HG12焊管機組參數(shù)報價--中英文版

1、 HG12高頻直縫焊管機組HG12 HIGH-FREQUENCY PIPE MAKING MACHINE技術(shù)方案及報價Technical Proposal & Quotation一、 機型MODEL： 12 二、 生產(chǎn)能力：PRODUCE CAPACITY NO.項目(ITEM)數(shù)值(WORKING RANGE）REMARK備注1制管外徑Outer diameter.6mm40mm2制管壁厚Pipe thickness.0.2mm2.0mm3方管尺寸Square tube size4.5*4.5mm40.5*40.5mm4方管壁厚Square tube thickness0.6mm5制

2、管速度Produce speed20M/min100M/min6制管長度Pipe length4M12M三、 帶鋼規(guī)格：STEEL STRIPS SPECIFICATION序號NO.項目(ITEM)數(shù)值(WORKING RANGE)REMARK備注1鋼帶厚度Thickness of strips0.2mm2.0mm材質(zhì): MATERIAL低碳鋼Low carbon steel2鋼帶寬度Width of stripsH1850mm3鋼卷外徑O.D. of steel coil800mm1200mm4鋼卷內(nèi)徑I.D. of steel coil300mm350mm(可定制)5最大卷重Maxi. L

3、oad weight800kgs四、 生產(chǎn)線工藝流程：working flow 原料（帶鋼卷）開卷儲料被動矯平成型軋制高頻焊接去除外毛刺噴淋冷卻定徑、整型粗矯直定尺切斷收管、捆扎。Raw material (steel coil) uncoiling material accumulating non-power leveling mill-forming high-frequency welding removing burrs outside of weld seam cooling sizing roughly straightening fixed length cutting run

4、-out table五、 機組各單元設(shè)備配置簡介：machine parts details1. 手動雙邊開卷機：Manual uncoiler 本部套的功能是將整卷帶鋼拆開，為成型機提供所需原料。Structure type: Double-side 180ºrotary manual expanding tightly, which insure steel coil feeding alternatively and make steel strip going into accumulator freely.結(jié)構(gòu)形式Structure type雙邊交替上料，180°

5、旋轉(zhuǎn)，氣動剎車Manual expanding and 180°Rotating, and pneumatic braking鋼卷內(nèi)徑I.D. of steel coil300mm350mm(可定制)鋼卷外徑O.D. of steel coil800mm1200mm鋼卷寬度Width of stripsH18mmH80mm鋼卷重量Maxi. Load weight800kgs Manual uncoiler 手動上料架2. 儲料倉Accumulator (1) 結(jié)構(gòu)：籠式鋼板焊接部分帶有自動打料和傳送系統(tǒng) Structure: Cage-type plate-welded part

6、with automatic feeding and delivery system. (2)調(diào)節(jié)方法：手動螺旋調(diào)節(jié)Adjusting method: Manual spiral adjusting.(3)儲存容積：150-300mAccumulating volume:150-300m.3. 成型焊接定徑主機：FORMING WELDING AND SIZING MACHINE 成型主機 本部套的功能是利用成型模具軋輥將經(jīng)過的帶鋼壓制成所需的管坯。Mainly roughly mill-forming steel strip and controlling weld seam.Descrip

7、tion參數(shù)/Technical parameters備注remark平輥架Horizontal-roll stands（1）組數(shù) Quantity八組 eight stands（2）龍門架材質(zhì)Material of horizontal stands精密鑄、鍛件High-precision cast or forged steel（3）水平輥軸直徑Diameter of horizontal shaft40mm（4）、水平輥軸材質(zhì)Material of horizontal shaft42CrMO立輥座Vertical-roll stand（1）組數(shù)Quantity八組eight stand

8、s（2）立輥座材質(zhì)Material of vertical standsQT60（3）立輥軸直徑Diameter of vertical shaft25mm(4）立輥軸材質(zhì)Material of vertical shaft45#精鍛件45# forged steel分動力齒輪箱Driven gearbox（1）組數(shù)Quantity八組 Eight gear boxes（2）箱體材質(zhì)Material of gearboxHT250（3）類型/type螺旋傘齒輪傳動Spiral bevel gear(4) 螺旋傘齒輪材質(zhì)Material of gearbox20CrMnTi（5）齒輪軸材質(zhì)Mat

9、erial of shaft40Cr動力傳遞形式Power transmission method萬向軸傳動至平輥架From universal transmission joint to horizontal roll stands4.導(dǎo)向、擠壓、刨疤機構(gòu)：Guiding and extrude and scraper 本部套的功能是將成型管坯焊縫對中送至擠壓機構(gòu)，使管縫閉合焊接，再用刨刀去除外焊疤，從而得到平整、光滑的焊接表面。One set of guide roll stand for controlling direction of pipe seam to insure pipe

10、seam straightly entering into extruding rollers. One set of extruding roll stand for controlling weld seam to realize successful welding. Two sets of scraper frame for scraping outside weld seam參數(shù)/Technical parameters備注/Remark導(dǎo)向型式Guide type土耳其頭式，360°旋轉(zhuǎn)Turkish-heads type and 360°rotary焊接型式W

11、elding rolls 二輥擠壓/ two welding rollers刨刀座調(diào)整型式Scraper stands絲桿調(diào)節(jié)，快速進退刀Adjusting pole and quickly feeding and exit刨疤裝置scraping device 擠壓裝置Extrude device 導(dǎo)向裝置Guiding device 5. 冷卻水槽：采用水槽噴淋式使焊接后的管坯得到充分冷卻。Cooling tank: Sink and shower installed in machine bed 6. 定徑主機：Sizing machine 本部套的功能是將成型冷卻后的管坯進行精整型，以

12、達(dá)到圖紙或用戶要求的幾何尺寸。This unit is used to finishing tube blank after forming and cooling, so the pipe can reach the requirement of customer.Description參數(shù)/Technical parameters備注remark平輥架Horizontal-roll stands（1）組數(shù) Quantity八組 eight stands（2）龍門架材質(zhì)Material of horizontal stands精密鑄、鍛件High-precision cast or forg

13、ed steel（3）水平輥軸直徑Diameter of horizontal shaft40mm（4）、水平輥軸材質(zhì)Material of horizontal shaft40CrMO立輥座Vertical-roll stand（1）組數(shù)Quantity八組eight stands（2）立輥座材質(zhì)Material of vertical standsQT60（3）立輥軸直徑Diameter of vertical shaft25mm(4）立輥軸材質(zhì)Material of vertical shaft45#精鍛件45# forged steel分動力齒輪箱Driven gearbox（1）組數(shù)

14、Quantity八組 Eight gear boxes（2）箱體材質(zhì)Material of gearboxHT250（3）類型/type螺旋傘齒輪傳動Spiral bevel gear(4) 螺旋傘齒輪材質(zhì)Material of gearbox20CrMnTi（5）齒輪軸材質(zhì)Material of shaft40Cr動力傳遞形式Power transmission method萬向軸傳動至平輥架From universal transmission joint to horizontal roll stands7. 粗矯直裝置：Roughly straightening device:功能：進

15、行在線粗矯直，以達(dá)到理想的平直度。Function: Straightening pipe online, so the pipe can have the ideal glancing flatnessRoughly straightening device:Type: Turks head type, 2 rolls single side one sets結(jié)構(gòu)：土耳其頭式， 兩輥單邊 一組參數(shù)/Technical parameters備注/Remark（1）、矯直輥座形式Straightening stands type土耳其頭式，可作360°旋轉(zhuǎn)Turks head type

16、, and 360°rotary（2）、矯直輥軸直徑Diameter of straightening shaft30mm（3）、矯直輥軸材質(zhì)Material of straightening shaft40Cr8. 主傳動: Main driven motor 參數(shù)/Technical parameters備注/Remark主電機型號、功率Main driven motor powerZ4 37KW減速機型號Reducer modelZLY160 主傳動main driven motor9.電腦鋸：Computer cutting saw本部套的功能是將成品管按客商要求鋸切成所需的

17、長度。Usage: Cutting online as per setting length 型 式/TYPE電腦控制CNC controller（1）、最大切斷直徑Cutting Maxi. Diameter40mm（2）、最大切斷厚度Cutting Maxi. Wall-thickness2.0mm（3）、鋸切長度及尺寸精度Cutting errorL=412m, ±3.0（4）、鋸切驅(qū)動型式Cutting driven type氣動起、落鋸 (Pneumatic controlled )（5）、拖動電機Driving motor11KW（6）、鋸切電機Cutting motor

18、4KW（7）、鋸切速度Cutting speed最快（Max）：100M/min Computer cutting saw 電腦鋸10.落管架：功能是輸送定尺鋸切的成品鋼管。Run-out table: Used to convey the finished pipe after cutting 落料方式：雙邊落料 Discharge type: double side kick out 落管架 Run out table11.固態(tài)高頻感應(yīng)加熱焊機：150KW Solid-state High-frequency welder 本機組配套的高頻為固態(tài) 150 KW。The power of s

19、olid state H.F. welder is 100KW.DescriptionComposition組成Qty.150kW solid state H.F. welder150KW固態(tài)高頻焊機(一套 one unit)Switchgear rectifying cabinet開關(guān)整流柜1Inverter output cabinet逆變輸出柜1Console 操作臺1Connecting optical fiber連接光纖1Positioning table 調(diào)整支架1Circulation soft water cooler循環(huán)軟水冷卻系統(tǒng)1DC speed adjustor直流調(diào)速柜1六、報價Quotation (出廠含稅價EXW PRICE including 17% VAT)設(shè)備名稱HG12機組（RMB）1. 開卷機（手動雙邊張緊）一臺1.5萬元2. 籠式儲料倉一臺3.5萬元3. 成型焊接定徑主機一套25萬元4. 電腦飛鋸一臺7.5萬元5. 落管架一臺1萬元6.固態(tài)高頻150KW一套14.5萬元合計總價：53萬元其他配套價格1.模具一套1.5萬元七、客戶提供（供參考）