新涂布機(jī)培訓(xùn)資料(英文版)課件

GLCoater

TrainingSeaDragonPM4,-2005GLCoater

TrainingSeaDragonATechnologicalpartBTechnicalcomponentsCOperationDMaintenanceESafetyATechnologicalpartTaskofGLCoaterUniformapplicationoffluidinorderto:

Improveprintability改善印刷質(zhì)量Improveopacityandgloss提高透明度和光澤度Preventcurlinganddusting防止卷曲和除塵TaskofGLCoaterUniformappliPigmentingandcoating0.15-42-55-153.5-16<40-4550-7020-8080-300300-2000Pigmentingandcoating0.15-4Application

principle1 backingroll(背輥)2 rollapplicatorunit(輥式涂布裝置)3 framing(機(jī)架)4returnsystem(回流系統(tǒng))5meteringbeam(刮刀梁)Application

principle1 backingApplicationprincipleApplicationprincipleMeteringelementsContourcoat涂層輪廓withmeteringrodBladecoatStiff/BentBlade(硬/軟刮刀)Meteringrod(計(jì)量棒)CoverageSmoothnessMeteringelementsContourcoat涂DesignDataGL–COATERSTATIONControlfunctionhydraulicwithrollapplicationsystem.Thecoatercanbeusedwithrodorblade.DesignDataGL–COATERSTATIONDesignDataDesignDataDesignDataWebwidth5650mmMax.operationspeed620m/minDesignspeed700m/minDesignDataWebwidthDesignDataCoatingmachineDrynessbeforecoatingmachine93%Drynessatreel93%Coatingweight≤12g/m2Solidcontent≥60%Coatingcolourviscositiy350–2000cps(100rpm,#4Spindle,35°C)Coatingmeteringtyperod/StiffbladeCoatingdryingtypeAirDryers(customer′sprovision)CoatingweightcontrolCDmanualMDautomaticDesignDataCoatingmachineDesignDataApplicatorrollDiameter450mmFace5.860mmCoverthickness20mmCovermaterialrubberMagnaSizeCoverhardness25P&JBodyandjournalsofsteel,capsofcastiron.DesignDataApplicatorrollDesignDataBackingrollDiameter1.000mmFace5.850mmCoverthickness25mmCovermaterialrubber,TopcoatCoverhardness70P&JBodyandwelded–onjournalofsteelDesignDataBackingrollATechnologicalpartBTechnicalcomponentsCOperationDMaintenanceESafetyATechnologicalpartGLCoatermachineshopassemblyGLCoatermachineshopassembly1 backingroll(背輥)2 ropepulleysegment(引紙繩滑輪組)3 Rope(引紙繩)Backingroll1 backingroll(背輥)BackingrollApplicatorroll1 colorpan(顏料盤)2 colordistributionpipe(顏料分配管)3 applicatorroll(涂布輥)Applicatorrollspeedapprox.20%ofbackingrollspeed.(涂布輥的速度大約為背輥速度的20%)Applicatorroll1 colorpan(顏料盤ApplicatorrollswivellingOperatingpositionStandbyposition1 rollerapplicatorunit(輥式涂布裝置)2 hydrauliccylinder(液壓缸)3 pivotbearing(旋轉(zhuǎn)軸承)ApplicatorrollswivellingOperApplicatorrollswivellingoperatingposition工作位置cleaningposition清洗位置ApplicatorrollswivellingoperApplicatorrollgap1 screwjackelement(螺旋千斤頂)2 handwheelwithpositionindicator(操縱輪和位置指示器)3 limitstop(限位器)4Stand(支架)Applicatorrollgap1 screwjac1 Handwheel(操縱輪)2 spacerunit(定位架)3 limitstop(限位器)A=0,5-0,8mmApplicatorrollgap1 Handwheel(操縱輪)A=0,5-0,8ApplicatorrollgapApplicatorrollgapFraming1 backingrollbearing(背輥軸承)2 stand(支架)3 meteringbeambearingarm(刮刀梁的軸承座)4pivotbearing(傳動(dòng)軸承)Framing1 backingrollbearing(Colorpan1 applicationzone(施涂區(qū))2 colordistributionpipe(顏料分配管)3 coolingduct(冷卻劑導(dǎo)管)4Header(總管)5colorpan(顏料盤)Colorpan1 applicationzone(施涂Colordistributionpipe1 inlet(入口)2 exitholes(出口)3 Header(總管)4bypassholes(旁通孔)Colordistributionpipe1 inletColordistributionpipeswivellingOperatingpositionCleaningposition1 hydrauliccylinder(液壓缸)2 colorpan(顏料盤)3 colordistributionpipe(顏料分配管)1 colordistributionpipe(顏料分配管)2 hydrauliccylinder(液壓缸)3 colorpan(顏料盤)ColordistributionpipeswivelColordistributionpipeswivellingColordistributionpipeswivelColordistributionpipeswivelling1 sealingstrip(密封條)colordistributionpipe(顏料分配管)3 applicationroll(涂布輥)A=1mmColordistributionpipeswivelColordistributionpipeseal1 seal(密封條)2 colordistributionpipe(顏料分配管)3 clampingstrip(夾緊條)4applicatorroll(涂布輥)5fasteningscrew(螺栓)Colordistributionpipeseal1 Splashguard5mmSplashguard5mmEdgedoctor1 holderwithclamp2 doctorblade3 applicatorrollEdgedoctor1 holderwithclampEdgedoctor1 paperweb2 backingroll3 doctorblade4holder5clampEdgedoctor1 paperwebEdgedoctorMindthatthecolorwillflowoutwardsaftertheedgedoctorEdgedoctorMindthatthecolorEdgedoctorEdgedoctorEdgedoctorEdgedoctorMeteringbeam1 spacerunit2 crossmember3 hydrauliccylinder4deviceforadjustingmeteringbeamangle5bearingarm6meteringbeambearingarm7bladeholderMeteringbeam1 spacerunitMeteringbeam1 intermediateflange2 gearcamlimitswitch3 screwjackelement4servomotor5guard6angleencoder7motorflangeMeteringbeam1 intermediateflStiffbladePress-onhosede-aeratedPress-onhoseloaded1 paperweb2 loadingblade3 press-onhoseStiffbladePress-onhosede-aeStiffblade1 bladeguard2 pressingstrip3 press-onhose4coatingbladeStiffblade1 bladeguardStiffbladeStandardstiffbladetypes:BevelanglethicknessWidth=76,2mmCrosssectionofastiffbladeStiffbladeStandardstiffbladA)BladebevelangleparalleltotangentonbackingrollB)Bladebevelangledeflectedbyapprox.5°Meteringbeamanglemustbeincreasedtoapprox.35°StiffbladeA)BladebevelangleparallelBentbladeMeteringbeamangle30°Meteringbeamangleapprox.45°Range:20-55°BentbladeMeteringbeamangleBladeload(byretractingspacerunits)W3:meteringbeamangle(W1:bladedeflectionangle)W2:bladeangleBentblade

BladeloadW3:meteringbeamanBentbladeChooseabladeangleandcalculatethemeteringbeamangleBladeangleMeteringbeamangleBentbladeChooseabladeangleBentbladeExample:Bladeloading-6,0mmDeflectionangle22,5°W3=22,5°+W2BentbladeExample:1 pressingstrip2 press-onhose3 meteringrod4metering-rodbed5bladeRollflex1 pressingstripRollflexRollflexRollflexMeteringroddrive1 meteringrodwithquickcoupling2 coverhood3 motorwithgearbox4driveshaft5moveabledriveshaftMeteringroddrive1 meteringrMeteringroddriveMeteringroddriveGL-CoaterBladeclampingclosedopenGL-CoaterclosedopenProfilingspindles1 profilingspindle2 bladeguard3 coatingblade4press-onhose5pressingstrip6clampinghose7supportingstripProfilingspindles1 profilingForRollflexBasicalignment/adjustementofpressingstripForstiffbaldeandbentbladeForRollflexBasicalignment/adMeteringbeamswivellingoperatingpositionstandbypositioncleaningpositionMeteringbeamswivellingoperatMeteringbeamswivellingoperatingpositioncleaningpositionMeteringbeamswivellingoperatMeteringbeamoperatingposition1 screwjackelement2 handwheelwithpositionindicator3 bracket4pivotbearing5meteringbeambearingarm6thrustpieceMeteringbeamoperatingpositiGaugeforrollflexA=1,0mmMeteringbeamoperating

position1 gauge2 profilingspindle3 pressingstripGaugeforrollflexA=1,0mmMeGaugeforstiffbladeandbentbladeA=sheetthickness,e.g.0,4mmMeteringbeamoperating

position1 gauge2 profilingspindle3 pressingstripGaugeforstiffbladeandbentPartsforadjustingthegabbetweenApplicatorbeamandBackrollPartsforadjustingthegabbeFSRemark:AfterrollchangethedistancedevicemustturnedoutcompleteFSRemark:Remark:Theadjustingblademustbeattachedeach300-500mmofoutside.Guaranteeingthattheadjustingbladefitcorrectly.Remark:Remark:Turningthehandwheelcounterclockwise.Thefeelermustmoveeasybetween rollandadjustingblade.Carryingoutthisprocedureatbothside(FSandDS).Remark:Remark:Takeouttheindicatorandsetthezerposition

(?0000,00“).-Inordertoavoidanotwantedchange,theshaftshouldbestuck.Remark:BladeangleadjustingunitBladeangleadjustingunitColorreturnsystem1 strainerinsert(filter)2 returnline3 colorpan4returnplate(watercooled)Colorreturnsystem1 strainerColorreturnsystemColorreturnflowfrommeteringelementatreturnplateColorreturnsystemColorreturColorreturnsystemColoroverflowatbacksideofcolordistributionpipeCoatingSizingColorreturnsystemColoroverfBackingrolledgespray1 paperweb2coatingapplication3edgesprayEdgesprayBackingrolledgespray1 paperBackingrolledgesprayBackingrolledgesprayBackingrollshower(forcleaningonly)1 cleaningspraypipe2applicationroll3backingrollBackingrollshower(forcleanMeteringbeamheatingsystemKeepingmeteringbeamatconstanttemperaturetopreventunequalcrowningduetothermalstress(friction,temperatureofapplicationfluid).

Heatingofmeteringbeambeforestartup.Smallheating/watercirculationduringoperation.MeteringbeamheatingsystemKeATechnologicalpartBTechnicalcomponentsCOperationDMaintenanceESafetyATechnologicalpartRollflexRollflexStiffbladeStiffbladeBentbladeBentbladeHowtochangethecoatweightHowtochangethecoatweightLocalcontrolpanelsLocalcontrolpanels新涂布機(jī)培訓(xùn)資料(英文版)OperatingmodesOperatingmodesStartSequence1)Setoperatingmodes:?operation“+?automatic“+?coating“+e.g?stiffblade“2)Setcoaterparameters:bladeload[mm],press-onhosepressure[bar],meteringbeamangle[°]3)Coatingcolorsupplylowcirculation4)Threadingcoatersection5)Coatingcolorsupplyuppercirculation6)StartSequenceCoater7)AdjustedgedecklesandedgespraysStartSequence1)SetoperatAutomaticstartsequenceGLCoaterAutomaticstartsequenceGLCoStopsequence1)StopsequenceCoaterCleaningChangingofdistributiondeviceStopsequence1)StopsequAutomaticstopsequenceGLCoaterAutomaticstopsequenceGLCoaWebbreakprocedure1)Webbreaksignalwebcut-offaheadofCoater2)Stopcoatingsequenceactivatedautomatically3)CleaningWebbreakprocedure1)WebbPhotocellsPhotocellforpaperwebdetectionBeamdirectionofphotocellPhotocellsPhotocellforBeamdiSwingdirectionofknivesKnock-offdeviceSwingdirectionKnock-offdevicChecksduringoperationCheckcolorlayeronpaper:Loworhighgloss?(loworhighcoatweight)Checkcolorlayeronpaper:Equalcoverageorstripes?Checkapplicationwidth:SetedgedoctorpositionCheckifthereissufficientreturnflowfrommeteringelementChecksduringoperationCheckcChecksduringoperationCheckpaperglossaftercoaterChecksduringoperationCheckpChecksduringoperationAdjustedgedecklepositionChecksduringoperationAdjustATechnologicalpartBTechnicalcomponentsCOperationDMaintenanceESafetyATechnologicalpartCleaningApplicatorrollCleanatcrawlspeed.Startcleaningsequencemanually.Useasoftspongeandwarmwater.ColordistributionpipeRemovecolorresidues,ifany.BackingrollCleanatcrawlspeed.Activaterollshowermanually.Useasoftspongeandwarmwater.CleaningApplicatorrollCleanaCleaningColorresiduesincolordistributionpipeCleaningColorresiduesincoloCleaningMeteringrodSwitchonmeteringroddrivemanuallyandcleanwithsoftsponge.EdgedoctorsRemovecolorresidues,ifany.Checkforwearandreplaceifnecessary.ColorpanSwivelcolordistributionpipetocleaningpositionandcleancolorpanwithwarmwater.CleaningMeteringrodSwitchonCleaningNeverusesharpobjectstocleanthebackingroll!CleaningNeverusesharpobjectWhentoreplacewearparts?Meteringelements(blade,rollflex)Applicationquantitycannotbereducedanymore(bladewornout)Applicationfault(bladescratches,meteringrodwornout)Productchange,i.e.changeofapplicationrateOtherreasons,e.g.aftereverywebbreakWhentoreplacewearparts?MetWhentoreplacewearparts?DamagedmeteringrodWornoutbladesWhentoreplacewearparts?DamWhentoreplacewearparts?EdgedoctorDoctorbladewornout.DANGER:Themetalsupportblademustnotscratchontheapplicatorrollsurface!Whentoreplacewearparts?EdgEdgedoctorbladechangeEdgedoctorbladechangeReplacingarollflexunitImportantitems:Carryrollflexwith2-3peopleCheckifanoldmeteringrodcanbere-usedMakerecords,attachalabeltooldrodReplacingarollflexunitImporAssemblyofnewrollflexunitAssemblyofnewrollflexunit1 aligningaid2 blademeteringrodbed4 meteringrod5 woodenstripAssemblyofnewrollflexunit1 aligningaidAssemblyofnewAssemblyofnewrollflexunitAssemblyofnewrollflexunitAssemblyofnewrollflexunit1 meteringrod2 quick-releasecoupling3 driver4driveshaftAssemblyofnewrollflexunit1Replacingastiffbladeorbentblade1)Press?coatingstop“buttonmeteringbeamwillswiveltostandbyposition.2)Press?unclamp“buttonclampinghosewillde-aerate3)Takeoutoldbladeandinstallnewblade4)Press?clamp“button5)Press?coatingstart“buttonReplacingastiffbladeorbenPreparerollchange1.Swivelmeteringbeam,applicatorroll,andcolordistributionpipetocleaningposition.2.Switchoffdrivesandsafeguardagainstrestarting.3.Disconnectpneumaticandhydraulicsupplyandlubrication.4.Dismountdriveshaftcoupling.Rollchange

Preparerollchange1.Swivelm1)2)3)Rollchange1)2)3)Rollchange新涂布機(jī)培訓(xùn)資料(英文版)AdjustmentsafterrollchangeSetoperatingpositionmeteringbeamSetoperatingpositionapplicatorrollSetsplashguardSetsealinggap(onlyapplicatorrollchange)RollchangeAdjustmentsafterrollchangeSReplacinghydrauliccylinderPreparecylinderchange1.Stophydraulicunitandcloseshutoffvalves.2.Drainhydrauliccylinder.3.Suspendmeteringbeamwithliftinggeartocoatersectionframing.4.Removehydrauliccylinder.ReplacinghydrauliccylinderPrReplacinghydrauliccylinder1 pivotpin2 cover3 hydrauliccylinder4bearingpin5bellows6bearingarm7meteringbeam8shackle9liftingaidReplacinghydrauliccylinder1 Replacinghydrauliccylinder1 blockandtackle2 rope3 pivotpin4cover5hydrauliccylinder6pivotpin7colorpanReplacinghydrauliccylinder1Replacinghydrauliccylinder

AdjustmentsaftercylinderchangeSwivelmeteringbeamwhilede-aeratingcylinder.SetoperatingpositionapplicatorrollSetoperatingpositionmeteringbeamReplacinghydrauliccylinderAReplacingclampingandpress-onhosePreparehosechange1Press?unclamp“button.2Removetubeholderandsideshields.3Pulloldhoseoutofgroove.4Trimnewhoseandgrindclean.5Usesoapsudtofacilitatedrawingthenewhoseintothegroove.Replacingclampingandpress-oReplacingclampingandpress-onhose1 press-onhose2 pressingstrip3 hoseclip4connectionnipple5pneumaticairconnection6holder7clampingscrew8sideshield9meteringbeam10profilingspindlePress-onhoseReplacingclampingandpress-oReplacingclampingandpress-onhose1 clampinghose2 meteringbeam3 hoseclip4connectionnipple5pneumaticairconnection6clampingscrew7sideshieldClampinghoseReplacingclampingandpress-oReplacingscrewjackelementsPreparescrewjackelementchange1Removehandwheelandpositionindicator.2Removecoverwithholderandclamp.3Securescrewjackelementwithrope.4Removescrewjackelement.ReplacingscrewjackelementsPReplacingscrewjackelements1 screwjackelement2 handwheel3 bracket4clampReplacingscrewjackelements1Replacingscrewjackelements1 screwjackelement2 handwheelcover4holderwithclamp5framingReplacingscrewjackelements1Replacingscrewjackelements

AdjustmentsafterscrewjackelementchangeSetoperatingpositionapplicatorrollSetoperatingpositionmeteringbeamReplacingscrewjackelementsReplacingmeteringbeamangleadjustingdevicePreparechange1Stophydraulicunitandcloseshutoffvalves.2Suspendmeteringbeamwithliftinggeartocoatersectionframing.3Removeservomotorwithangleencoder.4Securescrewjackelementwithropesandremove.ReplacingmeteringbeamangleReplacingmeteringbeamangleadjustingdevice1 crossmember2 pivotpin3 guard4screwjackelement5cover6pivotpin7meteringbeam8frontblade9shackle10pull-lifthoistReplacingmeteringbeamangleReplacingmeteringbeamangleadjustingdevice1 intermediateflange2 gearcamlimitswitch3 screwjackelement4servomotor5guard6angleencoder7motorflangeReplacingmeteringbeamangleReplacingmeteringbeamangleadjustingdeviceAdjustmentsafterchangeSetmeteringbeam30°position.Setmeteringbeamminangle(15°)andmaxangle(55°).ContactVoithPaper!ReplacingmeteringbeamangleATechnologicalpartBTechnicalcomponentsCOperationDMaintenanceESafetyATechnologicalpartSafetyinstructionsforoperationDonotreachintoswivelrangeDonottouchrotatingormovingpartsRemovepaperscraponlywithsuitabledeviceIfmovementhasnottakenplace,donotinitiatebyhandReadsafetyregulationsoperationmanualchapter2Safetyinstructionsforoperat1 safetyrailings2 guardplateSpecifichazards1 safetyrailingsSpecifichaza新涂布機(jī)培訓(xùn)資料(英文版)演講完畢，謝謝觀看！演講完畢，謝謝觀看！GLCoater

TrainingSeaDragonPM4,-2005GLCoater

TrainingSeaDragonATechnologicalpartBTechnicalcomponentsCOperationDMaintenanceESafetyATechnologicalpartTaskofGLCoaterUniformapplicationoffluidinorderto:

Improveprintability改善印刷質(zhì)量Improveopacityandgloss提高透明度和光澤度Preventcurlinganddusting防止卷曲和除塵TaskofGLCoaterUniformappliPigmentingandcoating0.15-42-55-153.5-16<40-4550-7020-8080-300300-2000Pigmentingandcoating0.15-4Application

principle1 backingroll(背輥)2 rollapplicatorunit(輥式涂布裝置)3 framing(機(jī)架)4returnsystem(回流系統(tǒng))5meteringbeam(刮刀梁)Application

principle1 backingApplicationprincipleApplicationprincipleMeteringelementsContourcoat涂層輪廓withmeteringrodBladecoatStiff/BentBlade(硬/軟刮刀)Meteringrod(計(jì)量棒)CoverageSmoothnessMeteringelementsContourcoat涂DesignDataGL–COATERSTATIONControlfunctionhydraulicwithrollapplicationsystem.Thecoatercanbeusedwithrodorblade.DesignDataGL–COATERSTATIONDesignDataDesignDataDesignDataWebwidth5650mmMax.operationspeed620m/minDesignspeed700m/minDesignDataWebwidthDesignDataCoatingmachineDrynessbeforecoatingmachine93%Drynessatreel93%Coatingweight≤12g/m2Solidcontent≥60%Coatingcolourviscositiy350–2000cps(100rpm,#4Spindle,35°C)Coatingmeteringtyperod/StiffbladeCoatingdryingtypeAirDryers(customer′sprovision)CoatingweightcontrolCDmanualMDautomaticDesignDataCoatingmachineDesignDataApplicatorrollDiameter450mmFace5.860mmCoverthickness20mmCovermaterialrubberMagnaSizeCoverhardness25P&JBodyandjournalsofsteel,capsofcastiron.DesignDataApplicatorrollDesignDataBackingrollDiameter1.000mmFace5.850mmCoverthickness25mmCovermaterialrubber,TopcoatCoverhardness70P&JBodyandwelded–onjournalofsteelDesignDataBackingrollATechnologicalpartBTechnicalcomponentsCOperationDMaintenanceESafetyATechnologicalpartGLCoatermachineshopassemblyGLCoatermachineshopassembly1 backingroll(背輥)2 ropepulleysegment(引紙繩滑輪組)3 Rope(引紙繩)Backingroll1 backingroll(背輥)BackingrollApplicatorroll1 colorpan(顏料盤)2 colordistributionpipe(顏料分配管)3 applicatorroll(涂布輥)Applicatorrollspeedapprox.20%ofbackingrollspeed.(涂布輥的速度大約為背輥速度的20%)Applicatorroll1 colorpan(顏料盤ApplicatorrollswivellingOperatingpositionStandbyposition1 rollerapplicatorunit(輥式涂布裝置)2 hydrauliccylinder(液壓缸)3 pivotbearing(旋轉(zhuǎn)軸承)ApplicatorrollswivellingOperApplicatorrollswivellingoperatingposition工作位置cleaningposition清洗位置ApplicatorrollswivellingoperApplicatorrollgap1 screwjackelement(螺旋千斤頂)2 handwheelwithpositionindicator(操縱輪和位置指示器)3 limitstop(限位器)4Stand(支架)Applicatorrollgap1 screwjac1 Handwheel(操縱輪)2 spacerunit(定位架)3 limitstop(限位器)A=0,5-0,8mmApplicatorrollgap1 Handwheel(操縱輪)A=0,5-0,8ApplicatorrollgapApplicatorrollgapFraming1 backingrollbearing(背輥軸承)2 stand(支架)3 meteringbeambearingarm(刮刀梁的軸承座)4pivotbearing(傳動(dòng)軸承)Framing1 backingrollbearing(Colorpan1 applicationzone(施涂區(qū))2 colordistributionpipe(顏料分配管)3 coolingduct(冷卻劑導(dǎo)管)4Header(總管)5colorpan(顏料盤)Colorpan1 applicationzone(施涂Colordistributionpipe1 inlet(入口)2 exitholes(出口)3 Header(總管)4bypassholes(旁通孔)Colordistributionpipe1 inletColordistributionpipeswivellingOperatingpositionCleaningposition1 hydrauliccylinder(液壓缸)2 colorpan(顏料盤)3 colordistributionpipe(顏料分配管)1 colordistributionpipe(顏料分配管)2 hydrauliccylinder(液壓缸)3 colorpan(顏料盤)ColordistributionpipeswivelColordistributionpipeswivellingColordistributionpipeswivelColordistributionpipeswivelling1 sealingstrip(密封條)colordistributionpipe(顏料分配管)3 applicationroll(涂布輥)A=1mmColordistributionpipeswivelColordistributionpipeseal1 seal(密封條)2 colordistributionpipe(顏料分配管)3 clampingstrip(夾緊條)4applicatorroll(涂布輥)5fasteningscrew(螺栓)Colordistributionpipeseal1 Splashguard5mmSplashguard5mmEdgedoctor1 holderwithclamp2 doctorblade3 applicatorrollEdgedoctor1 holderwithclampEdgedoctor1 paperweb2 backingroll3 doctorblade4holder5clampEdgedoctor1 paperwebEdgedoctorMindthatthecolorwillflowoutwardsaftertheedgedoctorEdgedoctorMindthatthecolorEdgedoctorEdgedoctorEdgedoctorEdgedoctorMeteringbeam1 spacerunit2 crossmember3 hydrauliccylinder4deviceforadjustingmeteringbeamangle5bearingarm6meteringbeambearingarm7bladeholderMeteringbeam1 spacerunitMeteringbeam1 intermediateflange2 gearcamlimitswitch3 screwjackelement4servomotor5guard6angleencoder7motorflangeMeteringbeam1 intermediateflStiffbladePress-onhosede-aeratedPress-onhoseloaded1 paperweb2 loadingblade3 press-onhoseStiffbladePress-onhosede-aeStiffblade1 bladeguard2 pressingstrip3 press-onhose4coatingbladeStiffblade1 bladeguardStiffbladeStandardstiffbladetypes:BevelanglethicknessWidth=76,2mmCrosssectionofastiffbladeStiffbladeStandardstiffbladA)BladebevelangleparalleltotangentonbackingrollB)Bladebevelangledeflectedbyapprox.5°Meteringbeamanglemustbeincreasedtoapprox.35°StiffbladeA)BladebevelangleparallelBentbladeMeteringbeamangle30°Meteringbeamangleapprox.45°Range:20-55°BentbladeMeteringbeamangleBladeload(byretractingspacerunits)W3:meteringbeamangle(W1:bladedeflectionangle)W2:bladeangleBentblade

BladeloadW3:meteringbeamanBentbladeChooseabladeangleandcalculatethemeteringbeamangleBladeangleMeteringbeamangleBentbladeChooseabladeangleBentbladeExample:Bladeloading-6,0mmDeflectionangle22,5°W3=22,5°+W2BentbladeExample:1 pressingstrip2 press-onhose3 meteringrod4metering-rodbed5bladeRollflex1 pressingstripRollflexRollflexRollflexMeteringroddrive1 meteringrodwithquickcoupling2 coverhood3 motorwithgearbox4driveshaft5moveabledriveshaftMeteringroddrive1 meteringrMeteringroddriveMeteringroddriveGL-CoaterBladeclampingclosedopenGL-CoaterclosedopenProfilingspindles1 profilingspindle2 bladeguard3 coatingblade4press-onhose5pressingstrip6clampinghose7supportingstripProfilingspindles1 profilingForRollflexBasicalignment/adjustementofpressingstripForstiffbaldeandbentbladeForRollflexBasicalignment/adMeteringbeamswivellingoperatingpositionstandbypositioncleaningpositionMeteringbeamswivellingoperatMeteringbeamswivellingoperatingpositioncleaningpositionMeteringbeamswivellingoperatMeteringbeamoperatingposition1 screwjackelement2 handwheelwithpositionindicator3 bracket4pivotbearing5meteringbeambearingarm6thrustpieceMeteringbeamoperatingpositiGaugeforrollflexA=1,0mmMeteringbeamoperating

position1 gauge2 profilingspindle3 pressingstripGaugeforrollflexA=1,0mmMeGaugeforstiffbladeandbentbladeA=sheetthickness,e.g.0,4mmMeteringbeamoperating

position1 gauge2 profilingspindle3 pressingstripGaugeforstiffbladeandbentPartsforadjustingthegabbetweenApplicatorbeamandBackrollPartsforadjustingthegabbeFSRemark:AfterrollchangethedistancedevicemustturnedoutcompleteFSRemark:Remark:Theadjustingblademustbeattachedeach300-500mmofoutside.Guaranteeingthattheadjustingbladefitcorrectly.Remark:Remark:Turningthehandwheelcounterclockwise.Thefeelermustmoveeasybetween rollandadjustingblade.Carryingoutthisprocedureatboth