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Operationmanual操作手冊Operation操作Beforeattemptingtooperatethismachine,theoperatorshouldbethoroughlyfamiliarwiththemachinesystems,thefunctionsofthevariousactuators,thecontrolsandmonitoringdevices,andthesafetyinstructions.AllwarningsintheSafetyConsiderationssection,atthebeginningofthemanual,aswellasanyinthissection,shouldbestrictlyadheredto.在預備操作機械之前,主司機應該完全的熟悉機械的各個系統(tǒng),不同驅動系統(tǒng)的功能,操縱,監(jiān)控裝置和平安指示。手冊中各個章節(jié)所有平安警告都要嚴格的執(zhí)行。Section1,Description,containsinformationonthevariousassembliesandsystemsthatmakeupthecompletemachine.Theoperatorshouldrefertothissectionforadditionalinformationonanytopicsthatareunfamiliar,aswellastotherelevantschematicsanddrawingsinSections4through20.第1部份,描述,包括了組成機械的不同總成和系統(tǒng)的信息。主司機緣到不熟悉的內容,應參考該部份內容和相關的圖表,圖紙以獲取額外的信息。Assembly,TransportandCheckout組裝,運輸和檢測Themethodsusedforassemblingthemachine,movingittothestartingpointofthetunnel,andpreparingastartingchamberwilldependontheconfigurationofthesiteandtheequipmentavailable.DrawingD113481,showstheweightsanddimensionsofthemajorassembliesandisincludedinSection4asaguideforassemblingthemachineandmovingitintothestartingchamber.Beforebeginningtoborethetunnel,themachineshouldbeinspectedandallsystemstested.組裝機械,移動機械到隧道起點和預備啟動室的方式取決于組裝現(xiàn)場的外形和可用的設備。圖紙D113481,顯示了要緊總成的重量和尺寸,包括在第4部份中作為上述作業(yè)的指導。機械在開始掘進之前要進行檢測,各個系統(tǒng)要進行調試。ControlsandIndicators操縱和指示器MostTBMfunctions,andsomebackupdecksfunctions,aremonitoredandcontrolledattheOperatorConsolelocatedintheOperatorCabin.TheelectricalcontrolsystemforthisTBMusesaProgrammableLogicController(PLC).APLCisanindustrialcomputerwellsuitedtoservicealargenumberofinputsandoutputs.tbm絕大部份的功能和后配套的一些功能都由位于主控室的主司機操縱臺監(jiān)視和操縱。TBM的電氣操縱系統(tǒng)利用的是可編程邏輯操縱器(PLC),PLC確實是一臺適合于處置大量輸入和輸出信息的工業(yè)電腦。Inputsconsistofoperator-activatedswitches,pressureswitches,limitswitches,levelswitches,temperatureswitches,pressuretransducers,andpositiontransducers.Outputsconsistofsolenoidvalves,indicatorlamps,relays,motorstarters,meters,andalarmhorns.輸入信息包括了主司機操作開關,壓力開關,限位開關,液位開關,溫度開關,壓力傳感器和位置傳感器。輸出開關包括了電磁閥,指示燈,繼電器,電機啟動器,各類儀表和警報喇叭。ThePLCislocatedintheOperatorCabininanenclosurecalledthePLCCabinet.ThePLCconsistsofanumberofelectronicmodulespluggedintotworacks.Thesemodulesincludepowersupplies,theCPU,inputandoutputcards,andcommunicationcards.InordertogreatlyreducetheamountofwiringtoinputandoutputslocatedindispersedareasoftheTBMandbackupdecks,thereareanumberofremoteI/Omodules.PLC位于主控室的PLC柜中。PLC由插在兩排托架上的一些電子模塊組成。這些模塊包括電源供給,CPU,輸入,輸出卡和通信卡。為了大大減少TBM分散區(qū)域和后配套的布線量,設置了一些遠程的I/O模塊。Thesemoduleslocallyserviceinputsandoutputs,andcommunicatewiththePLCviaahighspeedcablenetwork.Thus,twotwistedpairsofwiresofthecablenetworkreplacehundredsofwiresthatwouldnormallybeneededtobringsignalsfrominputandoutputdevicestothePLC.RemoteI/OmodulesarelocatedintheHydraulicPowerUnitCabinet,theMainElectricalCabinet,andthetwoVFDcabinets.這些模塊當場處置一些輸入和輸出,并通太高速有線網(wǎng)路與PLC聯(lián)系。因此,如此的有線網(wǎng)路取代了成百上千用于傳輸輸入輸出裝置的信號到PLC的線。ThePLCrunsaprogramwrittenspecificallyforthisTBM.TheprogramiswritteninalanguageknownasLadderLogic.Thisprogramisdesignedtoexaminetheinputsandthenmakeadecisionastowhichoutputsaretobeactivated.Forinstance,theoperatormaypressthebuttontostartapump.ThePLCwillseethatthisbuttonhasbeenpressed.PLC運行專門為TBM編寫的程序。該程序用梯形邏輯語言編寫。該程序檢測輸入信息然后做出判定激活哪個輸出。例如,主司機可能按下按鈕啟動泵。PLC會檢測到該按鈕被按下。otherinputstoseeifitisoktostartthepump.Thesechecksareknownas“interlocks”andmayconsistofexaminingthatthecircuitbreakerisnottripped,thatthemotoroverloadrelayisnottripped,andthatthereissufficienthydraulicoilinthereservoir.OnlyifalloftheseinterlocksaresatisfiedwillthePLCenergizethepumpmotorstarter.但是,在PLC命令泵電機啟動器通電之前,會第一檢測一些其他的輸入信息去判定是不是能夠啟動泵。這些檢測稱為“互聯(lián)鎖”,可能包括斷路器是不是跳閘,電機超載繼電器是不是跳閘,和在油箱里面是不是有足夠的油。只有這些互聯(lián)鎖全數(shù)知足,PLC才會給泵電機啟動器通電。3-1OperatorControlPanel(QuickPanel)主司機操縱面板(快速面板)LocatedintheOperatorConsoleisavideodisplayunitknownbyitsbrandnameasthe“QuickPanel”.TheQuickPanelisoftenmistakenlythoughtofastheprimarycontrolleroftheTBM.Inreality,theQuickPanelissimplyanotherI/OdeviceasfarasthePLCisconcerned.TheQuickPaneldisplaysanumberofbuttonsonanumberofscreens.Theoperatorcantouchabuttontorequestthatagivenmachineoperationtakeplace.該面板位于主司機操縱臺,是視頻顯示裝置,其商標名為“快速面板”。快速面板常常為錯誤的以為是TBM要緊的操縱器,而事實上關于PLC而言,它僅僅是另一個簡單的I/O裝置??焖倜姘逶谝恍┢聊簧巷@示一些按鈕,主司機觸碰按鈕發(fā)出相關的指令。Thebuttonschangecoloranddisplayoperationalstatusasvariousmachineoperationstakeplace.TheQuickPanelalsodisplaysusefulinformationconcerningthemachineoperation.Thesedisplaysincludeammeters,strokeposition,advancerate,andstatusindications.Duetothelargenumberofoperationsanddisplaysrequiredandthelimitedamountofareaonthevideodisplay,theQuickPanelisstructuredinanumberofdifferentpages.當操作指令實現(xiàn)時,按鈕會改變顏色顯示運行狀態(tài)。該面板也會顯示關于機械操作有效的信息,包括電流表,油缸行程,推動速度和狀態(tài)指示。由于要在有限的區(qū)域顯示大量的信息,快速面板可分多頁面顯示。Theoperatorcaneasilyjumpfrompagetopagewiththepressofabutton.Thepagesarelogicallyarrangedtoeachshowadifferentareaofmachinecontrol.ThefollowingsectionsofthisdocumentconsidereachpageoftheQuickPanel.主司性能夠輕松的進行頁面跳轉。不同的頁面可顯示機械不同區(qū)域的操縱。以下部份將介紹快速面板的不同頁面。NOTE:注意:Thereisoneveryimportantsafetyinterlocksystemthatmustbeclearedbeforeanymachineoperationscanbeperformed.ThisistheE-stopinterlocksystem.AnyE-stopbuttonthatisactivatedontheTBMwillbothelectronicallydisablethePLCandwillmechanicallydropoutalloftherelaysthatsupplypowertotheoutputs.TocleartheE-stopinterlocksystem,firstconfirmthatalloftheE-stopbuttonsonthemachineareinthenormalrunposition.Thenpressthe“Reset”button.在操作機械之前,需要檢查一個超級重要的平安互聯(lián)鎖系統(tǒng)。這確實是緊急停止互聯(lián)鎖系統(tǒng)。在TBM上任何的緊急停止激活時,不僅PLC電氣操縱失效,而且所有給輸出供電的繼電器會跳閘。要解除緊急停止互聯(lián)鎖系統(tǒng),第一要確認所有緊急停止開關在正常位,然后按“復位”按鈕。3-2QuickPanelPages快速面板頁面Eachoftheoperationalscreenpagesisshownanddescribedbelow.Theinterlockandstatuspagesprovideinformationonlyandarenotdesignedtoaccommodateoperatorinput.各個屏幕頁面顯示如下?;ヂ?lián)鎖和狀態(tài)頁面只提供信息,不支持主司機輸入。Rurp^lWM?rSupp-crl:CflnwrynrTmRwSiOpIMflE^tjraifle兮y^nniDATWKPIPT創(chuàng)\_:III蛉U>■M■I”jiJ£fJULrjj”kjjJ*JAJrit7itMr^DOAVHH理寂心治二戀工出津心略価如號;朕収曲MiVjriru'vYAWmU-££耳冰Rurp^lWM?rSupp-crl:CflnwrynrTmRwSiOpIMflE^tjraifle兮y^nniDATWKPIPT創(chuàng)\_:III蛉U>■M■I”jiJ£fJULrjj”kjjJ*JAJrit7itMr^DOAVHH理寂心治二戀工出津心略価如號;朕収曲MiVjriru'vYAWmU-££耳冰x曲36:血翼朝衛(wèi)盜由邊*隙狀注沖才MtaanUrgLubcXPilWHnI'IltlFFillEr<|Frfol-IHiri刖VWLil)6lRdiLii-ii-|HwdM?t?r:Ik■■.'■I'-HVO£LUBEGftOIJPSTARTCHDHiiRF^lPMKrtRftULC占CH匕?1K仙nWrfirLdgeIWtXWTfKfjrdMmiBsvsrEMMB^LWH.5STAHIGir禪茁HowjBiJaim1|■i.-t'J:'L-1 ■,':j:--JLI|'丄「_「」』、1| 1_:工11、「||piI-iiiii-STOPsiartSTC5F-TTEMCONVEYORSCRUOBERFAN應UNetnmsRwiAoTh&RobbmsCompanyFigure2.1QuickPandBoringPage快速面板掘進頁面QuickPanelBoringTemplates快速面板掘進模塊TheoperatorusuallyselectsthispagewhentheTBMisboring.Itdisplaysusefulinformationrelatedtotheboringoperation.主司機通常在機械掘進的時候選擇那個頁面。上面顯示和掘進相關的有效信息。ResetTemplateThistemplatewilldisplay“Ready”providedtheE-stopinterlocksareclear,theOperatorConsolekeyisinsertedandturnedtotheONposition.WhenResetispressed,thebuttonwillturngreenandindicate“ConsoleEnabled”.復位模塊當緊急停止互聯(lián)鎖解除以后,該頁面將顯示“預備就緒”,主司機插入操縱臺鑰匙,轉到啟動位置。當按下復位按鈕時,按鈕變成綠色并指示“操縱臺激活”Siren警報器Theoperatorsoundsthesirenfromthistemplate.主司機通過該模塊可聽到警報器報警Hydraulic/LubeGroupStart液壓/潤滑組啟動ThistemplatebuttonwillconvenientlystartandstopallofthehydraulicandlubemotorsM8&M9andlubepumpmotorM10,inatimedsequence.該模塊可快捷的按必然順序啟動和停止液壓和潤滑電機M8,M9和潤滑泵電機M10.Interlocks:allindividualinterlocksforM8,M9,andM10mustbeclear.互聯(lián)鎖:M8,M9和M10的所有互聯(lián)鎖都要解除。TBMConveyorTBM皮帶機ThistemplatedisplaystheTBMconveyorstatus.Operatorcanstart,andstoptheTBMconveyor.Sirenautomaticallysoundsfor10secondsbeforeconveyorstarts.該模塊顯示TBM皮帶機狀態(tài)。主司機可通過此模塊啟動和停止TBM皮帶機。報警器在皮帶機啟動前自動響10秒。Interlocks:TransferconveyorandBridgeconveyormustberunningbeforeTBMconveyorcanstart.互聯(lián)鎖:在TBM皮帶機啟動之前,傳送皮帶機和橋架皮帶機要先啟動。RunCutterhead轉動刀盤Normalcutterheadcanbestartedfromthistemplatewhenbuttonindicates“RunReady”.當按鈕指示“轉動預備就緒”時,刀盤旋轉可通過該模塊啟動。CutterheadWaterSpray刀盤噴水TheoperatorcanselectAutomaticorManualoperationofthecutterheadwaterspray.主司性能夠選擇自動或手動模式進行刀盤噴水WheninAuto,thespraywilloperatewhentheTBMisboring.InManual,theoperatorcanchosetooperatethewatersprayatanytime,evenwhenthecutterheadisnotturning.在自動模式,在TBM掘進時自動開始噴水。在手動模式,主司性能夠選擇在任何時候進行刀盤噴水,乃至在刀盤停止旋轉時。SealFlush密封沖洗Watercomesautomaticallywhenthecutterheadisturning,pressingtheincreaseordecreasebuttonontheWaterPagewillincreasedordecreasedthetimerby1second,setdefaultis5secondsON55secondsOFF,theoperatorcanadjusttheONtimefrom1to59seconds.在刀盤旋轉時,水會自動開始沖洗密封,主司性能夠在水頁面按增加或減少按鈕,按時器每次能夠增加或減少1秒,默許設置為1分鐘5秒開啟55秒關閉,主司性能夠調整開啟時刻從1秒到59秒。ScrubberFan除塵風機Startandstopthescrubber.Thescrubbercanberunevenwhentheconsoleisnotenabled.開啟和停止除塵器。除塵器乃至能夠在操縱臺未激活時仍然工作。Hydraulic,Lube,BridgeandTransferMotorAmpsDisplay液壓,潤滑,橋架和傳送皮帶機電機電流顯示TwobarammetersindicatetheM8andM9hydraulicpumpmotoramps.Eachmotorhaveafullloadampratingof124A.LubemotorM10haveafullloadampratingof55A.BridgeandTransferconveyormotorsM20andM21haveafullloadampratingof96A兩個棒式安培表顯示M8,M9液壓泵電機安培讀數(shù)。每一個電機的滿負荷額定電流為124A,潤滑電機M10滿負荷額定電流為55A。橋架和傳送皮帶機電機M20,M21滿負荷額定電流為96A。StrokeDisplay行程顯示AbarmeterandnumericdisplayindicatethestrokepositionoftheTBMinmillimeters.一個棒式和數(shù)字顯示器指示TBM的行程位置,精準到毫米。AverageMotorCHDAmpsDisplay刀盤電機平均電流顯示Abarammeterandnumericdisplayindicatetheaverageper-motorampsforthecutterheadmotors.Eachmotorhaveafullloadampratingof360A.一個棒式和數(shù)字顯示器指示每一個刀盤電機的平均電流。每一個電機滿負荷額定電流為360A。SideSupportsDisplay邊支撐顯示Twobarmetersandnumericdisplaysindicatethepositionoftheleft-handandright-handsidesupportsinmeters.兩個棒式和數(shù)字顯示器指示左手和右手邊支撐的位置,精準到米。

CUTTERHIEADSPEEDSETACT『啊廠聞逵伽匸他伽白毎1蛇<lR£±MreErroiCri^rMPEKtshdMotorTaper虢Lite:LW3ILdli&rnw詡DL加FTDinliPTwkllfmaltDHfiBrske抽In騷taiq>0訥(^dmgi■ylM-'DCiYfHH 弓S卻甌盤力X礦必:吠哎坤刼妙防蛙嵌亦:訕CUTTERHIEADSPEEDSETACT『啊廠聞逵伽匸他伽白毎1蛇<lR£±MreErroiCri^rMPEKtshdMotorTaper虢Lite:LW3ILdli&rnw詡DL加FTDinliPTwkllfmaltDHfiBrske抽In騷taiq>0訥(^dmgi■ylM-'DCiYfHH 弓S卻甌盤力X礦必:吠哎坤刼妙防蛙嵌亦:訕時M/DDf¥FHHMI4ES詔毬謝磧席般心訃沖》軸;<?總冷LtiLKFILUTJCUTTERHE/DRIVEroniww£E0$鼠$ts.$CHRUNIVFDFAULTSTSSTASIE^pinn□HDKULIKMTEH-?GX5WDTEfti匚RmmiIruiT6MC:i.hiwvi.r4l$|MW0IBrMgo□nwsMiratSjmixJTiraffi^erfijreMiran售帕朗Till曲NTiHaBfT*1TEiK已;alu岸IiraiisftiriB&rT2TemBmatureDll劌宙T?Tliii訊13托n越曰竝in電n?TTPFIMFOFIJIJIDS皿IT*枷RAJWRMIJCSTST1EMLUUESpiralmiiimS¥SlTEfellBYPASS1UW序SHMKHSTTCWiLIMHCSTheRobbinsCompanyFigure2.2QuickPanelCutterheadDrivePage刀盤驅動頁面3-2.2QuickPanelCHDDriveTemplates刀盤驅動模塊CutterheadRPMSpeedDisplay刀盤轉速顯示ThecutterheadrunningspeediscontrolledbypressingtheincreaseordecreasepushbuttonanditisshownintermsofpercentagethebarsindicatethesetandactualcutterheadRPM,templatealsoincludesanumericdisplay.刀盤轉速能夠通過按鈕操縱增大或減小,通過百分比的形式顯示。棒式指示器顯示刀盤設定轉速和實際轉速,該模塊也包括數(shù)字顯示。ResetTemplate復位模塊Seepreviousdefinitionforthistemplate.參考之前介紹RunCutterhead刀盤旋轉Seepreviousdefinitionforthistemplate.參考之前介紹Siren報警器Seepreviousdefinitionforthistemplate.參考之前介紹VFD/M1-M7Bypass變頻器/M1-M7橋接ThesebuttonsindicatewhenaVFDisinafaultedstate.Additionally,theoperatorcanchosetoBypassoneormoreVFD/Cutterheadmotors.IfaCutterheadmotororVFDisfaultedthecutterheadcannotberununlessthecorrespondingVFD/Cutterheadmotorisbypassed.Whenbypassed,thestatusisignoredbytheinterlocklogic.PressingtheresetbuttoncanresetVFDerrors.這些按鈕顯示當一個變頻器在故障狀態(tài)。另外,主司性能夠橋接一個或多個變頻器/刀盤電機。若是一個刀盤電機或變頻器處于故障,只有在相應的變頻器/刀盤電機橋接后刀盤才能旋轉。當橋接時,其工作狀態(tài)將被邏輯互聯(lián)鎖忽略。按復位按鈕,復位變頻器錯誤。MotorStatusDisplays電機狀態(tài)顯示Theampereofeachmotorisindicatedonsevenindividualbargraphs.AveragetorqueandKWarealsodisplayed.每一個電機的電流由7個棒式顯示器顯示,也顯示平均扭矩和平均功率。日日DKPFTTWMCBORENSPECIM.&WDESWSESCONVEYORSHXht-igg孫壯點:3*旳壯如:3?亦點疏叫磚TBMCONVEYORSCOMlOORSTPIANSP已民COWETOR.EWDESIbCOIN¥E¥aRIBMGOWEY0RINTBRl-OCKSCOMVESTOPCDr47ESTUPJOGRSTAR!STOPSTARTSrEEDDETECTORSPEEDCE7ECTORSFEECDETECTOR日日DKPFTTWMCBORENSPECIM.&WDESWSESCONVEYORSHXht-igg孫壯點:3*旳壯如:3?亦點疏叫磚TBMCONVEYORSCOMlOORSTPIANSP已民COWETOR.EWDESIbCOIN¥E¥aRIBMGOWEY0RINTBRl-OCKSCOMVESTOPCDr47ESTUPJOGRSTAR!STOPSTARTSrEEDDETECTORSPEEDCE7ECTORSFEECDETECTORE-STOPTheRobbinsCompanyaiYfEhUMJLJUSYSTEJKIEinab'^dIM21CiirciuitBreakerOvtr-laadEs-tQ>pXl^irCon¥LHEsto>pXfeiConvRHCUT1EFW40Co朋氏倉祁I胡hODCreuttiBr*ak^rM^OOverloadXf+rCemOKEctepBrConvFwdLH昌戟opHrC$n^rIFi於日OH氐Jt呻目fa?riYAFtL冃BrC^invPftFtHMrii/DDAVHHtutl££乂皿尬訂泊.必曲収存:冰x'.xE/Eiii.h黒心Mh/.ODi^YHHNtd:5S輸'貳統(tǒng)曲碌述崗:曲沁BCC-n=0kEh=bl=cPu?pgONBridgeCanvS0e?dOKEstopTQMCcn^LHEstopTBMCanYRH皮帶機頁面QuickPanelConveyorsTemplate皮帶機模塊ConveyorSystemTemplates皮帶機系統(tǒng)模塊TransferConveyor,theoperatorcanstart,stopandjogforwardthisconveyor,sirenautomaticallysoundsfor10secondsbeforeconveyorstarts.傳送皮帶機,主司性能夠進行啟動,停止,向前緩動操作,在傳送皮帶機啟動前報警器自動響10秒。BridgeConveyor一templateissimilartothetransferconveyor.橋架皮帶機-模塊和傳送皮帶機類似。Interlocks:Transferconveyormustberunningbeforebridgeconveyorcanberun互聯(lián)鎖:在橋架皮帶機啟動之前,傳送皮帶機要先啟動。TBMConveyor一templateissimilartotheTransferandBridgeconveyors,thisconveyorcanbejogforwardandreverse.Sirenautomaticallysoundsfor10secondsbeforeconveyorstarts.TBM皮帶機-模塊與傳送皮帶機和橋架皮帶機類似,該皮帶機可向前和向后緩動。在皮帶機啟動前報警器自動響10秒。Interlocks:TransferconveyorandBridgeconveyormustberunningbeforeTBMconveyorcanberun.互聯(lián)鎖:在TBM皮帶機啟動之前,傳送皮帶機和橋架皮帶機要先啟動。ceOJLrL1LR3E?^3罐2[:日:工卩砂STECWLMWE6CASS饑1忖NIN3MAIN(OIMYCmLJUBESYSIfflmTBFLSY^TDUifiIHnTBRLOOESLOWL沁UE-STOPST^fiTRESETTheRobbinsCompanyWD3.LUBEGROUPSTAPT丿丿FtrceOJLrL1LR3E?^3罐2[:日:工卩砂STECWLMWE6CASS饑1忖NIN3MAIN(OIMYCmLJUBESYSIfflmTBFLSY^TDUifiIHnTBRLOOESLOWL沁UE-STOPST^fiTRESETTheRobbinsCompanyWD3.LUBEGROUPSTAPT丿丿Ftr的ZdEd□ILLEVELLOW□ILlBj^LLOW(.U||kHHrMUMWfcCu仙CiidUletil匚刑日DIr恤丫陽glLtWlQUIOBOIL11KOMBIWiPrapfiilRkir<Sivpimir|Qmw^nrIfllHfear鈾帥onWniulcCvnsoltEnablvdComelltKeyHydOKILevelCDliWO'LNKOBSTCfpT^lHYDRAULICS“HYDPOMP硼罰函Fin?!Ptmi6紅1ia.i'Cm!-OILOODLtH[Cll=HlnT-tnp1 R比teK/aE?5-7~[l匹■■■■■■■■■■■■■■■■■■■■■■■■■MMLiD^VVHHMM:£S令工凸曲」乂寂血沖bXx冷疝&形洽%収>:黒MMLiDiTi'HH:MM:E3農3乂昵血駕沖沁:>底3*:晴:<沁冷:Figure2,4OuickPanelHydraulicPa^e液壓系統(tǒng)頁面HydraulicSystemTemplates液壓系統(tǒng)模塊HydraulicPump\MotorM8&M9液壓泵\電機M8,M9?ThesetwohydraulicPump\MotorM8andM9canstartorandstoppedusingthecorrespondingtemplatespushbutton.Templatedisplays“Ready”whenallinterlocksareclearand“Fault”ifthereisaproblem.Additionalgraphicsdisplaytemperature,reservoirlevel,amps,filtersconditionandcircuitbreakerstatus.這兩個液壓泵\電機M8和M9能夠通過相應的按鈕啟動和停止。在所有的互聯(lián)鎖和故障(若是有的話)解除后,模塊顯示“預備就緒”。還有圖表顯示溫度,油位,電流,濾芯狀況和斷路器狀態(tài)。Hydraulic&LubeGroupStart液壓和潤滑組啟動ThistemplatebuttonwillconvenientlystartandstopallofthehydraulicandlubemotorsM8&M9andlubepumpmotorM10,inatimedsequence.該模塊可快捷的按必然順序啟動和停止液壓和潤滑馬達M8,M9和潤滑泵電機M10Interlocks:allindividualinterlocksforM8,M9,andM10mustbeclear.SeeQuickPanelhydraulicsandlubeforinterlockstatus.互聯(lián)鎖:M8,M9和M10的所有互聯(lián)鎖都要解除。參考快速面板液壓和潤滑互聯(lián)鎖狀態(tài)。feri'iD160Mh優(yōu)心屮H卜:忖心妙館點壯冷fc:嘉冷心總心冷:oomsMWeEARMiHiinsPINIONSrTDO-2dtLtfBhirif5E4LLLWiX疋&1LUE3C5W1TWeE4LLl?MftNVAL心TUBErririFiizl匚■毎即出ItMFR?-UCLUKAETlimmF?-2IF5M1fNTEFilOfflS.M^JA.CREE0(0FS13U1MCBOFFMFTheRobbinsCompanyCVTCTIT1EX:QF]Pl[<riN2TPEAD?NOTferi'iD160Mh優(yōu)心屮H卜:忖心妙館點壯冷fc:嘉冷心總心冷:oomsMWeEARMiHiinsPINIONSrTDO-2dtLtfBhirif5E4LLLWiX疋&1LUE3C5W1TWeE4LLl?MftNVAL心TUBErririFiizl匚■毎即出ItMFR?-UCLUKAETlimmF?-2IF5M1fNTEFilOfflS.M^JA.CREE0(0FS13U1MCBOFFMFTheRobbinsCompanyCVTCTIT1EX:QF]Pl[<riN2TPEAD?NOTREADY1M3TFEADfSPLCI^lL[M5JUE5LOBESYSumaFf13-3*hVJNLLE£SYSrEMP117-2BARFF11-3rRCNTRM~tJJJEAftM1DOILLM.H3HL屮EUrwnikitnslbiedLub*(HlLev^lLulUc-OtlFtiribpgo幀Utao?lmioojnrrmcMbLOSESYSTEMOFH7-1RARrllOBLLEXCILFKHTEtF『罔JOPT1P4R£RrliuiWhWLipfFFHUMMUS血期旳.和:念血甌乂立衛(wèi)電兀孫.收附妙心兒:■>:|,i.ilbVDLiYvHI-rVM:SS訂:咋心加冷站地箔乂i.冷心UhU?:贓H舟:C>FE*F、xEhhx-IT-LEEoriU¥IDC<HL:OXER潤滑頁面LubeSystemTemplates潤滑系統(tǒng)模塊LubeMotorMIO—StartsandstopslubepumpmotorMIO.Templatedisplays“Ready"whenallinterlocksareclearand“Fault”ifthereisaproblem.潤滑電機M10-啟動和停止?jié)櫥秒姍CM10。當所有的互聯(lián)鎖和故障(若是有的話)解除后,模塊顯示“預備就緒”。LubeReturn一ThelubereturnsystemautomaticallystartswheneveralubepumpmotorM10isrunning.Thisbuttonallowstheoperatortomanuallyturnonthelubereturnsystemevenwhenthelubepumpisnotrunning.Whenmanuallyactivatedthelubereturnwilloperatefor12Osecondsatatime.潤滑回路-只要當潤滑泵電機M10啟動,潤滑回路系統(tǒng)就會自動啟動。主司性能夠通過按鈕設定其得手動模式,如此即便潤滑泵沒有啟動,潤滑回路系統(tǒng)仍然能夠啟動。當手動模式激活時,潤滑回路系統(tǒng)每次能夠工作120秒。SealLube一Thistemplatedisplaysthestatusoftheseallubesystem.Ifinsufficientseallubeflowisdetectedthethetemplatebuttonwilldisplayawarning.Ifinsufficientflowofseallubeisdetectedfor10minutesthebuttonwilldisplayafaultandcutterheadrotationwillbeprevented.密封潤滑—該模塊顯示密封潤滑系統(tǒng)狀態(tài)。若是探測到密封潤滑流量不夠,模塊會顯示出警告。若是探測到密封潤滑流量不夠超過10分鐘,按鈕會顯示故障,刀盤轉動停止。SealLubeFlasher一Eachtimetheseallubeproximityswitchactivatestheindicatorlightflashesforseconds.密封潤滑閃光器-每次密封潤滑接近開關激活時,指示器等閃爍秒。MainBearing&Pinions一Thesetwotemplatesdisplaysthestatusofthesetwosystems.Additionalgraphicsdisplaypressure,temperature,reservoirlevel,amps,filtercondition,andcircuitbreakerstatus.主軸承和小齒輪-這兩個模塊顯示這兩個系統(tǒng)的狀態(tài)。還有圖表顯示壓力,溫度,油位,電流,濾芯狀況和斷路器狀態(tài)。SPECIM.MOTESPURGINGrS15dTB.PTE14FlOV/l£vE-L^2fi1HnHLFVELTE府召L39-2TT7d■|60PRE 門吒 D氷PFTTWJ ■■■■■■■■■■■■■■■■■■■Mrv/DDAYIIIttuMUg減咒由:品心.畔MjJ{占;盤心點打胡雷工&曲冷Mh/.ODi^YHHNtd:5S輸'貳統(tǒng)曲碌述崗SPECIM.MOTESPURGINGrS15dTB.PTE14FlOV/l£vE-L^2fi1HnHLFVELTE府召L39-2TT7d■|60PRE 門吒 D氷PFTTWJ ■■■■■■■■■■■■■■■■■■■Mrv/DDAYIIIttuMUg減咒由:品心.畔MjJ{占;盤心點打胡雷工&曲冷Mh/.ODi^YHHNtd:5S輸'貳統(tǒng)曲碌述崗:曲沁WA1ERSYSTE/WniviKCOMlOORS£WTffl別耳TFMINIffl-OCKSAULTE-5TOPSTftETULCThwRobbinsCompany[IfifEMLlLK;售宿!!■"RTES:5^hw.fv^viez居上“LFIUSH\vEV-ie-3MAJ|JklZTCRF3VFD帕ItMR^'hWTERFLthVi.汗初-4WWW討MrrnpLQCLirC5申佃WATERSYSENISLE5EALFLU&HLlXCflLCOOLERvfaCCOLIHGflHP*SS1VFDPUMPnmoE托升井拘帝”用F「QyQTJMH3-^ArEFSLPPLVCUT1EFW40LKJYkmCYCLE,SECON|:::-OFFFifiure2.6OuickPanelWaterPace水路頁面WaterSystem水系統(tǒng)TheTBMwatersystemconsistsofanumberofpumpsthatsupplywatertoseveralsystemsonthemachine.M13suppliesfreshwatertothecutterhead,sealflushandmaindriveassemblies.Waterflowsthroughthedrivemotorswheneverthecutterheadisturningandfor5minutesafterstoppingforcooldown.Ifthereisnowaterflowtothemaindriveassembliesfor3seconds,analarmmessagewillbedisplayedattheoperator'thsecounttseorhlea,dmotorswillshutdownifthereisnowaterflowfor20seconds.M12supplieswater/glycolmixtothevariablefrequencyinverterassemblies.TBM水系統(tǒng)包括一些向機械各個系統(tǒng)供水的泵。M13向刀盤,密封沖洗和主驅動總成提供冷水。當?shù)侗P旋轉時,水流過驅動電機,而且在刀盤停止轉動后持續(xù)5分鐘用于冷卻。若是沒有水流向主驅動超過3秒,模塊會顯示警告,超過20秒,刀盤電機停止。M12向變頻器總成供給水/乙二醇混合物。CutterheadWaterSpray刀盤噴水TheoperatorcanselectAutomaticorManualoperationofthecutterheadwaterspray.WheninAuto,thespraywilloperatewhentheTBMisboring.InManual,theoperatorcanchosetooperatethewatersprayatanytime,evenwhenthecutterheadisnotturning.主司性能夠選擇自動或是手動模式進行刀盤噴水。在自動模式,在TBM掘進時自動開始噴水。在手動模式,主司性能夠選擇在任何時候進行刀盤噴水,乃至在刀盤停止旋轉時。SealFlush密封沖洗Watercomesautomaticallywhenthecutterheadisturning,pressingtheincreaseordecreasebuttonontheWaterPagewillincreasedordecreasedthetimerby1second,andsettingdefaultis5secondsON55secondsOFF,theoperatorcanadjusttheONtimefrom1to59seconds.在刀盤旋轉時,水會自動開始沖洗密封,主司性能夠在水頁面按增加或減少按鈕,按時器每次能夠增加或減少1秒,默許設置為1分鐘5秒開啟55秒關閉,主司性能夠調整開啟時刻從1秒到59秒。NOTE:注意:ThewatersystemcanbestartedandstoppedwithouthavingtheConsoleEnabled.水系統(tǒng)在操縱臺沒有激活的情形下,仍然能夠啟動和停止。Additionalgraphicsdisplaytemperature,reservoirlevel,amps,filtercondition,andcircuitbreakersstatus.還有圖表顯示溫度,油位,電流,濾芯狀況和斷路器狀態(tài)。CXsygen%100nQFigure2.7QuickPancJGa&MonitoringPa^cWSCRDPTK^OASES^1KVCDjY>m:MM:E!=:於:心如3卅沁企畑Q以畑3£心乂ToxicGagesCDppmCO2ppmHISppTiOxygenlla*¥C^iihm陰ow掘昭日CaihnnDl>[i址ide:CXsygen%100nQFigure2.7QuickPancJGa&MonitoringPa^cWSCRDPTK^OASES^1KVCDjY>m:MM:E!=:於:心如3卅沁企畑Q以畑3£心乂ToxicGagesCDppmCO2ppmHISppTiOxygenlla*¥C^iihm陰ow掘昭日CaihnnDl>[i址ide:HydrogenSulitlidBLUDE^ITEWIWIEflSYSTOIFlanvnaHeGases(%LowerExplosivaL—el)PNTmm耳MtlHANtALAHjul!>CH4%l二I.GKIn-H%LFL.<]prCH4%LB?.0djphkilhaneOpeialbir.^3M^IAariiaB^ck-u^fit$E-STDPTheRobbinsCompanyO!iif##耳卜|(, .g!|4r?ritrif丿'」j*T7mrOflTBWffM>DfWzMOW/TORJWGHTOXICFUJirSDATE肋⑷DM¥l+kldM汩占旳幻出nJ乂妙洶幻如闆齡必劇nMx訥叩[.DCIHdAh1:££:“冷丹劉工沙心妙1』旳^M'LDjVVmMM:££活:rX燦心心曲加咒皿冷總力心燈心卞丹皿瓦斯監(jiān)控系統(tǒng)頁面QuickPanelTBMGasMonitoringPage瓦斯監(jiān)控系統(tǒng)頁面Toxicgasesandflammablegasescanbemonitoronthispage.有毒和可燃氣體能在此頁面進行監(jiān)控。MethaneMonitors甲烷監(jiān)控器ThreesensingheadsmountedontheTBMprovidecontinuousmonitoringformethanegas.Thefirstsensorisatthetopfrontofthecutterheadsupport;thesecondsensorisattheoperator'sstation;andthethirdsensorismountedontheback-up.Themonitors,whoarelocatedintheoperatorcabin,haveadigitalAmplifierReadoutUnit.在TBM上裝有3個傳感器可不中斷監(jiān)控甲烷氣體。第一個傳感器位于刀盤支撐頂前部,第二個位于主控室,第三個位于后配套。安裝在主控室的監(jiān)控器有一個數(shù)字放大讀出器。Thisdisplaysmethaneconcentrationatthesensor,in%LELUNITS(LEL=LowerExplosionLimit).100%LELis5%byvolumeformethane.Themethanemonitorrotatingredlightandthemethanemonitorhornareactivatedforeachofthefollowingconditions.傳感器的甲烷濃度以%LEL(最低爆炸界限)單位顯示。100%LEL為甲烷體積比達到5%。在以下情形下,甲烷監(jiān)控器紅燈旋轉警報和喇叭警報將被激活:10%LEL%vol.)methanelevelsensed甲烷含量感應=(ALARM警報#1)20%LEL%vol.)methanelevelsensed甲烷含量感應=(ALARM警報#2)Methanemonitorfailure甲烷監(jiān)控失效=(SYS.FAIL系統(tǒng)錯誤).When20%LELissensed,oranyofthemethanemonitorsfail,allTBMpowerisshutdown,exceptfortheventilationandtheemergencylighting.Themethanemonitorhornandtherotatingredlightarebothactivated.當感應達到20%LEL時,或任何甲烷監(jiān)控器失效,整個TBM都會停機,除通風和應急照明。甲烷探測器紅燈旋轉報警和喇叭報警同時激活。Inadditiontothemethanemonitors,thisTBMisprovidedwithaCarbonMonoxideMonitor,OxygenMonitor,CarbonDioxideMonitor,andHydrogenSulfideMonitor;thesemonitorsarealllocatedattheoperator'sstation.Forfurtherinformationpleaseconsultthemanufacturer'sliteratureprovidedwiththisServiceManual.除甲烷監(jiān)控器,TBM還配備了二氧化碳監(jiān)控器,氧氣監(jiān)控器,硫化氫監(jiān)控器。這些監(jiān)控器位于主控室。需要進一步信息,請參考產品手冊。nATE TOF HFSirRIFi?品MFi"門iHH-NMRFS■-■■' ■■■■■ ?■? ■■? ■?■■?? ??Mh/.iDDflVHHNMSfi賀段?軸忙腐㈱於隔:命冷F我席血跖竊=6型DM¥HH世弊J警空弩空:璽警加!進邂:沁「■TFLUIDPRESSURE糊刪cmwaCUT7EKIB1DGfWEFLUIOS'a-.<再FLUIOSSystemPrems $$$$PropelPress :":GriperPress Jf$S$PropelPress :":GriperPress Jf$S$R?vSupportPr 軒洱RoofSptPress $$$$TowPres? £$$$ConveyorIPreEis S$£JCDNF/ETOriSiKrnilc

sisiewsSteerLeftFress 卅紳SldaSptLHSteerLeftFress 卅紳SldaSptLHFr*ss ':'■W?do?LH US$Tore,CylLH 慚$TorqCilLHRrtFi 聆邸erKigimPress 黏歸SldsSptRHPresss;WgdgeRHPress SSS$TorqC>flRH&rtPr 5$S$TorqC>1IRHRetPr 勢韶LLQESWUOTWATCTLWSTOHIManBrgLube USiFPinLubt SISIManBrgLube USiFPinLubt SISIPinProntLub* 聊辟PinRearLubePr 3轎*$阿1Lub^ $$靜Lulbe舄就 S$S$LubE伽 $卿INTERLOCKS即DCI1WL悄ODESOLLE^ELLCMIMIQMCBCFFH¥D蠶LLBEGRCCJPSTARTOLLE^ELLCMIMIQMCBCFFH¥D蠶LLBEGRCCJPSTARTas?77>eRobbinsCompanyFigure2.8QuickPanelFluidPressurePage流體壓力頁面FluidPressurePage流體壓力頁面Thesystempressurecanbemonitoredusingthispage.系統(tǒng)的壓力通過此頁面監(jiān)控。iPORJBffiJOGINTERLOCKSFLUIDSCOtfWTORSM^IRINTERLOCKSHELTINITERWGKSwnmtbThitifiDCPGWEOJNTE^LCCKghimoocsESTOPSlinirERLQCK^E-sropTheRobbinsCompanyP-T-ItwsfFf/P?FI~"I"HIF丿'DC12DC13DC1IDC£DCffiDL32DC&3DEDCTIaullTERrtfi&iWlPROPELRETRACTOprGristleEnahdB>lTuwli.uudELECCONTROLSREADYMDP.1m4ir>El4K:C?binvlMC1P3Mydraflllir.TRUGtbl陽thflrtlT. CbhirbCOSTVESTOPSDKGiti甲IT酹CawLMEstopTEWIC?nv職gIt&tfip9rCdhmRnmILAE-FtcpBrConyFwlPHErtcpBrConvLHE^pBrC*nrvMRH2■卩XfnrCamLHFk4dpXfRirCjiftuRH-HaiiiiBdcCiiNnet-iMlalinBi±£CdNueL袖nBtscCdNueL-[H^idii^iidllit:Cihbattt4-[M^diidiulkCbhiwH-TBMCAbbhclTBMCibMoiOpoiatorCabtoDpoinlorCaliinCUTTERHEAODRWUNTBRUC-CK5ELECRIC<CONTROLINTERLOCKSQPPCONSOLEENIABLEDREADYTQRESET匚|”蛇111亡IteywiildliOSiJ4>gKrwwTtchOFfJogEjiatlsOFFOlhgiftlhKf^wllcltONINTERLOCKS、ESTOPSQ%Ertcp匚<w3n1EEet叩IBilCiftiini^jEfttopCcinsok-EfitiapNfiEttflpMlydlraiiiiicCihhotpC7arMnwr民hip7W1CtlFniRlEtdpi'i/RDIJOibinisiEstepMiinElbeCihmetEstopDeck12GA.iRPEftEX7/RET□卩rUintolG*EnaM^'lElx附IakrtlP供匚.IOCSfTATdanErMBLEDJ卿Ksyiv^diiON■IngFn価hk敘總日!1佛IOW匚^dlHll?!:Kdt^wilrhOFFi{五ICasteEe OHEQvdriHlCcrtTikRtailrCoirsgIIbK明翻tchONIPRQPELEJfreHPGjirC^nE?n>l?Enahl&dInwilnfidlTewIawIPii?.EmrCUDMilIHFimnLOCKSCl|piCariM>lcEnjihlcdHYPCstilvVvKmwitchQM□WCMiollaiKtywwPtehONCrimps『Pinss&iiHr'SEirra『GrlfperHPEklen4rTemperaiiuirgFainhSealLuleFlowlFauIICUDluteFkwFjultLulber^nkLevelFauhCHDiiendKbFvulLMainD刖日CnoHniFaultVFLSLdUAFdottVFPW?;yiFmH1DMCvtvHyuiRunnnio1DM5村好。||a4EJiidyvCopviyu4l5|iu:vi|TF-tfWrfWF&iiTtfjrvr?oiSpvifJTramsfoiirniipfT1lTcjnpiiwaituirslraitikcfc&irm?rT2TsonperailiunaTrfminrmprT3THttpetfllurfiFiuurs2,9OuickPundInlsrk>vkij互聯(lián)鎖頁面HydraulicInterlocksPage互聯(lián)鎖頁面Systeminterlocksareshownonthispage.系統(tǒng)的互聯(lián)鎖在此頁面顯示。-口AITWJIlfcHHrAUHLLK4FRES9JRESETMODECOMMEYOFIS1D-HbarmiEfiSYJTaiiIMJEHLWKSE-sropRESEIHjeRobbinsCompanyHWRAO-KSTSITEMNIPPERPRESSURESEFFDIIVT-口AITWJIlfcHHrAUHLLK4FRES9JRESETMODECOMMEYOFIS1D-HbarmiEfiSYJTaiiIMJEHLWKSE-sropRESEIHjeRobbinsCompanyHWRAO-KSTSITEMNIPPERPRESSURESEFFDIIVTSPECIALMODESV/dkirigLtsurrmodeistaedduringUcniapcrtyrTBMInfajeFigure2.10QuickPanelSpevialModesPage特殊模式頁面LubeInterlocksPage潤滑互聯(lián)鎖頁面Thispagedisplaystheproportionalpropelpressuresettingandwalkingbeammodetemplate.該頁面顯示比例推動壓力和步進梁模式。ProportionalGripperPressure/PropelPressure比例撐靴壓力/推動壓力Theoperatorcanadjustthegripperproportionalpressurereducingvalvetoapredeterminevalueaccordingtogroundconditions,thepropelproportionalsystempressuresettingwilladjustautomaticallybelowthissetting.Whenactive,thegripperpressurecanbesetbetween103b

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