質(zhì)量保證計劃QAP中英文版

1、質(zhì)量保證計劃QUALITY ASSURANCE PLAN客戶名稱 CLIENT ：項目編號 ITEM NO. ：訂單日期 ORDER DATE ：供貨單位 VENDOR ：設(shè)備代號 CODE ：編制 PREPARATION： 日期 DATE：審核 CHECK ： 日期 DATE：批準(zhǔn) APPROVAL ： 日期 DATE：XXXXX有限公司XXXXXXX Co., Ltd.1、適用范圍和目的 Scope and purpose本質(zhì)量保證計劃適用于UPL項目產(chǎn)品的制造、檢驗和驗收。確保該產(chǎn)品的制造、檢驗和驗收符合圖樣、規(guī)范、標(biāo)準(zhǔn)的要求。This quality assurance plan is

2、 applicable to the manufacture, inspection and acceptance of UPL project products.To ensure that the manufacture, inspection and acceptance of the products meet the requirements of drawings, specifications and standards2、編制依據(jù) Compilation basisTSG R0004-2009固定式壓力容器安全技術(shù)監(jiān)察規(guī)程TSG R0004-2009Supervision Re

3、gulations on Safety Technology for Stationary Pressure VesselsGB150.1150.4-2011壓力容器GB150.1150.4-2011 The Pressure VesselGB/T18442.15-2011固定式真空絕熱深冷壓力容器GB/T18442.15-2011Fixed Vacuum Insulated Cryogenic Pressure VesselMAX/SC-2011壓力容器制造質(zhì)量保證手冊MAX/SC-2011Pressure Vessel Manufacturing Quality Assurance Man

4、ual3、制造、檢驗依據(jù)的標(biāo)準(zhǔn)、規(guī)范或技術(shù)條件 Standards, specifications or technical conditions on which manufacturing or inspection is based設(shè)計圖樣和工藝文件 Design drawings and process documentsTSG R0004-2009固定式壓力容器安全技術(shù)監(jiān)察規(guī)程TSG R0004-2009Supervision Regulations on Safety Technology for Stationary Pressure VesselsGB150.1150.4-20

5、11 壓力容器GB150.1150.4-2011 The Pressure VesselGB/T18442.15-2011固定式真空絕熱深冷壓力容器GB/T18442.15-2011Fixed Vacuum Insulated Cryogenic Pressure VesselJB/T4711-2003壓力容器涂敷與運輸包裝JB/T4711-2003Pressure Vessel Coating and Transportation PackagingGB713-2008鍋爐和壓力容器用鋼板GB713-2008Steel plates for boilers and pressure vess

6、elsGB9948-2006石油裂化用無縫鋼管GB9948-2006Seamless Steel Pipe for Petroleum CrackingGB/T14976-2012流體輸送用不銹鋼無縫鋼管GB/T14976-2012Stainless steel seamless steel pipe for fluid conveyingNB/T47008-2010承壓設(shè)備用碳素鋼和合金鋼鍛件NB/T47008-2010Carbon steel and alloy steel forgings for pressure equipmentNB/T47014-2011Welding Proce

7、ss Assessment of Pressure EquipmentNB/T47015-2011壓力容器焊接規(guī)程JB/T4730-2005承壓設(shè)備無損檢測JB/T4730-2005Nondestructive testing of pressure equipmentsGB/T25198-2010壓力容器封頭GB/T25198-2010Pressure Vessel HeadHG/T2059220635-2009鋼制管法蘭、墊片、緊固件HG/T2059220635-2009Steel pipe flanges, gaskets, fastenersHG/T2151421535-2005鋼制人

8、孔和手孔HG/T2151421535-2005Steel manholes and hand holes4、產(chǎn)品主要的技術(shù)參數(shù) Main Technical Parameters of Products容器類別Container class耐壓試驗壓力Pressure test1.94MPa氣密性試驗Air tightness test1.64MPa設(shè)計溫度Design temperature-194主體材料body materialSUS304 最高/最低允許工作溫度Max/Min allowable operating temperature腐蝕裕量Corrosion allowance0

9、介質(zhì)medium氧、氮最高允許工作壓力Maximum allowable working pressure設(shè)計壓力Design pressure1.64MPa焊接接頭系數(shù)Welding joint coefficient1最大吊裝質(zhì)量Maximum lifting masskg5、檢查的總要求 General requirements for inspection5.1、低溫液體儲罐設(shè)備的檢驗和試驗應(yīng)符合設(shè)計圖樣、工藝文件及相關(guān)標(biāo)準(zhǔn)規(guī)范的要求。Inspection and test of cryogenic liquid storage tank equipment shall meet th

10、e requirements of design drawings, process documents and relevant standards and specifications.5.2、受壓件的標(biāo)記及移植、焊工鋼印標(biāo)記、無損檢測標(biāo)記應(yīng)按相應(yīng)標(biāo)準(zhǔn)的要求在工件上標(biāo)出，對于不能打鋼印的零部件應(yīng)記錄在相應(yīng)文件中。The labeling and transplantation of pressed parts, welders stamping marks and non-destructive testing marks shall be marked on the workpiece

11、according to the requirements of the corresponding standards, and the parts that cannot be stamped shall be recorded in the corresponding documents.5.3、檢驗和試驗的記錄、報告應(yīng)保存，以便審查和提供給用戶。Records and reports of inspections and tests shall be kept for review and supply to users.5.4、按要求設(shè)置必要的控制點。Set up necessary

12、 control points as required5.5、低溫液體儲罐設(shè)備的制造、檢驗和驗收應(yīng)接受監(jiān)察機構(gòu)的監(jiān)督檢驗。The manufacture, inspection and acceptance of cryogenic liquid storage tank equipment shall be subject to supervision and inspection by supervisory bodies. 6、材料檢查要求 Material inspection requirements6.1、材料的采購應(yīng)符合采購技術(shù)條件、設(shè)計圖樣和相應(yīng)規(guī)范、標(biāo)準(zhǔn)要求。Material

13、 purchasing shall conform to the technical requirements, design drawings, relevant specifications and standards for purchasing.6.2、材料入廠按采購要求進行檢驗與驗收、復(fù)驗。Inspection, acceptance and re-inspection of materials in accordance with procurement requirements6.3、用于低溫液體儲罐的材料應(yīng)有質(zhì)量證明書，證明書中材料化學(xué)成分、力學(xué)性能、熱處理、狀態(tài)、無損檢驗等數(shù)

14、據(jù)應(yīng)符合相應(yīng)標(biāo)準(zhǔn)要求，實物標(biāo)識與質(zhì)量證明書中標(biāo)識應(yīng)一致。The materials used for cryogenic liquid storage tanks shall have a certificate of quality. The data of chemical composition, mechanical properties, heat treatment, state and non-destructive inspection of the materials in the certificate shall meet the requirements of the

15、corresponding standards. The physical identification shall be consistent with the identification in the quality certificate.6.4、材質(zhì)證明書應(yīng)為加蓋制造單位質(zhì)量檢驗章的原件，若材料從非材料制造單位取得時應(yīng)當(dāng)取得材料制造單位提供的質(zhì)量證明書原件或加蓋材料供應(yīng)單位檢驗公章和經(jīng)辦人章的復(fù)印件。質(zhì)量證明書內(nèi)容應(yīng)當(dāng)齊全、清晰、并且蓋有材料制造單位的檢驗章。Material certificate shall be the original of the quality inspe

16、ction seal of the manufacturing unit. If the material is obtained from the non-material manufacturing unit, the original of the quality certificate provided by the material manufacturing unit or the copy of the inspection seal and the operators seal of the material supplying unit shall be obtained.

17、The content of the quality certificate shall be complete, clear and stamped with the inspection stamp of the material manufacturing unit.6.5、受壓元件用材料未經(jīng)檢驗或檢驗不合格，不得使用。Materials used for compressed components shall not be used unless they are inspected or unqualified.6.6、受壓元件用材料應(yīng)當(dāng)在合格供方購買。Materials for p

18、ressurized components shall be purchased from qualified suppliers7、焊接檢查要求 Welding Inspection Requirements7.1、有滿足和覆蓋低溫液體儲罐設(shè)備的焊接工藝評定。Welding Process Assessment for Equipment with Low Temperature Liquid Storage Tanks Satisfied and Covered7.2、有指導(dǎo)焊接施焊的焊接工藝規(guī)程。Welding Procedures Guided for Welding7.3、焊工應(yīng)具有

19、相應(yīng)的資格證。Welders shall have appropriate qualification certificates.8、無損檢測檢查要求 Non-destructive testing requirements低溫液體儲罐設(shè)備的無損檢測的要求應(yīng)符合設(shè)計圖樣、焊接工藝和相關(guān)標(biāo)準(zhǔn)的要求。Non-destructive testing of cryogenic liquid storage tank equipment shall meet the requirements of design drawings, welding process and related standard

20、s.9、耐壓試驗 Withstand voltage test9.1、制造結(jié)束并經(jīng)綜合檢查合格，各項檢查均已完成。檢驗資料必須齊全、正確，簽章手續(xù)完備，方能按圖樣規(guī)定的試驗壓力進行耐壓試驗。Manufacturing is finished and passed by comprehensive inspection. All inspection has been completed. The test data must be complete and correct, and the signature procedures are complete, so that the press

21、ure test can be carried out according to the test pressure prescribed in the drawings.9.2、試驗時應(yīng)準(zhǔn)備兩塊量程相同，且在檢定有效期內(nèi)的壓力表，壓力表的量程應(yīng)為 1.53倍的試驗壓力，宜為試驗壓力的2倍，壓力表的精度不得低于1.6級，表盤直徑不得小于100mm。When testing, two pressure gauges with the same range should be prepared, and the range of the pressure gauge should be 1.5-3

22、 times of the test pressure, 2 times of the test pressure, the accuracy of the pressure gauge should not be less than 1.6 grades, and the diameter of the dial should not be less than 100 mm.10、除銹和涂漆 Rust Removal and Painting10.1、容器制造完畢后應(yīng)按工藝要求進行噴砂除銹。（保護法蘭密封面）。Sandblasting and rust removal shall be ca

23、rried out after the vessel has been manufactured according to the technological requirements. (Protection flange sealing surface)10.2、容器的油漆.包裝和運輸應(yīng)符合JB/T4711的要求.具體要求按油漆作業(yè)指導(dǎo)書執(zhí)行。Paint for containers. Packaging and transportation shall comply with the requirements of JB/T4711. Specific requirements shal

24、l be implemented in accordance with the paint operation instructions.11、控制點說明 Control Point Description檢驗點(E點)： 是指產(chǎn)品制造過程中的工序或質(zhì)量項目，由檢驗員進行檢查的控制點。Inspection Point (E Point): A control point for inspection by inspectors of processes or quality items in the manufacturing process of a product.停止點(H點)：停止點是

25、指對產(chǎn)品質(zhì)量有重大影響的工序，在產(chǎn)品制造進行到該工序前應(yīng)通知檢驗員并經(jīng)檢驗合格簽字后方可進行下道工序。Stop point (H point): Stop point refers to the process that has a significant impact on the quality of the product. Before the product is manufactured to the process, the inspector should be notified and the next process can be carried out only afte

26、r the inspection has been qualified and signed.審閱點(R點)：完成某項活動或過程，自檢合格后，由質(zhì)保體系有關(guān)人員通過查看文件和記錄進行確認(rèn)。Review Point (R Point): After completing an activity or process and passing the self-inspection, the relevant personnel of the QA system confirm it by checking documents and records.見證點(W點)：見證點是指產(chǎn)品制造在規(guī)定的關(guān)鍵工

27、序施工前，制造廠應(yīng)提前通知用戶或第三方檢驗在約定的時間內(nèi)到現(xiàn)場進行見證和對其施工實施監(jiān)督。Witness Point (W Point): Witness Point refers to that the manufacturer shall notify the user or the third party to inspect the product in advance before the construction of the specified key process and to witness and supervise its construction within the

28、 agreed time.監(jiān)檢點(A點)：監(jiān)檢機構(gòu)監(jiān)督檢驗點。在產(chǎn)品制造進行到該工序前監(jiān)檢機構(gòu)人員必須到場檢驗，并在提供的見證文件上簽字確認(rèn)后方可進行下道工序。Inspection Point (point A): Inspection Institutions supervise inspection points. The inspector must be present to inspect the product before it is manufactured and sign and confirm the testimony documents before proceedi

29、ng to the next process.監(jiān)檢點(B點)：監(jiān)檢機構(gòu)監(jiān)督檢驗點。在產(chǎn)品制造進行到該工序前應(yīng)通知監(jiān)檢機構(gòu)人員到場檢驗，如不能到場監(jiān)檢，可在受檢企業(yè)自檢后，對受檢企業(yè)提供的相應(yīng)見證文件進行審查并簽字確認(rèn)。Inspection Point (Point B): Inspection Institutions supervise inspection points. The inspector should be notified to inspect the product before it is manufactured. If the inspector fails to i

30、nspect the product on the spot, the relevant witness documents provided by the inspected enterprise can be examined and signed after the inspected enterprise has inspected itself.12、責(zé)任崗位代號說明 Statement of Responsibility Position Code質(zhì)量保證責(zé)任人Quality Assurance Responsible Person ：ZR 設(shè)計責(zé)任人Design Responsi

31、ble Person：DR 檢查員inspector：J材料、零部件責(zé)任人Responsible person for materials and parts ：CR理化檢驗責(zé)任人Person responsible for physical and chemical inspection：LR 工藝責(zé)任人Technological Responsible Person：GR 監(jiān)檢monitoring：CS檢驗與試驗責(zé)任人Inspection and Test Responsible Person：JR 無損檢測責(zé)任人Non-destructive Testing Responsible Person：NR 焊接責(zé)任人Welding Liability Person：WR 熱處理責(zé)任人Responsible person for heat treatment：RR 產(chǎn)前準(zhǔn)備控制點明細(xì)表List of control points for prenatal preparation序號質(zhì)量實施過程項目質(zhì)量合格標(biāo)準(zhǔn)依據(jù)責(zé)任者質(zhì)控見證類別見證資料執(zhí)行者驗證者1合同技術(shù)協(xié)議評審合同控制程序合同簽訂人各部分負(fù)責(zé)人R評審記錄2產(chǎn)品編號程序文件生產(chǎn)計劃員生產(chǎn)負(fù)責(zé)人R臺帳3設(shè)計資料圖紙審查GB150、質(zhì)量手冊等設(shè)計員DRR審查記錄4工藝性審圖GB150、質(zhì)量手冊等工藝