壓載水處理系統(tǒng)技術(shù)方案

1、 Technical Description / 技術(shù)協(xié)議Ballast Water Management System / 壓載水處理系統(tǒng)壓載水處理系統(tǒng)技術(shù)協(xié)議PROJECT : 項(xiàng)目： SHIPOWNER :船東：SHIPYARD :船廠：DESIGNER：設(shè)計(jì)方：PUMP CAPACITY :壓載水泵：1000 m3/hr BWMS CAPACITY :壓載水處理系統(tǒng)：1000 m3/hr DATE :日期：1. 系統(tǒng)組成 / System ComponentsTM壓載水處理系統(tǒng)是一種采用機(jī)械過濾和紫外線（UV）消毒技術(shù)相結(jié)合的在線二級處理系統(tǒng)。自清洗過濾器通過攔截水中較大生物體起到預(yù)處

2、理作用，后續(xù)的紫外消毒系統(tǒng)對海水進(jìn)行殺菌消毒，滿足IMO D-2排放標(biāo)準(zhǔn)。The TM BWMS features two-stage process, applying efficient automatic filtration to remove larger organisms and sediments followed by powerful medium pressure UV unit to disinfect and inactivate smaller plankton, bacteria and pathogens, in compliance with IMO D-2

3、standard. 除不使用活性物質(zhì)，也無任何有毒物質(zhì)產(chǎn)生外，TM壓載水處理系統(tǒng)所采用的中壓紫外裝置在船用行業(yè)有顯而易見的優(yōu)勢。中壓紫外消毒裝置設(shè)計(jì)緊湊、占用空間小，從而使其適用于任何船只，尤其當(dāng)安裝空間有限時。The medium pressure UV device, adopted by TM BWMS, has significant advantage in marine application besides its physical nature in process. It calls for minimized footprint due to its compact des

4、ign, which makes it easy to fit into any vessel especially those with limited space available. 系統(tǒng)特性 / System Features：l 安全可靠、無需添加任何化學(xué)品 / No chemicals added or generatedl 無毒性副產(chǎn)物 / No toxic by-productl 設(shè)計(jì)緊湊、占地小 / Compact design and minimized footprintl 操作簡單，自動運(yùn)行 / Automatic & 100% Safe Operationl

5、方便維護(hù)、費(fèi)用低 / Little Operation Attention Required & Minimum Maintenancel 無腐蝕問題 / No corrosion concernl 降低壓載艙中的沉積物 / Sediment Removal on BallastingTM BWMS按訂貨時的系統(tǒng)供貨要求，有散件供貨和撬塊供貨兩種方式。設(shè)備組成包括主要包括：（1）高壓反沖自清洗過濾器；（2）中壓紫外（UV）殺菌裝置；（3）高壓泵；（4）管路及閥門組件（5）系統(tǒng)支架（6）控制系統(tǒng)；521634Fig.1-1: -BWMS撬塊安裝3D模型TM壓載水處理系統(tǒng)，采用高壓反沖自清

6、洗過濾器（1）對壓載水進(jìn)行預(yù)處理，再用UV（紫外）殺菌裝置（2）對海水進(jìn)行殺菌消毒。處理設(shè)備（過濾器和紫外殺菌裝置）連接到壓載水管路系統(tǒng)中，使進(jìn)入和排出的壓載水在線得到有效的處理。The TM BWMS (filter and UV reactor) is integrated into ballast water system and so that proper treatment occurs inline automatically both at ballasting and de-ballasting. 壓載時，海水經(jīng)過濾器過濾和UV消毒處理。在排放時只經(jīng)過UV消毒進(jìn)行再次處理，確

7、保任何可能在壓載艙內(nèi)生長的生物在排放前得到完全殺滅。相關(guān)自動閥門的切換操作由PLC程序自動控制完成。Ballast water is treated going through the complete process (filter followed by UV reactor) at ballast water intake and re-treated at discharge through the UV reactor only (filter bypassed). The UV irradiation of ballast water again during de-ballast

8、ing ensures that any bacterial regrowth that may have occurred in the ballast tanks is fully disinfected before discharge. The switching of related automatic valves is controlled and completed by PLC automatically. Fig.1-2：壓載（紅色路線）Fig.1-3：排放（綠色路線）2. 技術(shù)規(guī)格 / Technical SpecificationModel :型號： Supply Vo

9、ltage :電壓：440V/3P/60HzBallast pump capacity :壓載水泵流量：1000m3/hr BWMS Treatment Capacity :壓載水裝置處理能力：1000m3/hr Power Consumption in Total :最大功率： 106kWPressure Loss :壓損：0.2 0.3 bar Skid outline Dimension :支架外型尺寸：3052(L) x 1782(B) x 1895 (H) mm2.1 高壓反沖自清洗過濾器 / High pressure Back flushing filter攔截水中大于50微米的

10、生物和沉積物降低壓載艙中的沉積物過濾預(yù)處理目的改善紫外燈的透光度，從而提高UV裝置的殺菌效率Fig.2-1. 過濾器濾網(wǎng)結(jié)構(gòu)高壓反沖自清洗過濾器安裝在壓載水泵出口之后，連續(xù)不間斷過濾運(yùn)行。采用差壓控制高壓反沖技術(shù)，對濾網(wǎng)進(jìn)行自動反沖清洗，反沖洗時不影響過濾過程。The filter is designed to automatically back-flush itself at the end of each ballasting or de-ballasting operation, and when a timer is triggered or preset differential

11、pressure caused by solids built up on filter screen is reached. Fig 2-2. 過濾過程Fig 2-3. 高壓反沖自清洗濾網(wǎng)過程反沖洗出水口水口76出水口進(jìn)水口54321 Fig.2-4: 過濾器3D模型 Composed of / 組成： （1） 筒體 / filter body：316LSS50um細(xì)濾網(wǎng)（四層結(jié)構(gòu)）/ fine screen：316LSS5mm粗濾網(wǎng) / coarse screen：316LSS（2）清洗電機(jī) / Cleaning motor（440V/3p/60Hz：1.1KW）；（3）減速機(jī) / Red

12、ucer；（4）接近開關(guān) / Limit switch；（5）接線盒 / Junction box；（6）壓差開關(guān) / Differential pressure switch；（7）自動反沖排污機(jī)構(gòu) / Automatic drain valve設(shè)備特性：l 過濾面積大、運(yùn)行可靠、結(jié)構(gòu)簡單；l 壓差自動控制濾網(wǎng)清洗；l 反洗要求水量??；l 連續(xù)不間斷過濾，高壓反沖清洗濾網(wǎng)不影響過濾運(yùn)行；l 高壓反沖清洗濾網(wǎng)徹底，保證過濾器適應(yīng)惡劣水質(zhì)。過濾器規(guī)格： Model :型號： Flow rate :流量：1000m3/hr Filtration grade :過濾精度：50 micronHigh

13、pressure back flushing :高壓反洗：8m3/hr Power consumption of flushing pump:高壓反洗泵功耗：7.5 kWDesign pressure :設(shè)計(jì)壓力：8 bar Max. working temperature :最大工作溫度：55Dimension(mm) :尺寸： 740 x 2155 (H) mmFig.2-5: Outline drawing of self-cleaning filter_horizontal 2.2 UV裝置壓載水處理系統(tǒng)系統(tǒng)使用中壓高強(qiáng)紫外光照射，可有效殺滅細(xì)菌、病毒、霉菌、真菌和其它生物體。中壓紫外

14、燈在紫外光和可見光光譜范圍中具有寬廣而突出的線型光譜。其較高的輻射強(qiáng)度使緊湊型設(shè)計(jì)也能得到極佳的殺菌消毒效果。The medium pressure lamps that TM BWMS utilizes produce polychromatic UV output across the entire spectrum of germicidal curve. Thus the medium pressure UV device is powerful enough to handle extremely high flow rate with very small footprint to

15、 be required. Taking into account the Therefore, medium pressure UV is most suitable for ballast water treatment application, which has to face various and poor water quality challenges besides high flow rate request.321645 Fig. 2-6: 中壓紫外殺菌裝置3D模型Composed of / 組成： 1) 紫外反應(yīng)腔體，SS316L材質(zhì)；2) 中壓紫外燈管帶石英套管；3)

16、 紫外燈管自清洗裝置；4) 紫外腔體中溫度傳感器；5) 紫外線強(qiáng)度傳感器；6) 接線盒；7) 電子鎮(zhèn)流器。Fig. 2-7: 中壓紫外殺菌裝置3D透視圖設(shè)備特性：l 采用錯流、管道式安裝l 設(shè)計(jì)緊湊、占地小l 316L不銹鋼紫外腔體設(shè)計(jì)l 中壓紫外燈，廣譜紫外輸出l 石英燈管自清洗裝置，確保在水質(zhì)惡劣情況下也能取得持續(xù)和可靠的殺菌效果l 先進(jìn)、可靠的紫外光強(qiáng)探測儀，自動控制燈管清洗l 安裝方便，操作簡單，自動運(yùn)行l(wèi) 方便維護(hù)、費(fèi)用低UV Specification / UV規(guī)格： Model :型號：Capacity :處理能力：1000m3/hrDesign pressure :設(shè)計(jì)壓力：8

17、 barOperational water temperature :運(yùn)行水溫：< 45 Protection degree :防護(hù)等級：IP54 Dimension(mm) :尺寸：1362(L) x 645 (B) x 1100 (H)mm Lamp Life Time :燈管使用壽命：5000Hr 8000HrLamp Supplier :燈管廠家：德國進(jìn)口 Fig.2-8: Outline drawing of UV reactor 2.3 電氣及控制系統(tǒng) / Power Panel and Control Panel壓載水處理系統(tǒng)采用 PLC（可編程邏輯控制器）控制系統(tǒng)，控制各

18、個設(shè)備元件及整個系統(tǒng)的自動運(yùn)行。The entire TM BWMS is controlled by a PLC (programmable logic controller) control panel with in-touch screen mounted on it. The PLC system monitors and controls all components (filter, UV, automatic valves, if required) and keeps the UV unit running at optimal status. 4152367Fig. 2-9

19、: PLC控制柜3D模型主要包括：（1）箱體；（2）觸摸屏；（3）系統(tǒng)銘牌；（4）電源指示；（5）運(yùn)行及故障指示；（6）轉(zhuǎn)換開關(guān)；（7）急停按鈕；以及柜內(nèi)PLC和控制元器件組成。自動儀表在線監(jiān)測流量、壓差、溫度和紫外照射強(qiáng)度，輸送信號到PLC系統(tǒng)進(jìn)行控制和報警。并通過觸摸屏人機(jī)界面完成系統(tǒng)控制、狀態(tài)和參數(shù)顯示以及相關(guān)操作，包括：ü 儀表檢測數(shù)據(jù)的采集；ü 系統(tǒng)閥門的控制；ü 系統(tǒng)流量的調(diào)節(jié)；ü 壓載/排放等系統(tǒng)運(yùn)行；ü 參數(shù)及故障顯示；ü 數(shù)據(jù)記錄及歷史數(shù)據(jù)的查詢；ü 數(shù)據(jù)處理；ü 數(shù)據(jù)通訊；ü 遠(yuǎn)程操作

20、；ü GPS信號數(shù)據(jù)的傳輸；Fig.2-11: BWMS In-touch ScreenMonitored on touch screen about all conditions of ballast water treatment system including: 帶觸摸屏的控制面板顯示壓載水處理裝置的所有情況，包括：- Automatic back-flushing of filter / 自動反洗過濾器- UV running status / UV運(yùn)行狀態(tài)- Logging status of system / 記錄狀態(tài)- Valve control / 閥門控制- Al

21、arm message / 報警信息: * Low flow rate alarm / 低流量報警* Temperature alarm for UV chamber / UV腔體溫度報警* 遠(yuǎn)程綜合報警Operational temperature / 運(yùn)行溫度 : 0 55 Electrical supply / 電源- Voltage / 電壓: AC 440V - Phase / 相: 3 Phase - Frequency / 頻率: 60Hz GPS signal input/ GPS信號輸入：RS422 / NEMA0183Remote communication port/ 遠(yuǎn)

22、程通信接口：RJ45Remote communication protocol/遠(yuǎn)程通信協(xié)議：Modbus TCP/IPPower panel dimension / 動力柜尺寸：1300 (L) x 600 (B) x 2000 (H)mmMaterial /材質(zhì) : Epoxy coated / 環(huán)氧防腐Color / 顏色: 認(rèn)可圖紙確認(rèn) Protection / 防護(hù)等級：IP54Located in safety area (Engine room) / 位于安全區(qū)域 （機(jī)艙）3. 供貨范圍 / SCOPE OF SUPPLY NODESCRIPTIONShipyard船廠提供QTY

23、 數(shù)量Remark備注1 Filter Unit with high pressure pump過濾器（帶高壓反洗泵） 1 set 2 UV Unit UV裝置 1 set 3 Power Panel 動力柜 1 set 4 Local Control Panel with HMI就地控制柜（帶觸摸屏） 1 set 5Flow Meter 流量計(jì) 1 set 6Motorized ON/OFF Butterfly Valve電動開關(guān)蝶閥 4 set （根據(jù)設(shè)計(jì)院圖紙調(diào)整）7Flow Control Valve 流量控制閥 1 set 8Check Valve 止回閥 1 set 9Sampli

24、ng Valve 取樣閥（316LSS） 1 set 10Sewage pump排污泵1 set11All Piping/Fitting/Flanges and Its Accessories within skid支架內(nèi)管路/管件/法蘭和附件 12All Power Interface Cable and Its Accessories within skid 支架內(nèi)連接電纜和附件 13Skid mounted supply撬塊供貨 14Makers Standard Spare Parts 廠家標(biāo)配備件 15Manuals 手冊 16 All Piping/Fitting/Flanges

25、and Its Accessories outside skid支架外管路/管件/法蘭和附件 17All Power Interface Cable and Its Accessories outside skid 支架外連接電纜和附件 18 All Installation Works 安裝1 lot19Commissioning and Training 調(diào)試和培訓(xùn) 1 lot 4. 文件資料/ DOCUMENTS 4.1 資料清單見下表: 1Process Design工藝設(shè)計(jì)文件1.1Process Flow Diagram 工藝原理圖 1.2Piping and Instrument

26、 Diagram (P&ID) 管道及儀表流程圖（P&ID）1.3Utilities Consumption List公用工程消耗清單1.4Installation Guidence Manual安裝指導(dǎo)手冊1.5Operation and Maintenance (O&M) Manual操作維護(hù)手冊1.6Spare Parts List備品備件清單1.7Special Tool List特殊工具清單1.8Scope of Supply List供貨范圍清單2Equipment Design設(shè)備設(shè)計(jì)文件2.1Skid Outline Drawing模塊外型尺寸圖2.2S

27、kid Installation Drawing模塊安裝圖2.3Nameplate Drawing銘牌圖2.4High Pressure Flushing Pump Outline Drawing & Performance Curve高壓泵外型圖和性能曲線2.5Sampling Valve Drawing取樣口詳圖2.6Motorized Valve Drawing電動閥門詳圖2.7Magnetic Flowmeter Document電磁流量計(jì)資料3Electrical & Control Design電氣/自控設(shè)計(jì)文件3.1System Control Logic Sch

28、ematic Diagram系統(tǒng)控制邏輯框圖3.2Control System Struction Diagram控制系統(tǒng)結(jié)構(gòu)圖3.3PLC Panel Arrangement DiagramPLC柜布置圖3.4Power Panel Arrangement Diagram動力柜布置圖3.5Electrical Equipment and Instrument List電氣設(shè)備及儀表清單3.6Cable Wiring Schematic Diagram電纜接線原理圖3.7Cable List電纜清單4證書4.1Copy of CCS Type Approval CertificateCCS型式認(rèn)可證書復(fù)印件4.2Copy of IMO Type Approval CertificateIMO格式型式認(rèn)可證書復(fù)印件4.3CCS Product Insp