無(wú)縫鋼管廠設(shè)備介紹

1、更好的鋼鐵更好的鋼鐵 更好的環(huán)境更好的環(huán)境 更好的生活更好的生活BetterSteel,BetterLife. 無(wú)縫鋼管廠工藝設(shè)備簡(jiǎn)介無(wú)縫鋼管廠工藝設(shè)備簡(jiǎn)介無(wú)縫鋼管廠于85年9月建成投產(chǎn)，其總體設(shè)備從德國(guó)全套引進(jìn)，綜合了當(dāng)時(shí)世界上最先進(jìn)的工藝和設(shè)備，建成時(shí)具有世界鋼鐵行業(yè)八十年代初的先進(jìn)水平，設(shè)計(jì)年產(chǎn)50萬(wàn)噸，目前年產(chǎn)量已可達(dá)到80萬(wàn)噸。140 Seamless Tube Plant140 Seamless Tube PlantSeamlessHFWUOECoatingSorts of ProductMain GradeOCTG API Grade: K55 To Q125Non API Gr

2、ade: BG60 To BG150Boiler tube GB Series: 20G To 10Cr9Mo1VNbN ASME Series: SA-106B To SA-213T91 DIN Series etc.Line pipe, Structural pipe etc. API 5L : Grade B To X70 ASME/ASTM SeriesQuantity MT507,000110,000183,000Seamless-140 煉鐵煉鐵PuddlingPuddling 轉(zhuǎn)爐煉鋼轉(zhuǎn)爐煉鋼Steel-Making Steel-Making in converterin con

3、verter 電爐煉鋼電爐煉鋼Steel-Making in Steel-Making in electric furnaceelectric furnace 初軋初軋BloomingBlooming 連鑄連鑄continuouscontinuouscastingcasting 管坯管坯BilletBillet 環(huán)形爐加熱環(huán)形爐加熱 Heating inHeating inrotary hearthrotary hearthfurnacefurnace 穿孔穿孔PiercingPiercing 空心坯減徑空心坯減徑Reducing of hollowReducing of hollowbill

4、etbillet 連軋連軋Rolling in mandrel millRolling in mandrel mill 再加熱再加熱ReheatingReheating 張減張減Stretch ReducingStretch Reducing冷卻冷卻Cooling onCooling oncoolercooler 冷鋸分段冷鋸分段Cutting withCutting withsawssaws 切定尺切定尺Cutting for fixed lengthCutting for fixed length 調(diào)質(zhì)熱處理調(diào)質(zhì)熱處理Heat treatment Heat treatment (Quenc

5、hed and (Quenched and Tempered (water) )Tempered (water) ) 溫矯溫矯Warm straighteningWarm straightening 無(wú)損探傷無(wú)損探傷 超聲波超聲波 渦流渦流 漏磁漏磁 磁粉磁粉 Non-destructive testingNon-destructive testing(Ultrasonic, Eddy current, Flux(Ultrasonic, Eddy current, Fluxleakage, Magnetic particleleakage, Magnetic particleinspectin

6、g)inspecting) 水壓試驗(yàn)水壓試驗(yàn)HydrostaticHydrostatictestingtesting測(cè)長(zhǎng)稱重測(cè)長(zhǎng)稱重Length-measuringLength-measuringand weightingand weighting標(biāo)記標(biāo)記MarkingMarking涂油涂油CoatingCoating包裝包裝PackingPacking表面及尺寸檢驗(yàn)表面及尺寸檢驗(yàn)Surface &Surface &SizeSizeInspectingInspectingMain Process for Line PipeMain Process for Line Pipe管端

7、倒棱管端倒棱BevellingBevellingMain Process (Seamless OCTG)Main Process (Seamless OCTG) 無(wú)縫鋼管廠各區(qū)域生產(chǎn)流程無(wú)縫鋼管廠各區(qū)域生產(chǎn)流程管端加厚管端加厚調(diào)質(zhì)處理調(diào)質(zhì)處理無(wú)損探傷無(wú)損探傷油井管精整油井管精整鉆鉆 桿桿加加 工工管接頭管接頭加工加工油套管油套管加工加工外來(lái)外來(lái)坯料坯料工具工具接頭接頭加工加工管坯庫(kù)管坯庫(kù)連軋管機(jī)組連軋管機(jī)組中間庫(kù)中間庫(kù)光亮退火光亮退火流水流水精整精整備備料料庫(kù)庫(kù)鍋爐管鍋爐管精整精整成成 品品 區(qū)區(qū)熱熱 軋軋 區(qū)區(qū)精精 整整 區(qū)區(qū)精精 整整 區(qū)區(qū)管管 加加 工工 區(qū)區(qū)管管 加加 工工 區(qū)區(qū)測(cè)長(zhǎng)、

8、稱重棒材剝皮初軋坯、電爐坯入庫(kù)管坯庫(kù)剝皮棒材儲(chǔ)存火焰切割12剝皮棒材上料管坯上料管坯儲(chǔ)存管坯稱重橫移提升環(huán)形爐(管坯工藝準(zhǔn)備流程圖管坯工藝準(zhǔn)備流程圖)軋管工藝流程軋管工藝流程 芯棒潤(rùn)滑干燥芯棒潤(rùn)滑芯棒冷卻芯棒準(zhǔn)備中間庫(kù)熱鋸切尾冷床料筐稱重、組捆再加熱爐張減機(jī)分段鋸1#2#空心坯減徑機(jī)環(huán)形爐熱定心斜軋穿孔高壓水除鱗連軋脫棒芯棒定位抱棒處理(熱軋工藝流程圖熱軋工藝流程圖)軋管工藝流程軋管工藝流程 鋼管連軋環(huán)形加熱爐環(huán)形加熱爐穿孔機(jī)鋼管連軋穿孔機(jī)穿孔機(jī)穿孔機(jī)構(gòu)造穿孔穿孔原理鋼管連軋連軋機(jī)連軋機(jī)鋼管連軋張力減徑機(jī)張力減徑機(jī)切頭中間庫(kù)上料切尾渦流、超聲探傷吹灰分段鋸切矯直外徑壁厚檢驗(yàn)管端去毛刺內(nèi)表檢驗(yàn)磁

9、粉探傷X射線分鋼儀涂色環(huán)測(cè)長(zhǎng)、稱重噴標(biāo)、打捆精整區(qū)域精整區(qū)域-精整精整1#1#線線熱軋鋼管連軋上料區(qū)域及上料區(qū)域及MFLMFL切頭鋸切頭鋸鋼管連軋矯直機(jī)矯直機(jī)鋼管連軋MFLMFL分段鋸分段鋸鋼管連軋吹灰裝置吹灰裝置鋼管連軋超聲探傷設(shè)備超聲探傷設(shè)備鋼管連軋磁粉探傷設(shè)備磁粉探傷設(shè)備切頭中間庫(kù)上料切尾外表檢驗(yàn)探傷吹灰矯直外徑壁厚檢驗(yàn)缺陷再切分段鋸切內(nèi)表檢驗(yàn)鋼管分選涂標(biāo)稱重打捆鍋爐管工藝流程鍋爐管工藝流程熱處理光亮退火爐光亮退火爐上料上料段段加熱段加熱段快冷快冷段段緩冷緩冷段段出料出料段段2222m m33m33m4m4m1212m m2222m m切頭鋸切頭鋸矯直機(jī)矯直機(jī)無(wú)損探傷無(wú)損探傷分段鋸分段鋸修磨機(jī)修磨機(jī)水壓機(jī)水壓機(jī)0707區(qū)加厚設(shè)備區(qū)加厚設(shè)備PIERCING MILL 0808區(qū)主要生產(chǎn)設(shè)備區(qū)主要生產(chǎn)設(shè)備管加工區(qū)工藝流程管加工區(qū)工藝流程車絲管擰機(jī)水壓通徑車絲外保內(nèi)保測(cè)長(zhǎng)稱重噴印壓印打捆烘干涂油*管加工區(qū)主要產(chǎn)品管加工區(qū)主要產(chǎn)品PIERCING MILL 管體螺紋車絲機(jī) 管加工區(qū)主