智能制造的數(shù)字化轉(zhuǎn)型

1、Realize Digitalization智能制造的數(shù)字化轉(zhuǎn)型Page 32017.12.21Why Digitalization?為什么要數(shù)字化運營效率新產(chǎn)品和服務(wù)自治，拉式經(jīng)濟成果式經(jīng)濟How Prepared Are You to Change Your Business?你的業(yè)務(wù)轉(zhuǎn)變準備得怎么樣了？ Increasing demands for productivity & reliability生產(chǎn)力 和可靠性方面的需求增加 World-wide race for Innovation 世界范圍內(nèi)的創(chuàng)新競爭 Energy Efficiency能源效率 Optimize Perfor

2、mance效能優(yōu)化 Multi-site development多站點開發(fā) Compressed delivery times交付時間壓縮 Increasing customization客制化增加The success factors of past may not helpyou in the future.過去的成功因素在未來或許沒什么幫助.Page 32017.12.21Digitalization changes engineering數(shù)字化改變了工程開發(fā)模式Ref.: BundesarchivRef.: n-tvPage 42017.12.21Digitalization chan

3、ges the Verification and Test數(shù)字化改變了驗證與試驗?zāi)Ｊ絇age 52017.12.21Digitalization changes production數(shù)字化改變了生產(chǎn)模式Page 62017.12.21Digitalization changes assembly數(shù)字化改變了裝配模式Page 72017.12.21Digitalization changes commissioning & service數(shù)字化改變了調(diào)試和服務(wù)模式Ref.: unbekanntPage 82017.12.21Digitalization changes the Cost Mana

4、gement數(shù)字化改變了成本管理模式Page 92017.12.21Page 112017.12.21H2HH2MFuture of Machines?M2MPast過去Current現(xiàn)在Future未來Smart EngineeringSmart ManufacturingSmart ServiceCreating the most holistic Digital Twin available on the market構(gòu)建市場上最完整的數(shù)字化雙胞胎MindSpherefeed back insights to continuously optimize product and produ

5、ctionPage 112017.12.21Smart EngineeringSmart ManufacturingSmartServiceCreating the most holistic Digital Twin available on the market構(gòu)建市場上最完整的數(shù)字化雙胞胎MindSpherefeed back insights to continuously optimize product and productionPage 122017.12.21Smart Engineering - Driving innovation for machinery perfor

6、mance智能工程-機械性能創(chuàng)新驅(qū)動How do you continually validate & Iterate?如何持續(xù)驗證和迭代Performance效能Throughput, Production rate, Precision/AccuracyReliability可靠性Durability, Maintenance, EMC, N&V, ThermalSmarter Machines更智能的機器Controls, Flexibility, Operator Assist. & Predictive Maint., IOTEfficiency效率Energy, Toolwear,

7、 WasteEngineer Innovation Page 132017.12.21with a Usage DrivenApproach應(yīng)用驅(qū)動模式的工程創(chuàng)新Key Elements of Smart Engineering智能工程的關(guān)鍵元素Mechatronic Engineering機電一體化工程Bionic Design仿生設(shè)計Master Data Model主數(shù)據(jù)模型Performance Engineering績效工程Automation Development自動化開發(fā)Page 142017.12.21Machine engineering機械工程Is it just a l

8、oading door?難道僅僅是一個裝貨門？safety limit switchpneumatic cylindervalves /air service unitcontrollercable hose pipesafety relayOperatorSoftwarelimit switchlimit switchPage 152017.12.21Digital MachineVirtual CommissioningAssembleCommissioning調(diào)試Mechatronic Engineering機電工程reduces the time from the first idea

9、 to the delivered machine縮短從初始想法到交付機器的時間TraditionalFutureMechanicSoftwareDetailed Engineering詳細工程設(shè)計MechanicElectric / FluidSoftwareMulti-disciplinaryEngineering多學科工程設(shè)計Electric / FluidTime SavingMechatronic Approach機電一體化方法Real MachineRealCommissioningCommissioning調(diào)試RealMachineReal CommissioningAssemb

10、leConceptDesign概念設(shè)計Mechanical ConceptsMechatronic ConceptConceptual Design概念設(shè)計Planning規(guī)劃RequirementsRequirementsEngineering需求工程RequirementsPage 162017.12.21Machinery companies are realizing benefitswith MechatronicApproach工程機械企業(yè)使用機電一體化方式實現(xiàn)增益30% reduction in needed MCAD seat licenses需要的MCAD許可證降低30% 2

11、0% Improvement in data re-use數(shù)據(jù)重用提升20%Concurrent design to increase design efficiency并 行設(shè)計提升設(shè)計效率Page 172017.12.21Bionic Generative design仿生生成式設(shè)計Set the conditions設(shè)置條件Run the simulation運行仿真Iterate, iterate and iterate again迭代、迭代再迭代Get your optimized design得到優(yōu)化的設(shè)計Discover Better Designs,Faster!更快、更好的產(chǎn)

12、品設(shè)計Page 182017.12.21Breaking the Mold of “Safe Path” Engineering打破“安全路徑”工程設(shè)計模式Source: Amazone Farm ImplementsLarge Cultivator (500 Pounds)大型耕耘機Expensive excessive cost tomanufacture 昂貴 - 造成本過高Over 16 meters of weld超過16米長 焊接Excessive product variability high reject and re-work costs過多 的變形產(chǎn)品 廢品多，返工成本高

13、Field failures現(xiàn)場故障多RESULTS Cultivator Redesign &Casted結(jié)果 耕耘機重新設(shè)計和鑄造2.5X Increase in durability 耐久性提升33% Cost Reduction成本降低8% Weight Reduction減重Eliminated 16.5m of welding 消除焊接OldPage 192017.12.21NewTeamcenter - Single Source of “The Truth”Siemens AG 2017Page 222017.12.21Hauni a World Market Leader世界

14、市場領(lǐng)導者20,000 cigarettes a minute每分鐘生產(chǎn)2萬根香煙Brand and size change over in mins幾分鐘內(nèi)更改產(chǎn)品品 牌和尺寸Maximum reliability & lowest noise emissions可靠性最大 化，噪音排放最低化Digital Evaluation of Energy consumption數(shù)字化評估能源消耗Simulation of energyconsumption indrive units and entire machine1D Simulation Amesim驅(qū)動單元和整機的能 量消耗仿真AMES

15、IM3D Schema NX MechatronicDesigner3D模式NX機電一體化設(shè)計Page 2208.06.2018Launching a highly energy-efficient loom發(fā)布高效節(jié)能的織布機Balanced performance while minimizing energy consumption最小化能源消耗的同時取 得最佳性能平衡Advanced model-based system engineering基于模型的高級系統(tǒng)工程Page 2308.06.2018Solid ModelMulti physics Evaluation of Machi

16、ne Thermal, Vibration and Noise機器散熱、振動和噪聲的多物理評估Pre-MeshSimplificationMeshingFluid FlowTemperature DistributionThermal DeflectionPage 2408.06.2018Vehicle and Occupants車輛與乘員Driving comfort& Vehicle Dynamics - John Deere駕駛舒適性和車體動力學Simcenter 3DPrescanSimcenter AmesimMadymoAutonomous controls simulation

17、combined with occupant and vehicle dynamics modelling整合乘員和車體動力學模型的自主 控制仿真Page 2508.06.2018Growth of Software in Machines機器中軟件的增長Today 60% of Machine functionality Software Dependent今天60%的機器功能依賴于軟件Page 262017.12.21Hardware and software development processes are different need 2 cycle approach to succ

18、eed硬件和軟件的開發(fā)過程不同，需要2個開發(fā)周期協(xié)調(diào)好才能成功Hardware follows three-to-five year cycles硬件遵循三到五年的周期Gate-based and linear development基于門的線性開發(fā)More stable technologies更穩(wěn)定的技術(shù)Software development measured in months軟件開發(fā)按月衡量Agile and iterative processes敏捷、迭代過程Rapid technology innovations快速技術(shù)創(chuàng)新VSPage 272017.12.21Page 2920

19、17.12.21CNHiUsing Teamcenter & PolarianCNHi使用Teamcenter 和PolarianSmart EngineeringSmart ManufacturingSmartServiceCreating the most holistic Digital Twin available on the market構(gòu)建市場上最完整的數(shù)字化雙胞胎MindSpherefeed back insights to continuously optimize product and productionPage 292017.12.21Capacity/ MESDig

20、ital Planning數(shù)字化規(guī)劃Operation SheetPage 2GE PROPRIETARY INFORMATIONWorkstation Operation SequencePlannerEngineModel or DrawingA. CherryGEnx4013557-458M58BU 150 100Lift Fixture onto FWD Outer Seal and secure to Seal and Case with guide pinsInstall Sweeney.Rotate seal until aligned with nozzleLube Bolts

21、 and secure seal to HPTNTorque bolts to 115 in-lbs12402 FWD Outer Seal 12422 Bolts, Machine12011C3022 Fixture, FWD Outer Seal (FOS) 1 856A420 Sweeney, Torque1Guide pinsFOS Inst Fixt.Sweeney12422,BoltsCAMAssemblingQualityShop FoorEWIProductBoMManufacturing process planningDigital Product數(shù)字化產(chǎn)品Digital

22、Simulation數(shù)字化仿真Smart Manufacturing process智能化制造過程Digital Production數(shù)字化生產(chǎn)Page 302017.12.21Page 322017.12.21Virtual Comissioning - Use case loading unit虛擬調(diào)試-負載單元用例the real thing實物real.wmvthe virtual commissioning虛擬調(diào)試virtual.wmvusing full detailed model !使用完全詳細模型Page 342017.12.21Digital Production Trac

23、eability數(shù)字化生產(chǎn)-可追溯性Challenge: Quality enhancement by gapless traceability of a product and introduction of a digital vehicle identification card (defect acquisition, BOM visualization)挑戰(zhàn)：通過無間 隙的產(chǎn)品可追溯性和引入數(shù)字化車輛標識卡（缺 陷獲取，BOM可視化）Benefits: Reduction of tact time, realization of a paperless production and

24、significant reduction of quality costs 效益：縮短節(jié)拍時間，實現(xiàn)無紙化 生產(chǎn)，顯著降低質(zhì)量成本A key strength is the ability tomanufacture parts andcomponents, provide remanufacturingsolutions and deliver unmatched partsavailability to dealers and customersanywhere in the world.Caterpillar Vision “Design Anywhere Build Anywhere

25、”Caterpillar的愿景 - 在任何地方設(shè)計-在任何地方建造Globalization全球化Smart EngineeringSmart ManufacturingSmartServiceCreating the most holistic Digital Twin available on the market構(gòu)建市場上最完整的數(shù)字化雙胞胎MindSpherefeed back insights to continuously optimize product and productionPage 352017.12.21MindSphereLet your machine speak

26、 to you讓機器對 你說Deliver unmatched machine speeds and sustain zerodefects快速、零缺陷 交付無可匹敵的機器Machine Closed Service Lifecycle 機器緊密結(jié)合服務(wù)生命周期 Smart Service enables better Engineering & manufacturing 智能服務(wù) 更好的設(shè)計和制造Page 362017.12.21Engaged Users - Service Information on Demand參與用戶 - 按需求的服務(wù)信息Smart Machines Equipp

27、ed with Computer Intelligence & Sensors智能機器 配備有計算機 智能和傳感器“Drill-Into” machine condition and fault isolation深入機器狀況和故障隔離3D Technical Publications & Augmented Reality in the picture for service3D技術(shù)發(fā)布和增強現(xiàn)實未 來服務(wù)Additive Manufacturepart-on-demand按需零件的增材制造Page 372017.12.21Tools, Equipment工具，設(shè)備Service Manua

28、ls, Drawings, Schematics 服務(wù)手冊，圖紙Replacement Parts,Approved/Allowed PartsToggles, Settings軟件，代碼，切換，設(shè)置Upgrades, Service Bulletins,Changes升級，服務(wù)公告，更改SN789SN456Smarter - Configuration-Driven Service Management更智能 配置驅(qū)動的服務(wù)管理As-Maintained零件更換批準件/允許件Worker Skill Level,Inspections 工人技能水平 檢測Software, Codes,Upg

29、radeSN123As-DesignedService PlanObsoletePage 382017.12.21Bausch + Strbel - realized digitalization across the entire machinelifecycle跨整個機器生命周期實現(xiàn)數(shù)字化30% shorter engineeringtime工程開發(fā)時間縮短30%Increasedflexibility柔性增加Consistent, end-to-end digitalization with theDigital Twin一致、端到端數(shù)字化，數(shù)字U化nrestri雙cted S胞ieme

30、ns胎AG 2017Page 392017.12.21Digitalization Maturity Analysis & Implementation 數(shù)字化成熟度分析及實施Weve done this before 之前我們已經(jīng)做了這些Page 412017.12.2116 of the top 18 Heavy Equipment OEMs usePLM solutions from Siemens前18位重型裝備OEM廠家中的16個使用西門子PLM解決方案Top 18 OEMsMechatronic SimulationEngineeringCollaborationManufactu

31、ringSiemens Presence13 use Teamcenter forPDM9 use NX as core body & Powertrain design tool8 of top 18 use all SiemensJT used as de-facto standard16 use Tecnomatix DM applications10 use for Systems EngineeringCaterpillarLMSPro-ETEAMCENTERTECNOMATIX/DelmiaDeereLMSPro-ETEAMCENTER (Vis) /WindchillTECNOMATIX/DelmiaKomatsuLMSPro-E/CatiaWindchill/EnoviaTECNOMATIX/DelmiaVolvoLMSPro-ETEAMCENTER/Wi