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2010>[G4EC]1.5DOHCMPI>車身( 和外部)
Putonglovestoprotectyourhands.
Useseatcoversoavoiddamaginganysurface.
RECEMENTREMOVAL
Removethefollowingitems:
Rearseat.
Rearbulkheadcover.
Cennchorboltofthecenterbelt.
Centerbeltlid(seepageBD-).
Highmountbrakelight(seepageBD-).
Lockcylindertrim(seepageBD-).
Rearshelf(seepageBD-).
Frominsidethevehicle,useaknife(A)tocutthroughthequarterglassadhesive(B)allthewayaround:
Ifthequarterglass(C)istobereinstalled,takecarenottodamagethemolding(D).
Ifthemoldingisdamaged,recethequarterglass,moldingandclips(E)asanassembly.
Ifanyoftheclipsarebrokenthequarterglasscanbereinstalledusingbutyltape(refertostep9).
Applyprotectivetape(F)alongtheedgeoftheentirequarterglassopeningflange.
Carefullyremovethequarterglass,andcheckthemoldingfordamage,andrecethequarterglassifnecessary.
Withaknife,scrapetheoldadhesivesmoothtoathicknessofabout2mm(0.08in.)onthebondingsurfacearoundtheentirequarterglassopeningflange:
Donotscrapedowntothepaintedsurfaceofthebody;damagedpaintwillinterfacewithproperbonding.
Ifanyoftheclipsarebroken,removethemfromthebody.
Maskoffsurroundingsurfacesbeforeapplyingprimer.
CleanthebodybondingsurfacewithaspongedampenedinalcohoAftercleaning,keepoil,greaseandwaterfromgettingontheglasssurface.
Iftheoldquarterglassistobereinstalled,useaputtyknifetoscrapeoffalltracesofoldadhesivefromthequarterglasScrapetheoldadhesivefromthemoldingwithaknife,thencleanthequarterglassandmoldingshadedportionofthewithalcoholwhereadhesiveistobeapplieMakesurethebondingsurfaceiskeptofwater,oilandgrease.
Iftheoldquarterglassistobereinstalled(andeitherclipisbrokenoffthemolding),applyalightcoatofprimer(C-100,orequivalent),thenapplybuty1tapes(A)and
(B)tothemolding(C)asshown.
Becarefulnottotouchthequarterglasswhereadhesivewillbeapplied.
Donotpeeltheseparatoroffthebutyltapes.
Iftheoldquarterglassistobereinstalled(andeitherclipisbrokenoffthemolding),sealthebodyholeswithpiecesofurethape(A).Thensetthequarterglassuprightintheopening,andmakealignmentmarks(B)acrossthequarterglassandbodywithagreasepencilatthethreepointsshowBecarefulnottotouchthequarterglasswhereadhesivewillbeapplied.
Removethequarterglass.
Withasponge,applyalightcoatofglassprimertotheinsidefaceofthequarterglass(A)asshown,thenlightlywipeitoffwithgauzeorcheesecloth:
Donotapplybodyprimertothequarterglass,anddonotgetbodyandglassprimerspongesmixedup.
Nevertouchtheprimedsurfaceswithyourhands,ofyoudotheadhesivemaynotbondtothequarterglassproperly,causingaleakafterthequarterglassisinstalled.
Keepwater,dust,andabrasivematerialsawayfromtheprimedsurface.
1Withasponge,applyalightcoatofbodyprimertotheoriginaladhesiveremainingaroundthequarterglassopeningflangLetthebodyprimerdryforatleast10minutes:
Donotapplyglassprimertothebody,andbecarefulnottomixupglassandbodyprimersponges.
Nevertouchtheprimedsurfaceswithyourhands.
Maskoffthedashboardbeforepaintingtheflange.
1ThoroughlymixtheadhesiveandhardenertogetheronacleanglassormetaltewithaputtyknifFollowtheinstructionsthatcamewiththeadhesive.
1Packadhesiveintothecartridgewithoutairpocketstoensurecontinuousdelivery.Putthecartridgeinacaulkinggun,andrunabeadofadhesive(A)aroundtheedgeofthequarterglass(B)asshown:
Afpplyingtheadhesive,peeltheseparatoroffthebutyltape.
Applytheadhesivewithin30minutesafpplyingtheglassprimeMakeslightlythickerbeadateachcorner.
1Usesuctioncups(A)toholdthequarterglass(B)overtheopeninAligntheclipsorthealignmentmarks(C)madeinstep10,andsetitdownuntilitsedgesarefullyseatedontheadhesiveallthewayarounDonotopenorclosethedoorsuntiltheadhesiveisdry.
1ScrapeorwipetheexcessadhesiveoffwithaputtyknifeortoweToremoveadhesivefromapaintedsurfaceorthequarterglass,wipewithsoftshoptoweldampenedwithalcohol.
1Lettheadhesivedryforatleastonehour,thenspraywateroverthequarterglassandcheckforglassdry,thensealwithsealanLetthevehiclestandforatleastfourhoursafterquarterglassinstallatioIfthevehiclehastobeusedwithinthefirstfourhours,itmustbedrivenslowly.
1Reinstallallremainingrem
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