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1、漆包銅線公制漆包線規(guī)格(JIS 0,123)導體導線0種1種最大2種3種最大重量導體直徑截面積最大最小最大導體電阻最小最大最小最大導體電阻直徑完成外徑皮膜厚完成外徑Q / km皮膜厚完成外徑皮膜厚完成外徑Q / kmkg / km(mm)(mm2 )(mm)(mm)(mm)(20 C )(mm)(mm)(mm)(mm)(20 C )(mm)0.040.00130.030.0560.0020.052156700.011530.040.050.00200.040.0690.0030.064102400.017450.050.060.00280.040.0810.0030.07569660.0259
2、50.060.070.00380.040.0910.0030.08549900.03500.070.080.00500.050.1030.0030.09737780.04600.080.090.00640.050.1130.0030.10729590.05800.090.100.00790.1560.0090.14026470.050.1250.0030.11823810.06980.100.110.00950.1660.0090.15021530.050.1350.0030.12819570.08700.110.120.01130.1800.0100.16217860.060.1470.00
3、40.13916360.10060.120.130.01330.1900.0100.17215050.060.1570.0040.14913890.130.140.01540.2000.0100.18212860.060.1670.0040.15911930.13680.140.150.01770.2100.0100.19211110.060.1770.0040.16910370.150.160.02010.2220.0110.204969.50.070.1890.0050.181908.80.17880.160.170.02270.2320.0110.214853.50.070.1990.0
4、050.191803.20.170.180.02540.2460.0120.226757.20.080.2110.0050.2027150.22630.180.190.02840.2560.0120.236676.20.080.2210.0050.212640.60.190.200.03140.2660.0120.246607.60.080.2310.0050.222577.20.27930.200.210.03460.2760.0120.256549.00.080.2410.0050.232522.80.210.220.03800.2860.0120.266498.40.080.2520.0
5、050.243480.10.220.230.04150.2980.013.0.278454.50.090.2640.0060.255438.60.36940.230.240.04520.3080.0130.288416.20.090.2740.0060.265402.20.240.250.04910.3180.0130.298382.50.090.2840.0060.275370.20.250.260.05310.3300.0130.310358.40.090.2940.0060.285341.80.47200.260.270.05730.3400.0130.320331.40.090.304
6、0.0060.295316.60.270.280.06160.3500.0130.330307.30.090.3140.0060.305294.10.280.290.06610.3600.0130.340285.70.090.3240.0060.315273.90.58720.290.300.07070.3740.0140.352262.90.010.3370.0070.3272540.64350.300.320.08040.3940.0140.372230.00.010.3570.0070.347222.80.71940.320.350.09620.4240.0140.402191.20.0
7、10.3870.0070.377185.70.85530.350.370.10750.4460.0140.424170.60.010.4070.0070.397165.90.370.400.12570.4800.0150.456145.30.0110.4390.0070.429141.71.11800.400.450.15900.5320.0160.508114.20.0110.490.0070.479112.11.41400.450.500.19630.5860.0170.56091.430.0120.5420.0080.53189.951.74500.500.550.23760.6460.
8、0170.62078.150.0120.5920.0080.58174.182.11200.550.600.28270.6980.0170.67265.260.0120.6440.0080.63262.642.51300.600.650.33180.7520.0180.72455.310.0120.69453.262.95000.650.700.38480.8040.0190.77647.470.0130.74645.843.42100.700.750.44180.8600.0200.83041.190.0140.79839.870.750.800.50270.9140.0210.88236.
9、080.0150.85235.174.46900.800.850.56750.9660.0220.93431.870.0150.90431.110.850.900.63621.0200.0230.98628.350.0160.95627.715.65600.900.950.70881.0720.0241.03825.380.0171.00824.840.951.000.78541.1380.0251.10223.330.0171.06222.496.98201.001.100.95031.2420.0261.20419.171.101.201.13101.3420.0261.30416.041
10、0.06001.201.301.32731.4480.0271.40813.611.301.401.53941.5480.0271.50811.7013.68001.401.501.76711.6540.0281.61210.161.501.602.01061.7540.0281.7128.90617.88001.601.702.26981.8560.0291.8147.7811.701.802.54471.9560.0291.9147.00722.63001.801.902.83532.0620.0302.0186.2781.902.003.14162.1620.0302.1185.6562
11、7.93002.002.103.46362.2660.0312.2205.12331.00002.102.203.80132.3680.0322.3224.6622.202.304.15482.4600.0322.4224.26036.94002.302.404.52392.5740.0332.5623.9082.402.504.90872.6780.0342.6823.5982.502.605.30932.7780.0342.7283.32447.29002.602.705.72562.8780.0342.8283.0792.702.806.15752.9780.0342.9822.8612
12、.802.906.60523.0780.0343.0282.66558.72002.903.007.06863.1780.0343.1282.48964.76003.003.208.04253.3880.0343.3382.19871.49003.20耐溫等級耐溫等 級YAEBFHCN溫度90105120130155180220200CC)JIS制MW-6MW-28MW-80MW-77MW-73MW-35線號對照表C.W.G(中國)S.W.G(英國)A.W.G(美國)線徑最大電阻Q /Km概重Kg/Km經(jīng)徑截面積s/mm2線號線徑線號線徑d/mm0/1 UEW2/3 UEWd/mm0.0206
13、89500.0500.0020480.0406440.05020.025427800.00500.0560.0025470.0508430.05640.030288700.00700.0630.0032460.0610420.06330.040156700.01230.0710.0040450.0711410.07110.050102400.01910.080.0050440.0813400.07870.06069660.02700.090.0063430.0914390.08890.07049900.03640.1000.0080420.1020380.10100.08037780.0475
14、0.1120.0100410.1120370.11300.09029590.05970.1250.0120400.1220360.12700.100264723810.07370.1400.0160390.1320350.14300.110215319570.08880.1600.0200380.1520340.16000.120178616360.10570.1800.0250360.1930330.18000.130150513890.12360.2000.0330350.2130320.20200.140128611930.14280.2240.0400340.2340310.22700
15、.150111110370.16350.2500.0500330.2540300.25500.160969.5908.80.18630.2800.0630320.2740290.28600.170853.5803.20.20980.3150.0800300.3150280.32100.180757.2715.00.23550.3550.1000290.3450270.36100.190676.2640.60.26170.4000.1250270.4170260.40500.200607.6577.20.28950.4500.1600260.4570250.45500.210579.0522.8
16、0.31860.5000.2000250.5080240.51100.220498.4480.10.34900.5600.2500240.5590230.57300.230454.5438.60.38200.6300.3150230.6100220.64400.240416.2402.20.41540.7100.4000220.7120210.72300.250382.5370.20.45010.8000.5000210.8130200.81200.260358.4341.80.48620.9000.6300200.9140190.91200.270331.4316.60.52371.0000
17、.8000191.0160181.02400.280307.3294.10.56261.1201.0000181.2190171.1500.290285.7273.90.60301.2501.2500171.4220161.29100.300262.9254.00.64601.4001.6000161.6260151.45000.320230.0222.80.7336C.W.G(中國)S.W.G(英國)A.W.G(美國)線徑最大電阻Q /Km概重Kg/Km經(jīng)徑截面積s/mm2線號線徑線號線徑d/mm0/1 UEW2/3 UEWd/mm0.020689500.0500.0020480.04064
18、40.05020.025427800.00500.0560.0025470.0508430.05640.030288700.00700.0630.0032460.0610420.06330.040156700.01230.0710.0040450.0711410.07110.050102400.01910.080.0050440.0813400.07870.06069660.02700.090.0063430.0914390.08890.07049900.03640.1000.0080420.1020380.10100.08037780.04750.1120.0100410.1120370.1
19、1300.09029590.05970.1250.0120400.1220360.12700.100264723810.07370.1400.0160390.1320350.14300.110215319570.08880.1600.0200380.1520340.16000.120178616360.10570.1800.0250360.1930330.18000.130150513890.12360.2000.0330350.2130320.20200.140128611930.14280.2240.0400340.2340310.22700.150111110370.16350.2500
20、.0500330.2540300.25500.160969.5908.80.18630.2800.0630320.2740290.28600.170853.5803.20.20980.3150.0800300.3150280.32100.180757.2715.00.23550.3550.1000290.3450270.36100.190676.2640.60.26170.4000.1250270.4170260.40500.200607.6577.20.28950.4500.1600260.4570250.45500.210579.0522.80.31860.5000.2000250.508
21、0240.51100.220498.4480.10.34900.5600.2500240.5590230.57300.230454.5438.60.38200.6300.3150230.6100220.64400.240416.2402.20.41540.7100.4000220.7120210.72300.250382.5370.20.45010.8000.5000210.8130200.81200.260358.4341.80.48620.9000.6300200.9140190.91200.270331.4316.60.52371.0000.8000191.0160181.02400.2
22、80307.3294.10.56261.1201.0000181.2190171.1500.290285.7273.90.60301.2501.2500171.4220161.29100.300262.9254.00.64601.4001.6000161.6260151.45000.320230.0222.80.7336銅線漆膜厚度Thi nMediumThickJIS3210NEMA(美)sin gleheavytripleIECGrade 1Grade 2Grade 3銅線檢驗標準品名油性樹脂漆包線聚乙烯醇縮甲醛漆包線聚酯瓷漆包線聚胺基甲酸脂漆包國家標 準 號 碼CNS3984C3049C
23、NS3986 C3051CNS3986 C3051CNS3986 C305符號E WP V FP E WU E W漆膜厚 度 類別1種(3.2-0.1mn漆膜厚者2種(1-0.025mn漆膜薄者0種(3.2-0.1mm漆膜特厚者1種(3.2-0.1mm漆膜厚者2種(1-0.025mn漆膜薄者0種(3.2-0.1mm漆膜特厚者1種(3.2-0.1mm漆膜厚者2種(1-0.05mm漆膜薄者0 種(3.2-0.1mm漆膜特1 種(3.2-0.1mm漆膜,2, 3種(1-0.025mm漆膜針孔試 驗截取長度約6公尺之試料1 條,浸入試驗液中約5公 尺,導以12V之直流電壓1 分鐘后,產(chǎn)生之針孔數(shù)符合
24、下表之規(guī)定1 種(2.0-0.3mm) 5 個以下2 種(1.0-0.05mm)個以下3 種(0.04-0.025mm)個以下同左但須先加熱處理(125C 10 分)后再行試驗,產(chǎn)生之 針孔數(shù)符合下表之規(guī)定0種2個以下1種3個以下2種5個以下同PVF試驗法,產(chǎn)生之針孔 數(shù),須符合下表之規(guī)定0種2個以下1種3個以下2種5個以下同PVF試驗法,產(chǎn)生之 數(shù),須符合下表之規(guī); 0種2個以下1種3個以下2種5個以下3種12個以下卷線試 驗截取確無針孔之適當長度 試料5條,依下表所列平滑 圓棒,緊密卷線10次再行 針孔試,此時5條中不得有 3條以上有針孔(0.37-2.0mr施行之)依下表所列平滑圓棒,緊
25、密 卷線10次,不得有以肉眼 所風之龜列現(xiàn)象(0.37mm以 上施行之)同PVF試法同PVF試法導線直徑mm2.0-1.21.1-0.80.75-0.550.5-0.37圓棒直徑 導線直徑8倍 導線直徑5倍 導線直徑5倍 導線直徑4倍導線直徑mm2.0-1.21.1-0.80.75-0.550.5-0.37圓棒直徑 導線直徑6倍 導線直徑5倍 導線直徑4倍 導線直徑3倍導線直徑mm2.0-1.21.1-0.80.75-0.550.5-0.37圓棒直徑 導線直徑6倍 導線直徑5倍 導線直徑4倍 導線直徑3倍導線直徑mm2.0-1.21.1-0.80.75-0.550.5-0.37圓棒 導線直彳
26、導線直彳 導線直彳伸長試 驗截取確無針孔之適當長度試料5條,設標點距離為250mm而伸長10%再行針 孔試,此時5條中不得有3 條以上有針孔(0.37mn施行 之)截取確無針孔之適當長度試料3條,設標點距離為250mm 0.35-0.1mr而伸長10% 0.09-0.08mr而伸長5%,伸長后以8倍之放大鏡 檢查時,不得有龜裂現(xiàn)象.同PVF試驗法同PVF試驗法絕緣破壞 試 驗2條銅線檢驗主要參數(shù)1. 外觀:(JIS C 3003 4)以目視,手觸,指甲法等檢查,1.1有無傷痕或污損;1.2表面之光滑度,光澤,顏色是否均勻;1.3以指甲刮擦,漆膜是否易脫落.2. 構造檢查:(JIS C 3003
27、 5 (1)用精度為0.001mm以上之測微計量測完成外徑,導體徑,漆膜厚度.3. 針孔試驗:(JIS C 3003 6)三層絕緣線針孔為0個)導體徑在0.07mm以上者,取長度為6米之試料加熱于125C /10min(或常溫下)后, 浸入針孔試驗液(3%之酚太酒精溶液,適量加入到0.2%的氯化鈉溶液中)中約5m, 試驗液為正極,試料導體為極,施以12V之電流1分鐘.0種3個及以下;1種 5個及以下;2種 8個及以下;3種12個及以下;4. 耐溶劑性:(JIS C 3003 13.1)取長20cm之試料1根,置于125土 3C的恒溫爐中加熱10分鐘后取出,以不彎曲, 不伸長之狀態(tài),將試料大約1
28、5cm之部份浸入溫度603C的二甲苯溶液中浸泡30 分鐘,取出以目視檢查漆膜上有無起泡或膨脹.接著對導體徑0.19以下者采用指甲 法(用指甲尖端摩擦該線);導體徑0.20以上者采用鉛筆法(將2H之鉛筆削成刃形, 并對試料以約60度角及約500gf之作用力刮擦一次)再以目視檢查漆膜上是否有 產(chǎn)生氣泡或凸起,但浸漬于溶劑之端部及液面之下部 20mm不做為試驗之對象. 注:紅字部份只針對漆包線,不包括三層絕緣線5. 直焊性:(JIS C 3003 14/16)同一線軸上取試樣長約150mm共3條,分別將其一端40mm浸入錫爐(錫條按 CNS247中規(guī)定的軟焊料Sn50:Pb50中焊錫,所深入部份應均
29、勻完全上錫(浸漬部份 上端10mm處不做試驗之對象),并且不能有碳化之黑屑.漆包線導體徑(mm)漆包線焊錫溫度380 5C焊錫時間(s)三層絕緣線導體徑(mm)三層絕緣線焊錫溫度420土 5C焊錫時間(s)0.32以下20.200.4040.350.5030.450.7060.551.0040.751.00101.101.5056. 導體電阻測試:(漆包線JIS C 3003 17絕緣線JIS C 3005 4.7.1)用惠登或交流電橋法測定試料之電阻,并算出溫度為20C時線長1Km之電陰,須符合附表之規(guī)定值.(該項試驗依據(jù)JIS CNS 3003-198第 19節(jié)容)計算公式:R(Q/km)
30、=1米之電阻*1000*溫度系數(shù)導體電陰溫度數(shù)表(標準溫度為20C )溫度C系數(shù)溫度C系數(shù)溫度C系數(shù)101.041191.004280.970111.037201.000290.966121.033210.996300.962131.028220.992310.959141.024230.989320.955151.020240.985330.951161.016250.981340.948171.012260.977350.944181.008270.973三層絕緣線導體電阻如下導體直徑(mm)最大導體阻抗(20 C)(m Q /m)最小伸長率(%)導體直徑(mm)最大導體阻抗(20 C )
31、(m Q /m)最小伸長率(%)0.20607.6150.40145.3200.21549.0150.45114.2200.22498.4150.5091.43200.23454.5150.5578.15200.24416.2150.6065.26200.25382.5150.6555.31200.26358.4150.7047.47200.27331.4150.7541.19200.28307.3150.8036.08250.29285.7200.8531.87250.30262.9200.9028.35250.32230.0200.9525.38250.35191.2201.0023.33250.37170.6207. 伸長率:(JIS C 3003 18)取長約400mm之試片,在其中央部份做250mm之標線距離,以305 25mm/min之速率拉伸至斷裂,試片在標線之外拉斷,該次試驗視為無效,連接斷裂部份后測量 標線間長度,依下列公式算出伸長率:伸長率()=連接斷裂部份標線間長度(mm)-原標點距離(mm)十原標點距離(mm)標準規(guī)格(mm)最小伸長率(%)標準規(guī)格(mm)最小伸長率(%)標準規(guī)格(mm)最小伸長率(%)0.050100.200210.500250.060100.210210.550260.070130.230220.60
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