成纜設(shè)備1250型工藝操作規(guī)程

安徽華菱電纜集團(tuán)1+1+3/1250成纜機(jī)文件編號(hào)Q/HLJS-01-29-2007編制依據(jù)：設(shè)備文件工藝操作規(guī)程共4頁第1頁1、設(shè)備生產(chǎn)范圍：本設(shè)備用于生產(chǎn)截面為10—240mm2的三芯、四芯或五芯塑料和橡皮絕緣電力電纜的成纜之用，成纜所用的絕緣線芯可以是圓形絕緣線芯，也可以是扇形絕緣線芯。2、設(shè)備的組成及簡要說明2.1絞籠上最多能放三盤Ф1250放線盤,后面2個(gè)串列式放線架分別放一盤Ф1250放線盤。3、2.2絞籠前裝有填充架、可根據(jù)需要放入填充材料。2.3絞籠前出線端裝有雙列并線模架，供并線用，并可通過手輪調(diào)整距離，使電纜在絞制中不翻身。2.4并線模架前有二個(gè)平面式繞包頭和一個(gè)鋼帶鎧包頭。2.5本設(shè)備采用單牽引裝置，牽引輪直徑為Ф2000，收線裝置為Ф2500的收線架，收線盤的規(guī)格為PN1600～PN2500。2.6主電機(jī)功率為30KW。2.7絞籠轉(zhuǎn)速有：20.9、17.5、14.8、12.4、10.5、8.7r/min六級(jí)。2.8成纜節(jié)距范圍為：279—4979mm,絞合纜芯最大外徑：Ф80mm。2.9繞包頭轉(zhuǎn)速有159--370r/min六級(jí)，繞包節(jié)距范圍為：15.8—272.5mm，最大盤徑為Ф400mm；繞包寬度：20--100mm。2.10鋼包頭轉(zhuǎn)速為145.6—338.6r/min六級(jí)，鋼包節(jié)距范圍為：17.2—297.5mm，最大盤徑為：Ф710mm，鋼帶盤數(shù)量：2個(gè)，鋼帶寬度：20—45〔60〕mm，當(dāng)鋼帶寬超過Ф45mm時(shí)，轉(zhuǎn)速應(yīng)下降，使離心力不大于3000kg，鋼帶厚度：0.2—0.5mm。2.11牽引線速度為5.84—43.32r/min。批準(zhǔn)審核標(biāo)準(zhǔn)化編制安徽華菱電纜集團(tuán)1+1+3/1250成纜機(jī)文件編號(hào)Q/HLJS-01-29-2007編制依據(jù)：相關(guān)技術(shù)要求工藝操作規(guī)程共4頁第2頁3、操作前的準(zhǔn)備工作及操作中考前須知3.1開機(jī)前,操作者應(yīng)檢查設(shè)備的所有轉(zhuǎn)動(dòng)局部及潤滑系統(tǒng)、配換齒輪、線籃局部是否完好，平安可靠。3.2根據(jù)生產(chǎn)方案，按工藝要求準(zhǔn)備好絕緣線芯、壓膜、包帶、填充材料、收線盤、以及所需的工具。3.3對(duì)照生產(chǎn)方案和流程卡，自行檢查絕緣線芯的規(guī)格和質(zhì)量及分色情況，合格前方可上機(jī)。按工藝要求配換各局部齒輪。3.4將合格的成盤絕緣線芯，按色序或順號(hào)分別裝入線藍(lán)內(nèi)，鎖緊線籃，調(diào)節(jié)張力輪的張力，張力要松緊適度。3.5將各線盤的線頭取出，經(jīng)絞體的穿線嘴，拉至絞體外側(cè)，經(jīng)過導(dǎo)輪，過線嘴，分線盤至模座處。3.6根據(jù)工藝卡片選用并線模，將并線模放入模座內(nèi)，調(diào)節(jié)模座位置。3.7按工藝要求調(diào)節(jié)成纜節(jié)距、絞體轉(zhuǎn)速、絞向。3.8用引線繩將纜芯引至牽引輪上,經(jīng)過計(jì)米器,在牽引輪上繞5-6圈后再引至收線架上的收線盤上，試開幾米纜芯過繞包頭，上好繞包帶。當(dāng)纜芯至計(jì)米器時(shí)，計(jì)米器要?dú)w零。停車檢查纜芯的節(jié)距、絞向、結(jié)構(gòu)、外表質(zhì)量是否符合工藝要求。合格前方可正式生產(chǎn)。3.9成纜時(shí)，應(yīng)填充飽滿，保證纜芯外形圓整，填充物必須是非吸水性材料，并且與電纜絕緣有同樣的耐溫等級(jí),并不促使與其接觸材料性能的變化。填充材料接頭采用插入法或錯(cuò)開連結(jié)，防止局部過大，擠壞絕緣線芯。整根纜芯外徑要均勻一致，成纜不圓度不超過15%。3.10繞包帶的作用不同，分別起扎緊、隔離、內(nèi)襯墊的作用或兼而有之，包帶繞在纜芯上必須平整、堅(jiān)實(shí)、無皺紋；包帶須非吸水性材料，與電纜絕緣有同樣的耐溫等級(jí)，并不促使與其接觸材料性能的變化；包帶接頭處用膠水或粘帶連接，接頭要粘牢。3.11成纜時(shí)導(dǎo)線不允許斷線，成纜張力要均勻一致；成纜最外層方向?yàn)橛蚁?，相鄰層方向相反；繞包方向?yàn)樽笙颉?.12收線盤應(yīng)不損傷纜芯，收線張力要均勻，排線整齊，不得有交叉和壓疊現(xiàn)象。收線不應(yīng)過滿，纜芯離盤邊的空隙不小于50mm，盤徑不小于電纜纜芯直徑的20倍，電纜頭要扎好。3.13纜芯分頭處兩端必須要有明顯的標(biāo)志,分頭長度不大于100mm。3.14認(rèn)真做好自檢、互檢質(zhì)量記錄，下線時(shí)還要填寫好生產(chǎn)記錄和工藝流程卡。3.15生產(chǎn)結(jié)束后要做好場地和設(shè)備清潔衛(wèi)生工作。3.16設(shè)備操作平安工作按<設(shè)備平安操作規(guī)程>執(zhí)行。批準(zhǔn)審核標(biāo)準(zhǔn)化編制安徽華菱集團(tuán)電纜1+1+3/1250成纜機(jī)文件編號(hào)Q/HLJS-01-29-2007編制依據(jù)：設(shè)備文件工藝操作規(guī)程共4頁第3頁牽引序號(hào)牽引減速比牽引線速度絞體轉(zhuǎn)速轉(zhuǎn)/分平面紙包頭轉(zhuǎn)速轉(zhuǎn)/分鋼包頭轉(zhuǎn)速轉(zhuǎn)/分20.917.514.812.510.58.7370312.6264223.2188.5159338.6286241.5204.2172.5145.6I值米/分絞線節(jié)距〔毫米〕繞包節(jié)距〔毫米〕鎧裝節(jié)距〔毫米〕10.208343.32207324752927346641264979117.1138.6163.7194.1229.8272.5127.9151.5179.4212.1251.1297.520.179741.16196923522781329339204731111.2131.7155.9184.4218.4258.9121.6143.9170.4201.6238.6282.730.178637.14177721222509297135374269100.4118.8140.7166.4197.0233.6109.7129.9153.8181.9215.3255.140.164634.2316381956231327383260394392.5109.5129.7153.4181.6215.3101.1119.7141.7167.6198.4235.150.156432.5215561858219726023097373887.9104.0123.2145.7172.5204.596.0113.7134.7159.3188.5223.460.141129.3414041677198223472794337279.393.9111.1131.5155.6184.585.7102.6121.5143.7170.1201.570.130627.1613001552183521732587312273.486.9102.9121.7144.1170.880.295.0112.5133.0157.4186.580.124125.8112351475174420652458296769.882.697.8115.6136.9162.376.290.2106.9126.4149.6177.390.111923.2711131330157218622216267562.974.488.1104.3123.4146.468.781.496.4114.0134.9159.8100.104821.7910431245147217432075250558.969.782.597.6115.6137.064.476.290.2106.7126.3149.7110.099620.719911183139916571972238056.066.378.492.8109.9130.361.272.485.8101.4120.1142.2120.089918.708651069126414961781214950.559.870.883.899.2117.655.265.477.491.6108.4128.4130.082917.24825985116513791642198246.655.265.377.291.5108.450.960.371.484.499.9118.4140.078716.37783935110613101559188244.252.462.073.386.8103.048.357.267.880.294.9112.4設(shè)備節(jié)距表注：轉(zhuǎn)動(dòng)比為207.96，線速度=轉(zhuǎn)動(dòng)比×減速比批準(zhǔn)審核標(biāo)準(zhǔn)化編制安徽華菱集團(tuán)電纜1+1+3/1250成纜機(jī)文件編號(hào)Q/HLJS-01-29-2007編制依據(jù)：設(shè)備文件工藝操作規(guī)程共4頁第4頁牽引序號(hào)牽引減速比牽引線速度6盤、12盤絞籠轉(zhuǎn)速平面紙包頭轉(zhuǎn)速轉(zhuǎn)/分鋼包頭轉(zhuǎn)速轉(zhuǎn)/分20.917.514.812.510.58.7370312.6264223.2188.5159338.6286241.5204.2172.5145.6I值米/分絞線節(jié)距〔毫米〕繞包節(jié)距〔毫米〕鎧裝節(jié)距〔毫米〕150.071014.7770784499811821407169839.947.255.966.278.492.943.651.661.272.385.6101.4160.065713.6665478192310931301157036.943.751.761.272.585.940.347.856.666.979.293.8170.067412.9862174287710381236149235.141.549.258.268.981.638.345.453.763.675.289.1180.056311.715606697919371115134631.637.544.452.562.173.634.640.948.557.367.980.4190.052310.885216227358701036125129.434.841.248.757.768.432.138.045.153.363.174.7200.049710.34495591699827985118927.933.139.246.354.965.030.536.242.950.659.971.0210.04489.32446533630746888107125.229.835.341.849.458.627.532.638.645.654.064.0220.04138.5941149158068781898723.227.532.538.545.654.025.430.035.642.149.859.0230.03928.1539046655165277693722.026.130.936.543.251.324.128.533.739.947.256.0240.03547.3635242149758970184619.923.527.933.039.046.321.725.730.536.042.750.5250.03286.8232639046154665078418.421.825.830.636.242.920.123.828.233.439.546.8260.03116.4731037043751861674417.520.724.529.034.340.719.122.626