有孔包衣機(jī)的優(yōu)勢(shì)介紹

IMAPERFIMA全自動(dòng)有孔TheCharacteristicsandAdvantagesIMAPERFIMAFull-automaticPerforatedCoatingIMAPERFIA全自動(dòng)有孔高效包衣機(jī)是意大固體制劑部的高端產(chǎn)品，它研發(fā)于2003年，集成了歐洲其他包衣機(jī)的優(yōu)點(diǎn)并結(jié)合伊馬長(zhǎng)期生產(chǎn)包衣機(jī)的實(shí)際經(jīng)驗(yàn)，完全按照DA的標(biāo)準(zhǔn)制造而成，是被全球公認(rèn)的包衣機(jī)高端產(chǎn)品，本產(chǎn)品2010年意大中國子公司淄博伊馬新華制藥設(shè)備全部進(jìn)口件進(jìn)行組裝，立即受到中國制藥企業(yè)正在進(jìn)行歐盟、DA項(xiàng)目的青睞在杭州賽諾菲藥業(yè)山東齊魯藥業(yè)石藥華北藥業(yè)、廣州東陽光藥業(yè)浙江新昌制藥杭州華東藥業(yè)浙江藥業(yè)、宜昌人福藥業(yè)廣州藥業(yè)山東新時(shí)代藥業(yè)青島百洋藥業(yè)等機(jī)器采購項(xiàng)目競(jìng)爭(zhēng)中以優(yōu)良的產(chǎn)品、高的性價(jià)比擊敗國際同類產(chǎn)品，最終與用戶簽訂合同。IMAPERFIMAfull-automaticperforatedcoatingmachineishigh-endproductinItalyIMAGroupsoliddosedepartment.Recognizedasworldwidehigh-endcoatingproduct,itwasresearchedanddevelopedin2003withintergratingtheadvantagesofotherEuropecoatingmachinecombiningpracticalexperienceofIMAlong-termcoaterproduction,andinfullaccordancewithFDAmanufacturingstandardsfromtheUnitedStates.WhenauthorizedbyItalianIMAGrouptoZIBOIMAforallimportpartsassemblyin2010,theproductwasimmediayfavoredbytheChinesepharmaceuticalindustrywhichbeingintheEU,theU.S.FDAprojects.Duringcompetitionofsomecompanies’procurementitem,lileShQilupharm,CSPCpharm,NorthChinapharmaCo.,,HECpharma.Co.,,ZhejiangXinchangpharma.Co.,,HangzhouZhongmeiHuadongPharma.Co.,,ZhejiangPujianPharma.Co.,andYichangHumanwellPharma.Co.,,webeatinternationalsimilarproductsandfinallysignedacontractwiththeuserwithexcellentproductsandhighcostperformance.IMAPERFIMA全自動(dòng)有孔高效包衣機(jī)它具有以下特IMAPERFIMAfull-automaticperforatedcoatingmachinehasthefollowingcharacteristics:1、包衣機(jī)鍋體采用全球生產(chǎn)型包衣機(jī)獨(dú)17倍以上，機(jī)器安全可靠，包衣鍋前端懸空無支滾撐輪，徹底杜絕了包衣機(jī)鍋體生產(chǎn)運(yùn)行過程當(dāng)中的交叉污染，更加符合cGMP的要求，至今國際所有品牌的生輪進(jìn)行支撐，無法徹底解決生產(chǎn)中的交叉污染問題Thecoatingpanadoptauniquesuspendedmechanicaldesignprinciples,thatisonlytherearofthepanisfixedandthefronthasnowheelsupport.Thisrequireshighmechanicaldesignandhighmechanicalmanufacturing.Withmorethan17timesdesignmachinerysafetyfactor,themachineissafeandreliable.Withoutwheelsupportroller,thefrontofpanissuspended,thuscompleyeraducatescross-contaminationintheproductionprocess.AnditismoreinlinewiththerequirementsofcGMP.Sofar,theallbrandsofinternationalproductioncoatingmachineissupportedbywheelinthefront,sotheproblemofcross-contaminationcannotcompleybeingsolved.2、采用具有歐洲專利的Pellegrinipan（派瑞）鯊魚翅型攪槳葉攪拌漿液焊接在鍋體上并進(jìn)行拋光處理無死角派瑞鯊魚翅型攪拌槳葉已在伊馬GS無孔包衣機(jī)上有40年的生產(chǎn)歷史，的攪拌漿液用螺絲禁錮在鍋體上有死角不徹底很難解決片ThemachineuseEuropeanpatent,Pellegrinipansharkfintypemixingpaddle,whichisweldedinthepanandpolishedfinishwithoutangle.Pelligrinipansharkfinmixingpaddlehashad40yearsinIMAGSimperforatecoatingmachine.MixinguniformityiscertifiedbyrenownedinstitutionsinEurope.Itensuresthatallshapesoftabletscanflipsmoothly,withouttouch,knocktheedge,fragment,andsoon.Especiallyforpenetrantiontablets,hollowtablets,circularpieces,complexgeometrytablets,thepaddlecanbetterensuretheadvantagesofgoodcoatinguniformaityandhighcoatingefficiency.Whilethemixingbafflesofotherinternationalbrandsofcoatersisdetainedinpanbyscrews,thustherearedeadanglenotcompleycleaned,anditisdifficulttosolvenotouch,noknockedge,nodebrisandother3 選用德國知名品牌的噴槍Schlick噴槍噴槍配置防堵塞功能的得以解決，并且安裝、拆卸方便，CIP自動(dòng)噴槍。Chosingwell-knownGermanSchlickspraygunwithanti-cloggingfeature.Afterconfiguredthefunctionthemachinecaneasilysolvetheclogginggunthatisdifficulttosolveinproductionprocess,andtheinstallationandremovaliseasy.ItisalsoequipedwithCIPautomaticcleaninggun. Thesprayofcoatingslurryiscontrolledbysinglegunandsinglepump,withwidesprayvolume,sprayuniformityandeverygunisadjustable.5、 排風(fēng)管的位置和尺寸設(shè)計(jì)保證了氣體在通過片床時(shí)覆蓋了相同的距離，這樣與其他有孔包衣機(jī)相比可以實(shí)現(xiàn)良好和均一的干燥同時(shí)避免了25%的能量損耗配有排風(fēng)擋流翼當(dāng)批次的片劑較少時(shí)減少排量節(jié)約能量國際其他品牌的包衣機(jī)難于解決此類難題由于受熱不均勻包衣時(shí)間難以控制尤其是幾何形狀復(fù)雜的片劑更易形成疊片粘片包衣厚度不均勻等質(zhì)量問題hepotionanddimnsionsoftheoutletairductaredesignedothattoguaranteethesamecovereddistancewhenthegasthroughthepiecesbed.Inthiswaycomparedwithotherperforatedcoatingmachine,IMAcoaterscanachievegoodanduniformdrying,thussaving25%energyinthemeanwhile.Inaddition,equirowwindshieldflowwing,whentherearefewerthebatchoftablets,itcanreducetheexhaustflow,thustosaveenergy.Duetounevenheatingandthecoatingtimedifficulttocontrol,otherinternationalbrandsfocoatingmachineishardtosolvesuchproblems,especiallyforthecomplexgeometrytablets,itiseasiertoformlamination,adhensivefilm,andnon-uniformcoatingthicknessandotherqualityproblems.6、特殊設(shè)計(jì)的包衣鍋體保證了包衣質(zhì)量范圍的最大化使用范廣，包衣質(zhì)量范圍從有效容積的25%-110%，即：實(shí)驗(yàn)型機(jī)型PERFIMALAB,包衣容量通過更換鍋體可以達(dá)到3升-70升；生產(chǎn)PERFIMA200型不需要更換鍋體包衣有效容積就能達(dá)到60升-250升的范圍；PERFIMA500型不需要更換鍋體包衣有效容就能達(dá)到從140-550;ERFIMA800型不需要更換鍋體包衣有效容積就能達(dá)到從200升-0升的范圍更好的適用于多同一機(jī)型的包衣機(jī)包衣范圍小，需要更換不同的鍋體或選用幾種不同的機(jī)型，造成投資大、機(jī)器閑置。Specialpan-designassuresthe izeofcoatingrangeandawiderangeofapplication.Theeffectivevolumeofcoatingmassrangesfrom25-100%,namely:experimentalmodelPERFIMALABcoatingcapacitycanreach3-70litersthroughreplacingthepan;productionmodelPERFIMA200canreach60-250literswithoutexchangingpan;PERFIMA500canreach140-550literswithoutexchangingpan;PERFIMA800canreach200-880literswithoutexchangingpan,thusbetterapplicabletomulti-varieties,multi-specificationsandmulti-batches.Whilethecoatingrangeofotherbrandsissmall,needingtochangedifferentpanorchosedifferentmachines,thusresultinginbiginvestmentandmachineinidle.7 CIP自動(dòng)系統(tǒng)得到歐洲最高水平的專業(yè)機(jī)構(gòu)認(rèn)證，包衣，，鍋體小孔加工成錐形并進(jìn)行電化學(xué)拋光處理內(nèi)壁光滑徹底保證100%無藥液殘留完全符合FDA認(rèn)證噴頭（17-18個(gè)噴頭、覆蓋廣、更徹底。因技術(shù)認(rèn)證成本機(jī)器制造成本高因此國際其他品牌的包衣機(jī)采用機(jī)械沖孔直孔式不徹底，并且最多只有13個(gè)噴頭，難于覆蓋全部。，，CIPautomaticcleaningsystemgainstheauthenticationoftheprofessionalorganizationsinEurope.Thepanholeisprocessedintoconeandhaselectrochemicalpolish,withsmoothwallandcleaningthoroughly,toensureliquiddon’tremainin100%.Besides,itisfullcompliancewithU.S.FDAcertification,andhavingover17-18cleaningnozzles,coveringwidely,morethoroughcleaning.Becauseofthehighcostoftechnicalcertificationandmanufacture,otherbrandsof plete,andhaveonly13nozzlesatmost,thuscleaningisdifficulttocover8、自動(dòng)化程度高，所有參數(shù)全部自動(dòng)化控制，所有閥門都采用變頻控制，采用T.O控制自動(dòng)化系統(tǒng)，具有電子簽名及大容量數(shù)據(jù)功能能100個(gè)以上配方及0-8級(jí)密級(jí)保護(hù)控制控制精3級(jí)密級(jí)保護(hù)，在等級(jí)上PERFIMA具有領(lǐng)先地位。Highdegreeofautomation.Allparametersarefullyautomatedcontrol;allvalvesadoptvariablefrequencycontrolandTOcontrolautomatedsystem.Sothemachinehasthememoryfunctionofelectronicsignatureandhigh-capacitydatastorage,whichcanstoremorethan100recipesandhave0-8levelsecurityclassficationprotectioncontrol;whileotherbrandsofmachinesonlystore50recipeswith0-3levelsecurityclassficationprotectcontrol.Consequently,withhighcontrolaccuracyandcomplyingtheenergyconservationrequirements,PERFIMAistheleadingpositioninthe Therearetwotype:full-proofandordinarytype,forcustomerstochoose.TheformerpossessesEuropeanexplosion-proofcertification,meetingtherequirementsofinternationalexplosion-proof.10、提供意大原版的完全符合歐盟、FDA要求驗(yàn)證文件，機(jī)器免費(fèi)提供驗(yàn)證文件FreeprovidingoriginalItalianIMAGroupvalidation whenpurchasingwhichisfullcompliancewithEU,U.S.FDAb、包企業(yè)和適合各種層次的人員進(jìn)行操作和ControlinterfaceinChinese,Englishandotherlanguages,furtherfitdomesticenterprisesandsuitdifferentlevelsofstaffforoperationsand12、意大中國子公司淄博伊馬新華制藥設(shè)備有公司組裝的IMAPERFIMA全自動(dòng)有孔高效包衣機(jī)是專為中國市IMAPERFIMAfull-automaticperforatedcoatingmachineisspeciallydforChinesemartket.Ithasfollowingadvantages:意大部件在國內(nèi)組裝（機(jī)器制造完全與個(gè)標(biāo)準(zhǔn)，組裝現(xiàn)場(chǎng)有專家嚴(yán)格監(jiān)督，機(jī)器出廠前有專以售價(jià)僅為原裝進(jìn)口的60%的價(jià)格得到性能與原裝進(jìn)口同樣ItalianIMAGroupproducepartsandweassembleinChina.MachinemanufacturingisentirelyinthesamestandardwiththeIMAGroup.Inourfactory,expertsfromtheGrouparestrictlysupervisingtheassembling,andmakingdebuggingandacceptancethemachinebeforeleavingthefactory.Therefore,itcansavesignificantcost.Andwereturncosttotheuserandtheycangetthesameperformancemachinewiththeimportedmachinespendingonly60%priceofimportedmachine.機(jī)器所有的備件淄博公司都保證有庫存，保證了由于原裝進(jìn)間，最少不少于30天時(shí)間（空運(yùn)。AllmachinesparepartsareguaranteedinstockinZIBOIMAtoensurethattheuser’sproductionlossesduetoimportedsparepartsandthepostaldeliverytimewhichisnotbecontroled.Theimportedoriginalsparepartshavetogothroughthecustomsproceduresoftheexporterandimportingcountry,andtransporttime,atleastnotlessthan30days(air).及時(shí)周到，境內(nèi)保證24小時(shí)到達(dá)現(xiàn)場(chǎng)，保證用戶由于是外方工程師的五分之一，能節(jié)約大量的運(yùn)轉(zhuǎn)費(fèi)用。Timelyafter-saleservice,guaranteeingwithin24hourstoreachthescene.Itmakessurethatproductioncanrenewassoonaspossiblebecauseofmachinemalfunction.Accortingtothenationalstandard,after-saleservicefeesisaboutone-seventhoftheforeignserviceengineers,savingalotofrunningcost.機(jī)器結(jié)算按結(jié)算，開據(jù)17%的全額，用戶進(jìn)行稅額抵扣，原裝進(jìn)口機(jī)器方首先要交進(jìn)口關(guān)稅，17%的，相比之下,我們組裝的機(jī)器能使用戶抵扣17%的稅款原裝進(jìn)口機(jī)器要多交很高（約37%進(jìn)口關(guān)稅和，而且不