",,,3,3,,無有害輔料,,,,,,,,

5.55,"Areharmfulin-directmaterials,suchastoxicchemical...,keptinproperplaceandcontrolled?

有害的輔料(如:劇毒化學品…)是否保存在恰當位置且受到控制?",,,3,3,,無有害輔料,,,,,,,,

5.56,"Haveallmanualoperationsandhandlingbeenreviewedtoensurethesafetyofoperatorsagainstaccident?

是否評估過所有手工操作來確保操作員在事故發(fā)生時的安全?",,,3,3,,HH-HS-003機械危害評估管理程序,,,,,,,,

5.57,"HaveallM/Coperationsandfacilitybeenreviewedtoensurethesafetyofoperatorsagainstaccident?

是否評估過所有機器的操作和設施來確保操作員人身安全，免致意外發(fā)生?",,,3,3,,HH-HS-003機械危害評估管理程序,,,,,,,,

5.58,"Isaccesscontroltotheworkshops,productionlayoutsandflowscompatiblewiththepreventionofdegradationofwork-in-progressmaterial?

進出工場，出生產(chǎn)線流程及分布，有否加以管制，避免生產(chǎn)過程中物料損壞或退化？",,,3,3,,工廠分布圖,,,,,,,,

,,FullScore(滿分）,,,174,,,,,,,,,,

,,SelfScore(自評分）,,,170,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分數(shù)比值）,,,0%,98%,,,,,,,,,

,,PassPercentage（通過百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,

6.InspectionandTesting/Status,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(沒有系統(tǒng)）1-MinorDeficiencies（有系統(tǒng)但證據(jù)不充分）2-Good（有系統(tǒng)且證據(jù)充分）3-Perfect(系統(tǒng)全面證據(jù)充分且有良好執(zhí)行）,,,,,,,,,,,,,,,

,AuditCriterion稽核標準,,,"Total

滿分值","Self

自評","Audit

稽核","Document

文件附檔/編號","Problem

問題",,,,,,,

6.1,"Aretheredocumentedproceduresfordefininginspectionandtestmethods?

供貨商檢驗與測試應該建立的記錄，應詳細定義在質(zhì)量計劃或書面程序中",,,3,3,,HH-QEP-09檢驗和試驗管理程序,,,,,,,,

6.2,"Doesthesupplierensurethatincomingproductisnotuseduntilithasbeeninspectedandverifiedasconformingtospecifiedrequirements?

供貨商應該確保進廠產(chǎn)品在未經(jīng)檢驗或其他驗證符合規(guī)定要求之前，不可被使用",,,3,3,,HH-QEP-09檢驗和試驗管理程序,,,,,,,,

6.3,"DoesthevendorutilizefinalinspectionandOBAprocedure?(IncludepartNo.,packing,markingandshipingsite)

供貨商是否具備出貨檢驗或OBA程序(包括品名、包裝、標簽、出貨地點)",,,3,3,,HH-QEP-09檢驗和試驗管理程序,,,,,,,,

6.4,"DoesthevendorutilizeoutgoingproductinspectionandtestingsuchasOutofBoxAudits?

供貨商是否針對成品進行產(chǎn)品出貨仿真試驗(ORT)",,,3,1,,無,,,,,,,,

6.5,"Doesthesupplierutilizeextendedreliabilitytesting?

具備產(chǎn)品可靠度測試驗證",,,3,3,,具備,,,,,,,,

6.6,"DoestheinspectionandtestprocessassureoutgoingproductsmeetASUSLRRandIFIRgoals?

出貨檢驗的抽樣水平合乎華碩廠內(nèi)要求(AQL<0.65)",,,3,3,,SIP,,,,,,,,

6.7,"當實驗驗證的結(jié)果是計量值時，應該采用適當?shù)慕y(tǒng)計技術

Statistictechnologyshouldbeappliedforthecalculateddata",,,3,3,,CPK,,,,,,,,

6.8,"Arethereproceduresandpracticesinplacetoassureproducttraceabilitythroughallstagesofproduction?

檢驗項目是否有檢驗記錄可以追溯",,,3,3,,出貨檢驗報告、生產(chǎn)追蹤流程卡,,,,,,,,

6.9,"Supplierisabletodothefull-sizemeasuretomatchcustomer'srequest(equipmentandability)

供貨商是否達到客戶產(chǎn)品規(guī)格驗證之量測要求設備與能力(如:X-RAY,三次元量床)",,,3,3,,滿足,,,,,,,,

6.10,"Thereisaproceduretodefinetheinspectstatusforwaiting-for-inspectandpassthroughvisualmanagement

有明確的目視管理，辨識待確認與已確認完成的零件與產(chǎn)品",,,3,3,,看板,,,,,,,,

6.11,"Thereareinspecthistoryformaterialandout-goinggoods.

具有出貨與原料檢驗記錄履歷一覽表",,,3,3,,生產(chǎn)追蹤流程卡,,,,,,,,

6.12,"Reviewqualitystatusinthequalitymeetingregularlly(atleastonceonemonth)

定期召開質(zhì)量會議檢討質(zhì)量狀況(至少每月乙次)",,,3,3,,月報、月度會議,,,,,,,,

,,FullScore(滿分）,,,36,,,,,,,,,,

,,SelfScore(自評分）,,,34,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分數(shù)比值）,,,0%,94%,,,,,,,,,

,,PassPercentage（通過百分比）,,,>=80%,,,,,,,,,,

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7.Calibration,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,