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1、ZHNY1801 Insulating Oil Dielectric Strength Automatic Tester Operation Manual Shandong Zhonghui Instrument Co., LtdContents1. Summarization.12. Technical Specification13. Working Theory.24. Structure Characteristics.25. Operation Instructions.36. Points of Attention67. Malfunctions7Thank you for cho
2、osing ZHNY1801 Insulating Oil Dielectric Strength Automatic Tester. Please read the Operation Manual carefully before using the instrument.1. SummarizationMeeting clients demands, ZHNY1801 Insulating Oil Dielectric Strength Automatic Tester is suitable to national standard GB/T507-89, IEC standard I
3、EC156 and State Eclectricity Department standard DL429 Insulating Oil Dielectric Strength Testing. Introducing American advanced technology, it successfully applys computer technology on oil experiment instruments, making machine, electricity and instrument as an integration. It enhances compatibili
4、ty of electromagnetism. It has functions such as automatic testing, stirring, data processing, printing, fuzzy and hand stop testing etc. It has features such as high accuracy, good repeatability, easy operation, safty, reliability and stability etc.2. Technical SpecificationLargest testing voltage:
5、 80kVStop-rising voltage: 0kV-80kVTime of stop-rising: 0-10SSpeed of voltage rising: 2kV/S, 3kV/STesting error: 1.5%Resolution: 0.1kVMinimum breaking time: 5mSStirring time: 10S (0-9S adjustable)Motionless time: 15 M (0-59M adjustable)Interval time: 3-5M (0-9M adjustable)Nunmber of testing: 6 times
6、(1-6 times adjustable)Type of electrode: FlatElectrodesSapcing: 2.5mmPower Supply: AC230V, 50HzPower: 1.5kVAMonitor: Blue LCD monitor 240 x 128Storage: 100 testing resultsPrinter: Thermal printerEnvironment Temperature: 10-40Environment Humidity: 75%Dimension: l x b x h 460mm x 400mm x 380 mmWeight:
7、 20 kg3. Working TheoryThe instrument is suitable to national standard and industry requirement. Controlled by microcomputer, it implements to raise voltage in a stable speed. High performance AD switcher makes quick conversion between simulation and digital. Big blue screen display voltage. At the
8、instant that insulating oil is punctured, the number of instant voltage is recorded and stored. Testing result is printed by thermal printer. 4. Structure CharacteristicsThe following is the chart of instrument chart. 21. Protective cover2. Power switch3. Thermal printer4. LCD monitor screen5. Coole
9、r fan6. Earth-plate7. Fuse8. Power socket9. Cup5. Operation instruction(1) Preparation1. Oil cup and electrodes must keep clean. During the period of no testing, they ought to be filled with new transform oil for protection. After testing tinpot oil, they must be cleaned by impregnant gasoline or pe
10、troleum aether. They can be used again after drying (60).2. Oil cup and electrodes must be inspected after one-month continuous testing. Regulator is used to measure if there is a change of electrodes spacing. Magnifier is used to investigate if surface of electrodes gets dark. If the phenomena occu
11、r, readjust electrodes spacing and clean electrodes with silk cloth. This work should be also taken if the instrument is not used for a long period.3. Shake sample softly, making impurity scatted well-proportioned. Make sure there is not any air bubble. Put sample into oil cup slowly. Make sure ther
12、e is not any air bubble. Do not touch electrodes, inside of oil cup and sample. Testing is taken in a dustproof dry place. Therefore, sample is not contaminated.4. Oil cup is placed horizontally. Ensure there is good contact.5. Cover the protective cover during testing, avoid getting an electric sho
13、ck by high voltage.6. Ground wire must be connected before testing (ground wire must be thick enough), so that safety of people and instrument is guaranteed.(2) Testing procedure1. Switch on the power, blue LCD monitor displays,Insulating Oil Dielectric StrengthAutomatic TesterShandong ZhongHui Inst
14、rument Co., Ltd2. Press any key, it displays main menu,Voltage 00.0kVStatus: PreparationTime: xx : xx Test Set Date Data Print Press “”, “”, “Enter” key to select.ModeMotionless time: 15 MinInterval time: 5MinSpeed of voltage rising: 2kV/SStirring time: 00 S Motionless time: motionless time before t
15、esting Interval time: interval time of each testing Speed of voltage rising: select 2kV/S or 3kV/S according to different methodsStirring time: get rid of dissociative carbon caused by puncturationNunmber of testing: 6 timesStop-rising voltage: humidity in southern area is disadvantageo to instrumen
16、t, normally set 60 kVStop-rising time: time need for one testing Date Date Set2003 - 12 - 25 10 : 08 This is the real time. When power down, press “”, “”, “Enter” key to set date and time. Printer Printer Set Turn on Turn offPrinting the result or not can be selected. For the instruments from other
17、producers, testing can not be taken while there is no printing paper. This feature ensures that testing can be proceeded while printing paper is out. Historic data- Historic data -Disp. dataDelete dataReturnRegular data processing is applied. 100 data can be stored. Display data displays the punctur
18、ed number and average number of previous testing results. Delete data deletes data. When prompt occurs, data is already deleted. TestingVoltage 00.0kVStatus: PreparationTime: xx Minute xx SecondTest Set Date Data PrintCover the protective cover, press Enter, the instrument is timing on the basis of
19、motionless time automatically. When motionless time is up, voltage rises at the pre-set speed till sample is punctured. Then voltage goes down, stirs, stays motionless, until the number of testing reaches pre-set number. Average comes out and is printed. During all the status except voltage going do
20、wn, press “” to back, press Enter to skip the present status.6. Points of Attention(1) Instrument must be well connected to the ground.(2) During the rising of voltage, protective cover must be covered.(3) The instrument is installed on the level and solid workbench.(4) After testing, use cloth to c
21、lean the oil on the electrodes of compression chamber, floor and protective cover. Keep all components clean. Oil cup should be filled with dry oil for the next testing.(5) Please contact with supplier for small cups. 7. Regular Malfunctions(1) Phenomenon: After motionless time, voltage does rise.So
22、lution: Check if protective cover is covered.(2) Phenomenon: After switch on instrument, there is no display and no prompt sound.Solution: Check if AC supply wire is connected and if fuse is in good condition (check fuse after disconnecting AC supply wire).(3) Phenomenon: During the start of testing
23、 and start-up, prompt occurs.Solution: Operate according to the prompt.(4) Phenomenon: Printer does not work.Solution: Check printer set if it needs to be printed, or maybe printer is not on the line.歡迎您選用ZHNY1801便攜式油介電強(qiáng)度全自動(dòng)測(cè)定儀,在使用該儀器前請(qǐng)認(rèn)真閱讀使用說明書第一章 概 述ZHNY1801便攜式油介電強(qiáng)度全自動(dòng)測(cè)定儀符合國(guó)標(biāo)GB/T 507-89和國(guó)際電工委員會(huì)標(biāo)準(zhǔn)I
24、EC156絕緣油介電強(qiáng)度測(cè)定法及電力部行業(yè)標(biāo)準(zhǔn)DL429.9-91絕緣油介電強(qiáng)度測(cè)定法,滿足客戶的各種需要。本儀器引進(jìn)美國(guó)先進(jìn)科技,成功的將計(jì)算機(jī)技術(shù)應(yīng)用于油實(shí)驗(yàn)儀器上,實(shí)現(xiàn)了機(jī)、電、儀一體化,增強(qiáng)了設(shè)備的電磁兼容能力。使儀器具有自動(dòng)測(cè)試、自動(dòng)攪拌、數(shù)據(jù)自動(dòng)處理、自動(dòng)打印、智能停測(cè)(方便南方用戶),手動(dòng)停測(cè)等功能使儀器測(cè)試精度高、重復(fù)性好、操作簡(jiǎn)便、安全可靠、性能穩(wěn)定等優(yōu)點(diǎn)。第二章 技術(shù)指標(biāo)最大實(shí)驗(yàn)電壓:80kV停升電壓:0kV80kV停升時(shí)間:010S升壓速度:2kV/S、3kV/S測(cè)量誤差:1.5分 辨 率:0.1kV最小脫開時(shí)間:5 mS攪拌時(shí)間:10 S(09S)可調(diào)靜置時(shí)間:15分(
25、059分可調(diào))間隔時(shí)間:35分(09分可調(diào))實(shí)驗(yàn)次數(shù):6次(16次可調(diào))電極類型:平板型極間間距:2.5mm輸入電源:交流 230V,50Hz額定功率:1.5kVA 大屏幕顯示:藍(lán)屏240128存儲(chǔ)功能:可存100個(gè)測(cè)試結(jié)果打 印 機(jī):熱敏微型打印機(jī)使用環(huán)境溫度:1040使用環(huán)境濕度:75% 外形尺寸: lbh 460mm400mm380mm重 量:20kg第三章 工作原理按照國(guó)標(biāo)和行業(yè)要求, 采用先進(jìn)的微型計(jì)算機(jī)控制,實(shí)現(xiàn)了穩(wěn)速升壓;高性能AD轉(zhuǎn)換器,快速準(zhǔn)確模數(shù)轉(zhuǎn)換;藍(lán)色大屏幕顯示電壓值。絕緣油試樣出現(xiàn)擊穿現(xiàn)象瞬間,精密高壓數(shù)字電橋記錄擊穿瞬間電壓值,同時(shí)存儲(chǔ)電壓值,熱敏打印機(jī)打印測(cè)試結(jié)果
26、。第四章 結(jié)構(gòu)特征一、儀器結(jié)構(gòu)如下圖所示:俯視圖 后視圖1、保護(hù)罩; 6、接地端; 2、電源開關(guān); 7、保險(xiǎn)絲;3、熱敏打印機(jī); 8、電源插座;4、LCD顯示屏; 9、電極杯。5、散熱風(fēng)機(jī); 第五章 使用方法一、準(zhǔn)備工作1、 油杯和電極需保持清潔,在停用期間,必須盛以新變壓器油保護(hù)。凡試驗(yàn)劣質(zhì)油后,必須以溶劑汽油或石油醚洗滌,烘干(溫度 60 )后方可繼續(xù)使用。2、 油杯和電極在連續(xù)使用達(dá)一個(gè)月后,應(yīng)進(jìn)行一次檢查。用校規(guī)檢驗(yàn)測(cè)量電極距離是否變化,用放大鏡觀察電極表面是否有發(fā)暗現(xiàn)象,若有此現(xiàn)象,則應(yīng)重新調(diào)整距離并用綢布擦凈電極。若長(zhǎng)時(shí)間停用,也應(yīng)進(jìn)行此項(xiàng)工作。3、輕輕搖動(dòng)盛有試樣的容器,使油中的雜質(zhì)均勻分布而不形成氣泡,將試樣慢慢倒入已準(zhǔn)備好的油杯,倒時(shí)不要形成氣泡,不能用手觸及電極、油杯內(nèi)部和試油,并在防塵干燥
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