西門(mén)子吸嘴日常保養(yǎng)及預(yù)防性管理

1、WORK INSTRUCTION作 業(yè) 指 導(dǎo) 書(shū)DOC.No. / 文件編號(hào):FIEEI-075REV./ 版本號(hào):01PRODUCT/ 產(chǎn)品:AllTITLE / 標(biāo)題:SIPLACE Nozzles Cleaning & preventive management西門(mén)子吸嘴日常保養(yǎng)及預(yù)防性管理PAGE/頁(yè)數(shù)1 OF 11REVISION HISTORY / 版本記錄REVISION 版本CHANGE DESCRIPTION 修改內(nèi)容ISSUER發(fā)布者RELEASE DATE發(fā)行日期REMARK備注APPROVALDEPARTMENTNAMETITLE部門(mén)名字職位1.0 PURPO

2、SE目的Provide good & cleaning nozzle for production line to reduce the product quality issues and machine down time caused by nozzle problem.確保為生產(chǎn)線(xiàn)提供優(yōu)質(zhì)清潔的吸嘴，減少因吸嘴問(wèn)題造成的產(chǎn)品品質(zhì)問(wèn)題和停機(jī)時(shí)間2.0 SCOPE范圍This procedure is Applicable for XJDZSMT Siemens placement equipment.本規(guī)程適用于XJ電子大樓一樓SMT西門(mén)子貼片設(shè)備。3.0 DEFINITIONS

3、/定義3.1 SMT- Surface Mount Technology 表面貼裝技術(shù)3.2 PM Preventive Maintenance 預(yù)防性保養(yǎng)4.0 RESPONSIBILITY 職責(zé)4.1 SMT engineer is responsible to compile WI, establish nozzle PM and management procedure to direct PM team to progress the activity.SMT 工程師負(fù)責(zé)編寫(xiě)指導(dǎo)書(shū)，制定吸嘴保養(yǎng)和管理程序。指導(dǎo)技術(shù)員和保養(yǎng)人員進(jìn)行吸嘴保養(yǎng)。4.2 SMT PM Team is res

4、ponsible for the detailed PM activity.SMT 保養(yǎng)人員負(fù)責(zé)執(zhí)行具體的保養(yǎng)行為。4.3 Machine operator feedback the machine running information to engineer & technician timely. We are all responsible for our equipment.機(jī)器操作員及時(shí)向工程師和技術(shù)員反饋機(jī)器的各種運(yùn)行信息，做到：我們所有人對(duì)我們的設(shè)備負(fù)責(zé)。5.0 EQUIPMENT/TOOLS 儀器/工具5.1 Cleaning appliance for nozzle

5、 series 60x, 70x/90x, 1x0x. 吸嘴清潔器具。5.2 Nozzle brush (Ø8mm) with brush size<0.1mm 吸嘴刷子5.3 Ultrasonic bath with minimum 20 minutes runtime and a minimum size of L = 85 / B = 50 / D = 25 mm.超聲波清洗柜5.4 Lint-free cloths 無(wú)塵布5.5 Ethyl alcohol 普通酒精5.6 Compress air 壓縮空氣5.7 Magnifying glass / Microscop

6、e 放大鏡 / 顯微鏡6.0 PROCEDURE 步驟6.1 Remove the nozzle from machine.從機(jī)器上將吸嘴拆除。For ceramic nozzle / 針對(duì)陶瓷吸嘴6.2 Filling the cleaning appliance. 將吸嘴放置到清潔器中。6.2.1 Turn the wing bolt (90º/to the left) in order to loosen the top part of the block.將旋鈕向左轉(zhuǎn)90度或0度，松開(kāi)鎖住的頂蓋。6.2.2 Separate top and bottom part. 將上蓋和

7、底座分開(kāi)。6.2.3 Insert the ceramic nozzles (color coding headfirst) into the location hole of the top part.將陶瓷吸嘴擺放到清潔器的孔中。（如圖所示，有顏色條碼的一端朝上。）6.2.4 Place the bottom part onto the nozzle tip, inner side facing downward.將底蓋蓋上，內(nèi)表面朝下。.6.2.5 Turn the wing bolt (90º/to the right) and interlock both parts.向右

8、旋轉(zhuǎn)旋鈕，將上下蓋鎖上。6.3 Cleaning without Ultrasonic Bath. (In case of strong pollution, e.g. with soldering paste, cleaning without ultrasonic bath is not sufficient)不用超聲波清洗柜。（如果污染嚴(yán)重，比如錫膏污染，這時(shí)不用超聲波是清洗不干凈的。）6.3.1 Dip nozzle brush (Ø8mm) into cleaning liquid. 用刷子(Ø8mm)蘸取清洗液。6.3.2 Place nozzle brush

9、(Ø8mm) into grooves of the cleaning appliance and remove contamination: clean with small upward movements (of app. 3-5mm), apply slight pressure only.將毛刷放在清洗器的凹槽中，輕輕的來(lái)回刷洗，去除吸嘴的污染物。(Strictly avoid any contact of nozzle tips with the metal core of the brush.嚴(yán)禁用毛刷的金屬部分接觸吸嘴頭部。)6.4 Cleaning with Ult

10、rasonic Bath/用超聲波柜清洗6.4.1 Insert cleaning appliance, nozzle tips pointing downward, into ultrasonic bath.將吸嘴清潔器按照吸嘴頭部朝下的方向放進(jìn)超聲波柜。6.4.2 When ultrasonic time sequence is over, turn appliance so that nozzle tips point upward.超聲波清洗時(shí)間結(jié)束后，將清洗器翻轉(zhuǎn)吸嘴頭部朝上放置。6.4.3 Place nozzle brush (Ø8mm) into grooves of

11、 the cleaning appliance and remove contamination: clean with small upward movements (of app. 3-5mm), apply slight pressure only.將毛刷放在清洗器的凹槽中，輕輕的來(lái)回刷洗，去除吸嘴的污染物。（同上）6.5 After-cleaning 清洗以后6.5.1 Rinse cleaning residues from nozzles and cleaning appliance with tap water.用水沖洗清洗器去處吸嘴上的殘留物6.5.2 Degrease app

12、liance and nozzles using a lint-free cloth moistened with ethyl alcohol.用無(wú)塵布蘸取酒精清潔吸嘴和清潔器上。6.5.3 Use compressed air to blow clean the nozzle appliance from top and bottom.用壓縮空氣清潔清洗器的上面和底面。6.6 Use a magnifying glass or a microscope to check the suction area of the nozzles. Re-clean nozzles if first cl

13、eaning was not satisfactory and replace all defective nozzles.用放大鏡或顯微鏡檢查吸嘴吸氣部分。如果清洗效果不好需要重新清洗并更換壞的吸嘴。6.7 Check the nozzles for correct cleaning result.確認(rèn)吸嘴清洗效果。For plastic nozzle / 針對(duì)塑膠吸嘴6.8 Plastic nozzle can not be cleaned by ultrasonic+. 塑膠吸嘴不能使用超聲波加酒精清洗。6.9 Follow up the process from 6.2 6.3.執(zhí)行6

14、.2到6.3的清洗步驟。6.10 Follow up the process from 6.5 6.7.執(zhí)行6.5到6.7的清洗步驟。7.0 APPENDIX 附件7.1 Siemens nozzle PM frequency. 西門(mén)子各種吸嘴保養(yǎng)頻率7.1.1 For the nozzle which is not used for 0201 component, one week one time.普通吸嘴（0201吸嘴除外）， 一星期做一次保養(yǎng)。7.1.2 For the 0201 nozzle, do the PM daily.0201吸嘴，每天做一次保養(yǎng)。7.2 Siemens no

15、zzle lifetime. 西門(mén)子各種吸嘴使用壽命。7.2.1 Plastic nozzle for chip component: about 24 weeks塑膠吸嘴，大約24星期7.2.2 Ceramic nozzle for chip component: 612 months.陶瓷吸嘴， 大約612月。7.3 Siemens nozzle defect acceptable criteria西門(mén)子吸嘴磨損缺陷最低接受標(biāo)準(zhǔn)？7.4 Siemens 906 # nozzle (for 0201 component) off line PM process西門(mén)子0201吸嘴離線(xiàn)保養(yǎng)流程。Spare nozzle readinessChange nozzle with the ready nozzleCheck nozzle vacuumClean nozzle offlineRe