Inspection and test plan 完整版 詳細版1

/A2016.07.18Rev.版本AmendDate修改日期Content內(nèi)容ProjectName：RaillinkProject檢驗測試計劃InspectionandtestplanTC-QM-01Rev.版本ADate日期2016.07.18CompilingDept.編制部門QCDept.質(zhì)控部SenttoDept.發(fā)送部門生產(chǎn)部ProductionDept.技術(shù)部TechnicalDept.項目部ProjectDept.合計TotalApprovedBy批準CheckedBy審核ProducedBy制作1113備注：本文件有中英兩種文本，如有沖突以中文為準,英文版本則為參考。ThisdocumentismadeoutinbothEnglishandChineseversions.WeherebysetChineseversionasstandardandEnglishversionasareferenceshallanyconflictsaccrued.1.檢驗流程QualityInspectionFlowChart業(yè)務(wù)流程InspectionFlowChart始點StartingTime關(guān)聯(lián)事項RelevantProcedure技術(shù)部門提供相關(guān)文件（圖紙、施工工藝）RelevantdocumentauthorizedbyTechnicalDept.(drawings,WPS)技術(shù)部門提供相關(guān)文件（圖紙、施工工藝）RelevantdocumentauthorizedbyTechnicalDept.(drawings,WPS)客戶要求Customerrequirements部門內(nèi)部檢查項目討論Internalinspectiondiscussion檢查計劃公布發(fā)放Inspection檢查計劃公布發(fā)放InspectionPlanReleasing檢查計劃作成Inspection檢查計劃作成InspectionPlan部門例會落實或者專題會議部門例會落實或者專題會議ImplementationMeeting現(xiàn)場各工序檢驗申請現(xiàn)場各工序檢驗申請ApplyforQCinspectionQC現(xiàn)場檢查QCsiteinspectionQC現(xiàn)場檢查QCsiteinspection不合格unqualifiedQC現(xiàn)場檢查結(jié)果判定/確認QCinspectionresultsQC現(xiàn)場檢查結(jié)果判定/確認QCinspectionresults顧客NCR顧客NCR合格qualified糾正預(yù)防措施（必要時）Correctiveand糾正預(yù)防措施（必要時）CorrectiveandPreventionaction（ifnecessary）檢查結(jié)果文件整理歸檔Organizeandcheckingreport檢查結(jié)果接受Accept檢查結(jié)果確認Confirminspectionresults工序轉(zhuǎn)序-下道工序檢查結(jié)果確認Confirminspectionresults工序轉(zhuǎn)序-下道工序Transfertonextprocess品質(zhì)數(shù)據(jù)分析品質(zhì)數(shù)據(jù)分析Dataanalyze完工總結(jié)及歸檔Project完工總結(jié)及歸檔Projectsummaryandfile.下一定單改進Improvementsplanfornextorder下一定單改進完工總結(jié)及歸檔品質(zhì)數(shù)據(jù)分析工序轉(zhuǎn)序-下工程下一定單改進完工總結(jié)及歸檔品質(zhì)數(shù)據(jù)分析工序轉(zhuǎn)序-下工程開工前完成Shallbefinishedbeforeprojectsstart工序檢驗流程；Eachprocessinspectionprocedure.內(nèi)部業(yè)務(wù)分擔；Internalinspectionallocation.不良事項；Non-conformanceitems.顧客NCR；non-conformancerecord.不合格品處理程序；Non-conformancetreatmentprocedure.QC一次檢查合格率；QCinspectiononetimepassingrate.數(shù)據(jù)分析程序Dataanalyze2.1進料檢驗IncomingQualityControlProcessname工序名稱InspectionItem檢驗項目InspectionRequirement檢驗要求InspectionEquipment檢驗工具InspectionMethod檢驗方法Frequency檢驗頻度QualityRecord記錄文件ReferenceDocument參考文件ResponsibleDept./Person負責部門/職務(wù)材料驗收Materialinspection材料證書確認Millcertificationconfirm核對材料證書與相關(guān)標準符合性，Whethermillcertificationareinaccordancewithrelevantstandards______目視VT到貨驗收10%Receiving10%記錄表單Recordsheet材料標準Materialstandard質(zhì)控部/進料檢驗員QCdept./Materialinspector材料驗收Materialinspection鋼材驗收Rawmaterialinspection按材料標準,檢查外觀、長度、寬度、厚度、平面度等Checktheappearance,length,width,thickness,flatnessaccordingtostandards鋼卷尺、游標卡尺Steeltape,venirecaliper目視、測量VT，measure到貨驗收10%Receiving10%記錄表單Recordsheet材料標準Materialstandard質(zhì)控部/進料檢驗員QCdept./Materialinspector焊材驗收WeldingMaterialinspection合格證書certificateinspection按焊接材料標準，檢查焊材包裝，核對批號Checkweldingmaterialpackage,identificationmarkwithrelevantstandards______目視VT到貨驗收10%Receiving10%記錄表單Recordsheet材料標準Materialstandard質(zhì)控部/進料檢驗員QCdept./Materialinspector機械零件驗收Mechanicalcomponent合格證書certificateinspection按材料標準,檢查外觀尺寸等Checktheappearance,dimensionaccordingtostandards鋼卷尺、游標卡尺Steeltape,venirecaliper目視、測量VT，measure到貨驗收10%Receiving10%記錄表單Recordsheet材料標準，圖紙Materialstandard，drawing質(zhì)控部/進料檢驗員QCdept./Materialinspector電氣零件驗收Electricalcomponent合格證書certificateinspection功能測試Functionaltest電源Powersupply目視VT，到貨驗收10%Receiving10%記錄表單Recordsheet材料標準，圖紙Materialstandard，drawing質(zhì)控部/進料檢驗員/電氣工程師electrical

engineerQCdept./Materialinspector涂裝材料驗收PaintingMaterialinspection合格證certificateinspection檢查油漆桶標識，核對批號檢查鋼丸是夠符合要求Checkpaintpot,shotgritidentificationmarkwithrelevantstandards，______目視VT到貨驗收10%Receiving10%記錄表單Recordsheet材料標準Materialstandard質(zhì)控部/進料檢驗員QCdept./Materialinspector

2.2過程檢驗InProcessQualityControlProcessname工序名稱InspectionItem檢驗項目InspectionRequirement檢驗要求InspectionEquipment檢驗工具InspectionMethod檢驗方法Frequency檢驗頻度QualityRecord記錄文件ReferenceDocument參考文件ResponsibleDept./Person負責部門/職務(wù)A.下料Cutting下料cutting&layout數(shù)控切割精度檢查accuracycheckingrecordofNC.cuttingmachine工藝要求Processrequirements鋼卷尺Steeltape尺寸測量Dimensionchecking每班次Eachshift記錄表單Recordsheet——質(zhì)控部/進料檢驗員QCdept./Materialinspector下料cutting&layout材質(zhì)跟蹤MATERIALTRACK工藝要求Processrequirements——目視VT每件Eachpiece檢驗表單Inspectionreport——質(zhì)控部/進料檢驗員QCdept./Materialinspector下料cutting&layout下料后尺寸檢查dimensioninspectionaftercutting圖紙drawing鋼卷尺Steeltape尺寸測量Dimensionchecking每批/首件batch/Firstpiece記錄表單Recordsheet——質(zhì)控部/進料檢驗員QCdept./Materialinspector下料cutting&layout坡口加工Beveling圖紙Drawing坡口檢驗尺Bevelinspectionruler尺寸測量Dimensionchecking每批/首件batch/Firstpiece記錄表單Recordsheet——質(zhì)控部/進料檢驗員QCdept./Materialinspector下料cutting&layout鉆孔Drilling圖紙drawing鋼卷尺、游標卡尺Steeltape,venirecaliper尺寸測量Dimensionchecking每件Eachpiece記錄表單Recordsheet——質(zhì)控部/進料檢驗員QCdept./Materialinspector下料cutting&layout折彎Bending圖紙drawing鋼卷尺、樣板Steeltape,template尺寸測量Dimensionchecking每批/首件batch/Firstpiece記錄表單Recordsheet——質(zhì)控部/進料檢驗員QCdept./Materialinspector鉆孔模板Fixture尺寸檢測dimensioninspection模板圖紙templatedrawing鋼卷尺、游標卡尺Steelverniercaliper尺寸測量Dimensionchecking每批/首件batch/Firstpiece記錄表單Recordsheet——質(zhì)控部/進料檢驗員QCdept./MaterialinspectorB.部件焊接尺寸Weldingdimensionofeachpart焊前Beforewelding焊工證certifiedwelders,____________核對Check&confirm____________AWSD1.1工藝技術(shù)部/焊接工程師Technicaldept./weldingEngineer焊前Beforewelding焊接程序weldingprocedure____________核對Check&confirm____________AWSD1.1焊前Beforewelding焊接工藝weldingprocessspecifications____________核對Check&confirm____________AWSD1.1焊接welding焊接工藝參數(shù)檢查Weldingparameterinspection是否符合WPSConformitywithWPS鉗形表Amperemeter電流電壓測量Current&voltagemeasurement每天一次Onetimeperday記錄表單RecordsheetAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector每部件尺寸焊前檢查Dimensioninspectionbeforeweldingofeachpart定位尺寸檢查Positioningdimensioninspection圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀，樣板Steeltape,insertruler,level尺寸測量Dimensionchecking每部件Eachassemblypiece記錄表單Recordsheet設(shè)計圖紙designdrawing質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector每部件尺寸焊后檢查dimensioninspectionafterweldingofeachpart定位尺寸檢查，Positioningdimensioninspection圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀Steeltape,insertruler,level尺寸測量Dimensionchecking每部件Eachassemblypiece檢驗表單Inspectionreport設(shè)計圖紙designdrawing質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector外形檢查Configur-ationinspection產(chǎn)生的變形。deformation工藝要求Processrequirements鋼卷尺,塞尺Steeltape,insertruler,l尺寸測量Dimensionchecking每個產(chǎn)品Eachcanopy記錄表單Recordsheet______質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspectorC.裝配Assembly前端梁EndBeamFront焊接外觀，尺寸VisualWeldingDimension圖紙要求Drawingrequirement鋼卷尺，焊接樣板Steeltape,Weldinggauge尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector后端梁EndBeamRear焊接外觀，尺寸VisualWeldingDimension圖紙要求Drawingrequirement鋼卷尺，焊接樣板Steeltape,Weldinggauge尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector中梁CenterSill焊接外觀，尺寸VisualWeldingDimension圖紙要求Drawingrequirement鋼卷尺，焊接樣板Steeltape,Weldinggauge尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector墊枕Bolsters焊接外觀，尺寸VisualWeldingDimension圖紙要求Drawingrequirement鋼卷尺，焊接樣板Steeltape,Weldinggauge尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector前端底架EndUnderFrameFront焊接外觀，尺寸VisualWeldingDimension圖紙要求Drawingrequirement鋼卷尺，焊接樣板Steeltape,Weldinggauge尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector后端底架EndUnderframeRear焊接外觀，尺寸VisualWeldingDimension圖紙要求Drawingrequirement鋼卷尺，焊接樣板Steeltape,Weldinggauge尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector底架Underframe焊接外觀，尺寸VisualWeldingDimension圖紙要求Drawingrequirement鋼卷尺，焊接樣板Steeltape,Weldinggauge尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector右側(cè)墻SideWallRight焊接外觀，尺寸,平面度VisualWeldingDimensionFlatness圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀Steeltape,insertruler,level尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector左側(cè)墻SideWallLEFT焊接外觀，尺寸,平面度VisualWeldingDimensionFlatness圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀Steeltape,insertruler,level尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector前端墻EndWallFront焊接外觀，尺寸,平面度VisualWeldingDimensionFlatness圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀Steeltape,insertruler,level尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector后端墻EndWallRear焊接外觀，尺寸,平面度VisualWeldingDimensionFlatness圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀Steeltape,insertruler,level尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector車頂棚Roof焊接外觀，尺寸VisualWeldingDimension圖紙要求Drawingrequirement鋼卷尺，焊接樣板Steeltape,Weldinggauge尺寸測量，焊縫測量Dimensionchecking，weldchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙,焊接程序designdrawingWeldingprocedureAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector組裝partassembly連接尺寸檢查ExternalConnectionDimensionInspection圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀Steeltape,insertruler,level尺寸測量Dimensionchecking每個產(chǎn)品Eachcanopy檢驗表單Inspectionreport設(shè)計圖紙designdrawing質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector焊后檢查dimensioninspectionafterwelding整體檢驗Entiretyinspection圖紙要求Drawingrequirement鋼卷尺,水平儀，焊角尺，手電筒Steeltape,airlevel，Weldedsquare,flashlight尺寸測量，焊縫測量Dimensionchecking，weldchecking每部件Eachassemblypiece檢驗表單Inspectionreport設(shè)計圖紙designdrawingAWSD1.1質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspector外形檢查Configur-ationinspection產(chǎn)生的變形。deformation工藝要求Processrequirements鋼卷尺,塞尺Steeltape,insertruler,l尺寸測量Dimensionchecking每個產(chǎn)品Eachcanopy記錄表單Recordsheet______質(zhì)控部/結(jié)構(gòu)檢驗員QC/structuralinspectorD.無損探傷NDTNDTNDT人員資質(zhì)NDTcheckingqualifications工藝要求Processrequirements______核對Check&confirm__________________質(zhì)控部/無損檢驗員QCdept./NDTinspectorNDTNDT工藝要求Processrequirements超聲波探傷儀磁粉探傷儀UTdetector,MTdetector儀器測量MeasurementequipmentNDT焊縫NDTweldseam檢驗表單InspectionreportAWSD1.1質(zhì)控部/無損檢驗員QCdept./NDTinspectorE.涂裝PAINTING噴砂處理surfaceBlastingtreatme-nt,清洗除油，表面處理Clean,andremovesurfaceoil,surfaceBlastingtreatment工藝要求Processrequirements濕膜卡，濕度計，干膜檢測儀，溫度計，Wetfilmcard,hygrometer,drytestmeter,儀器測量Measurementequipment每件EachAssemblypiece檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification質(zhì)控部/油漆檢驗員QCdept./PaintInspector外形檢查configurationinspection噴砂，運輸產(chǎn)生的變形。Sandblasting,transportofdeformation圖紙要求Drawingrequirement鋼卷尺,塞尺Steeltape,insertruler,尺寸測量Dimensionchecking每個產(chǎn)品Eachcanopy記錄表單Recordsheet______質(zhì)控部/油漆檢驗員QCdept./PaintInspector油漆painting,油漆檢查Paintinginspection工藝要求Processrequirements濕膜卡，濕度計，干膜檢測儀，溫度計，Wetfilmcard,hygrometer,drytestmeter,儀器測量Measurementequipment每部件EachAssembly-piece檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification質(zhì)控部/油漆檢驗員QCdept./PaintInspector外形檢查configurationinspection產(chǎn)生的變形。deformation圖紙要求Drawingrequirement鋼卷尺,塞尺Steeltape,insertruler,尺寸測量Dimensionchecking每個產(chǎn)品Eachcanopy記錄表單Recordsheet______質(zhì)控部/油漆檢驗員QCdept./PaintInspectorF.功能測試（靜態(tài)）Functional

test（static）水密試驗watertightnesstest密封性試驗（水）leakageinspectionagainstwater工藝要求Processrequirements水密試驗設(shè)備Watertestequipment儀器測量Measurementequipment100%檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification質(zhì)控部/最終檢驗員QCdept./FinalInspector稱重試驗weighingtest裝好車廂后稱重inspectionforweighoffullyequippedcarriage工藝要求Processrequirements稱重設(shè)備weighingequipment儀器測量Measurementequipment每種型號一個oneforeachtype檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification質(zhì)控部/最終檢驗員QCdept./FinalInspector量載規(guī)Loadinggauge通過量載規(guī)檢驗inspectionofcarpassingtheloadinggauge工藝要求Processrequirements裝載設(shè)備loadinggaugeequipment儀器測量Measurementequipment每種型號一個oneforeachtype檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification質(zhì)控部/最終檢驗員QCdept./FinalInspector曲線通過測試curvetest底架和轉(zhuǎn)向架制動之間的最小距離minimumdistancebetweenunderframeequipmentandbrakeequipmentformbogieequipment工藝要求Processrequirements橫向設(shè)備卷尺Transverseequipment，rollmeter儀器測量Measurementequipment每種型號一個oneforeachtype檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification質(zhì)控部/最終檢驗員QCdept./FinalInspector制動測試braketesta.制動零件密封性b.制動性能c.制動設(shè)備測試a.leakageofbrakecomponentb.brakeperformancec.brakeequipmenttest工藝要求Processrequirementsa壓力表b卷尺c秒表d制動力試驗機a.pressuregaugeb.rollmeterc.stopwatchd.braketesterunit儀器測量Measurementequipment100%檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification質(zhì)控部/最終檢驗員QCdept./FinalInspector貝爾連接測試Bellconnecti-ontesta點對點連續(xù)測試b.標記檢驗a.pointtopoint/continuitytestb.markinginspection工藝要求Processrequirementsa跨接電纜b萬用表a.jumpercableb.multimeter儀器測量Measurementequipment100%檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification電氣工程師electrical

engineer絕緣測試insulationtest電氣絕緣密封測試electricalinsulationandleakagetest工藝要求Processrequirementsa.絕緣測試b.萬用表c.高壓測試儀d.跨接電纜a.meggertestb.multimeterc.Higevolttesterd.jumpercable儀器測量Measurementequipment100%檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification電氣工程師electrical

engineer功能測試functiontest電氣元件和設(shè)備功能測試Electricalcomponentandequipmentfunctiontest工藝要求Processrequirementsa.萬用表b.風速計c.外部電源a.multimeterb.anemometerc.externalpowersupply儀器測量Measurementequipment100%檢驗表單Inspectionreport技術(shù)規(guī)范Technicalspecification電氣工程師electrical

engineer發(fā)電機組測試Gensettest發(fā)電機組性能測試Gensetperformancetest工藝要求