TTI供應(yīng)商工程品質(zhì)審核報告(橡膠混煉與成型)

,"

SupplierTechnicalCapabilityAuditReport(RubberMixing&Molding)

供應(yīng)商工程品質(zhì)審核報告(橡膠混煉與成型)",,,,,,

,Suppliername供應(yīng)商名稱:,,,,ReportNo.編號:,,

SupplierAuditChecklist,,,,,,,

,,,,,,,,

"Technology/EngineeringQualityAbility

技術(shù)/工程品質(zhì)能力",,"MaxPossible:

實際總分",90,,"ActualScore

實際得分",0,

"Section1:

R&Dability

技術(shù)開發(fā)管理能力",,"Section1

MaxPossible:

實際總分",24,,"Section1

ActualScore:

實際得分",0,

,,,,,,,,

序號Item,評審內(nèi)容ReviewContents,"審核記錄

EvidenceorRecords",,,,"Max

Possible","Actual

Score"

1*,"R&Dtrialrecord(includingappearance,measurement,functionforproducts,curingproperties,mechanicalpropertiesformaterial,etc.)

樣品做全面試驗（包括產(chǎn)品外觀、尺寸、功能檢測，材料硫化特性、物理機械性能等測試）并有試驗記錄和不合格改善環(huán)節(jié)",,,,,5,

2*,"Rapidrespondandsupporttocustomers'requirementinNPD&QAprojects,suchassamplecallandtest.

對TTI的NPD和品質(zhì)分析項目迅速響應(yīng)并支持，并提供樣品及樣品分析檢測。",,,,,5,

3*,"Makechangewithcustomers'informorconfirmation.

技術(shù)資料或設(shè)計變更均在獲得客戶通知或者確認(rèn)同意后方可變更，并存檔記錄.",,,,,5,

4,"Researchteam:Thepercentageofresearchershouldbemorethan5%,andwithstrongprofessionalacademicbackground.研究人員佔公司人員的比例>5%，並具有深厚的專業(yè)技術(shù)背景.",,,,,3,

5,R&Dlevel:Supplierhasenoughsoftwareandequipmentwithhighqualityandgoodrunningsituationforresearch.Researchabilityisatleadinglevelinrubberindustry.有精良的開發(fā)軟件、開發(fā)設(shè)備，并處于良好的運行狀態(tài)；開發(fā)能力處于行業(yè)領(lǐng)先水品并能促進產(chǎn)品的發(fā)展,,,,,3,

6,"Documentonnewpartsdevelopment,clarifyitsusecondition,function,materialrequirementandprocessingabiltiy,inspecitonmethods,schedule,etc.樣品開發(fā)需求進行評審，含產(chǎn)品功能要求、應(yīng)用環(huán)境要求、材料性能指標(biāo)、工藝特性要求及特殊要求等，并保存相關(guān)技術(shù)文檔",,,,,3,

,,,,,,,,

"Section2:

Materialcontrolability

材料控制能力",,"Section2

MaxPossible:

實際總分",19,,"Section2

ActualScore:

實際得分",0,

,,,,,,,,

序號Item,評審內(nèi)容ReviewContents,"審核記錄

EvidenceorRecords",,,,"Max

Possible","Actual

Score"

1*,"IQCdocumentwithclearinspectionkeypointandcriteriaspecificationforeachmaterials.Setexemptionmateriallistorstandard?

有IQC流程及工作指引和AQL值確定的標(biāo)準(zhǔn)，有規(guī)定產(chǎn)品的檢測要點及判定標(biāo)準(zhǔn)：配合劑應(yīng)包含外觀及活性，生膠材料或混煉膠必須包含物理機械性能測試，有免檢供應(yīng)商名單或免檢物料清單，明確免檢的標(biāo)準(zhǔn)",,,,,5,

2*,EnoughIQCinspectionequipmentwithgoodqualityandeffectivecertification.OperationandmaintenancespecificationforinspectionequipmentIQC檢驗設(shè)備齊全/有足夠的數(shù)量且達到標(biāo)準(zhǔn)精度；檢驗設(shè)備有定期調(diào)校記錄并處于有效期，每臺設(shè)備有操作及保養(yǎng)指導(dǎo)書,,,,,5,

3,"IQCrecordfollowesthespecificationforAQL.

有每次的IQC記錄且AQL符合目標(biāo)值",,,,,3,

4,Dispositionprocessofnonconformingmaterials.Statisticalanalysisonqualifiedrateofincomematerials.對檢驗判定為不良的來料根據(jù)程序反饋供應(yīng)商，并獲取改善措施或報告，定期對來料合格率進行統(tǒng)計分析,,,,,3,

5,"Reasonablestorageenvironmentandperiodformaterials.Dispositionprocessofmaterialoutofstorageperiod.

存儲環(huán)境符合原材料的要求，并根據(jù)該存儲環(huán)境確定各原材料的存儲期限，明確超出材料存儲期限的處理方式",,,,,3,

,,,,,,,,

"Section3:

In-processcontrol

過程控制",,"Section3

MaxPossible:

實際總分",33,,"Section3

ActualScore:

實際得分",0,

,,,,,,,,

序號Item,評審內(nèi)容ReviewContents,"審核記錄

EvidenceorRecords",,,,"Max

Possible","Actual

Score"

1*,"SPMPdocumentwithreasonableandclearkeycontrolpointforeveryprocess?

產(chǎn)品均有SPMP文件，且各個工序的控制要點合理清晰.",,,,,5,

2*,"Recordsaccordingtooperationspecificationforweighing,includingmaterialtypeandweightcontrol.產(chǎn)品的配料工序有指導(dǎo)文件，并包含物料品種/重量準(zhǔn)確性控制方法，稱量有實際操作記錄并可追溯",,,,,5,

3*,"Operationspecificationandrecordsforcuringmoldingprocess,includingkeyparameter,suchastemperature,timeperiod,pressure,etc.產(chǎn)品的硫化工序有指導(dǎo)文件，定義關(guān)鍵工藝參數(shù)（溫度、時間、壓力等），并對關(guān)鍵參數(shù)有記錄",,,,,5,

4,"Operationspecificationcontainingkeyparameterforprocessforeachprocess.Workersobeythespecification每個工作崗位都有詳細(xì)的作業(yè)指導(dǎo)書，明確各個工序的關(guān)鍵工藝參數(shù),，嚴(yán)格按照作業(yè)指導(dǎo)書操作",,,,,3,

5,"Operationspecificationandrecordsformixingprocess,includingkeyparameter,suchasfeedingorder,mixingtimeperiod,dischargetemperature,etc.

產(chǎn)品的混煉工序有獨立的指導(dǎo)書，定義關(guān)鍵工藝參數(shù)，并對關(guān)鍵參數(shù)有記錄：加料順序、混煉時間、下料溫度等",,,,,3,

6,"Enoughmanufacturingmachinewithgoodqualityandgoodoperationsituation.Suchasweighingequipment,banbury&openingmixer,pre-formmachine,curingmachine,post-treatingmachine,etc.生產(chǎn)設(shè)備齊全，設(shè)備運行狀態(tài)良好且有調(diào)校記錄，機器上帖有機器檢驗合格卡（稱量儀器、密煉機、開煉機、預(yù)成型機、硫化機、修邊設(shè)備等",,,,,3,

7,"Setlimitsofauthorityforchangingprocessparameterwithcontrolmethod

各個崗位的工藝變更設(shè)定變更權(quán)限，并有明確控制方法",,,,,3,

8,"Acceptableworkshopenvironmentwithreasonableregionalismandclearmark,withoutcross-contamination.車間環(huán)境達到行業(yè)水平，不存在交叉污染且布局合理，每個工位區(qū)域劃分有標(biāo)識，包括上料區(qū)、操作區(qū)、合格品區(qū)、不合格品區(qū)有明確標(biāo)識",,,,,3,

9,"Productstracedbybarcodesystem.

產(chǎn)品到市場上后有可追溯性，有條碼系統(tǒng)",,,,,3,

,,,,,,,,

"Section4:

Inspectionability

檢測能力",,"Section4

MaxPossible:

實際總分",14,,"Section4

ActualScore:

實際得分",0,

,,,,,,,,

"序號

Item",評審內(nèi)容ReviewContents,"審核記錄

EvidenceorRecords",,,,"Max

Possible","Actual

Score"

1*,"Recordforfirstiteminspectionwithhardness,appearanceandcriticalmeasurement,etc.硫化工序有首件檢查制度和記錄。建議檢測項目：硬度、外觀、關(guān)鍵尺寸及功能相關(guān)特性等",,,,,3,

2,"On-siteinspectionrecordswithkeyparameterforeachproduct.

有定期巡檢制度，檢測相關(guān)項目并記錄，或產(chǎn)品全檢模式，建議含外觀及關(guān)鍵尺寸）",,,,,3,

3,"Out-goinginspectionrecordandreportwithkeytestitemforeachbatchout-goingproduct.

出庫產(chǎn)品均有出庫檢驗標(biāo)準(zhǔn)，明確定義關(guān)鍵項目，執(zhí)行檢驗并記錄，形成出庫檢驗報告",,,,,3,

4,"Inspectionspecificationforeachproductwithreasonablekeyitems,inspectionrateandacceptancecriteria.Key