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試驗?zāi)?Test 試驗標(biāo) Test 術(shù)語和定 Termsand 試驗介 Testing 保壓周 Hold 試驗順 Test 試驗過程中四通的組 Spoolassemblyunder 第檢驗機(jī) Independentcertifyingauthority 試驗偏 Deviationsfrom 試驗前準(zhǔn)備工 Pre-testing 試驗樣機(jī)一 Testing 四通裝配前檢 Pre-assemblinginspectionforthe 安全防護(hù)工 Safetyand 四通PR2性能試 PR2Performancetestingof 室溫本體靜水壓試驗(參照 Spoolhydrostaticbodytestatroomtemperature(Refto 試驗后檢測(參照ISO10423 PostTestExamination(RefISO10423 相關(guān)文 記 PR2PR2TestPart目的、標(biāo)準(zhǔn)和術(shù)語定Purpose、TeststandardTermsand編寫WrittenBy:Zhang 檢查CheckedBy:Yan Approved Li TestISO10423:2003FPR2四通性能TheperformanceofspoolistestedaccordingtotherequirementsofISO10423:2003annexFTestISO10423:2003FISO10423:2003annexF術(shù)語和定TermsandTestingWaterorwater,hydraulicpressureoilorothermixturesoffluidwithHold保壓周期的開StartofholdHoldperiodsshallbestartedafterpressurestabilizationhasoccurredandtheequipmentwithpressuremonitoringdevicehasbeenisolatedfromthepressuresourceandpumpventvalvesopenedthetimespecifiedforholdtimesshallbeaminimum.PressurePressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan5%ofthetestpressureperhouror500PSI/hour,whicheverislesspressureshallremainwithin5%ofthetestpressureorwithin500PSI,whicheverisless,duringtheholdperiodstabilizationperiodshallbeaminimumof1hourpriortostartofanytestholdperiodanyrateofchangeshallbeisedtoproveitisnotaleakpriortostartofanyholdperiod.TestThespoolassemblyshallbetestedinsequenceasstatedinthisprocedureifspoolfailsatest,thenspoolshallbere-testedagainfromsection5.1dateandtimeshallberecordedateachsectiononbothtestprocedureandchartrecorderrecords.EachsectionoftestprocedureandapplicablechartrecorderrecordsshallbesignedbyMSP,andindependentcertifyingauthoritybeforestartingnextsection.試驗過程中四通的組Spoolassemblyunder在從5.1節(jié)開始到5.3節(jié)試驗后的檢測開始前的整個試驗過程中,組裝好的四通不能擾,拆卸,修理。Thespoolassemblyundertest,shallnotbedisturbed,disassembled,repairedfromthestartofthetest,section5.1untilcommencementofposttestexamination,section5.3第檢驗機(jī)IndependentcertifyingauthorityEachsectionofthetestshallbewitnessedbyanindependentcertifyingauthorityapprovedbyDeviationsfromAnydeviationsfromtestprocedureshallbeapprovedinwritingbyPR2PR2TestPart試驗前準(zhǔn)備工Pre-testing編寫WrittenBy:Zhang 檢查CheckedBy:Yan Approved Li 試驗前準(zhǔn)備Pre-testing試驗樣機(jī)一Testing四通裝配前Pre-assemblinginspectionforthe所有測量設(shè)備應(yīng)根據(jù)API6A要求校準(zhǔn)檢測合格,并在有效期內(nèi)。Beforeassembling,allthepartsmustbeprovedtobeinaccordancewiththerequiredsizeandrecorded.Alldetailsarelistedin(partsinspectionrecord).AllthenelengagingintestingmustbequalifiedaccordingtoAPI6A.AlltheequipmentsandfixturesshouldbeadjustedandprovedinaccordancewithAPI6Aandwithinvalidity.安全防護(hù)工SafetyandSafetyandprotectionshouldbeconsideredandappliedinaccordancewithMSP-drilexstandardthesafetyforthe nelandequipmentinvolvedshouldbeconsidered.試驗設(shè)備的Thepreparationfortesting試驗設(shè)備連接原理圖(放大圖紙見附Thediagramoftestingequipment(seeannexForenlargedBCDBCDAEEFGAEEFGTheintroductionforthemaintestingA區(qū):控制中心部分(序列號:MSP-PR2-01AreaA:controlcenter(SerialNo.:MSP-PR2-01):(seeannexForenlargedReferenceReferenceISO10423:2003AnnexF‐10FunctionCollecttemperature,pressure,torqueetc.andmakerecord.Dataprocess,carryoutrelatedtestprocedureasperpre-scheduledcomputerprogramandthenrealizetheautomaticcontrolfortestDatacollectionmoduler,relayoutputmoduler,rs485communictionmoduler,controllboard(gaugeboard,computer,monitorequipmentetc.)D區(qū):試驗壓力供給機(jī)構(gòu)(序列號:MSP-PR2-04AreaD:pressuresupplysystem(SerialNo.:MSP-PR2-04)(seeannexForenlargedDD utilizationelectricalcontrolledorgascontrolledhighpressureneedlespooltoshiftwaterorgaspressuretorealizeautomaticcontrol.;Highpressurehydraulic/gaspump,gascontrolledhighpressueneedlespool,calibratedpressuegauge(includinglow/highpressure),highpressurepipeline,x-over,integratedconnector,wasteliquidpool,nitrogen,pressuresensor(forprecisionconcern,highandlowpressuresensorbothG區(qū):其他試驗設(shè)備(序列號:MSP-PR2-07AreaG:othertestingequipment(SerialNo.:MSP-PR2-Function:measurement,recordequipmentandassociatedtoolsfortheinstallationtoolsetc.Gotherequipmentand試驗主要設(shè)備組成明細(xì)(如圖4.4.1所示Listofthemaintestingequipment(refertoPR2性能試驗用主要設(shè)備組成明細(xì)ThelistofthemaintestingequipmentforPR2MainEquip1Serial1Controlboard(gaugecomputer,monitor12rs485通信模塊datacollectionmoduler,relayoutputmoduler,rs485communication132TestingpressuresupplysystemSerialNo1pressure22 needle53Pressure24Highpressuregas15Highpressurehydraulic16 6718 aticoneway19Oil1Aircompressandspoolwithpressure13SerialNo.1diagramrecorder12Digtaltorque1314Stackup15壓力傳感器的布置位Locationofpressuresuchthattestpressureis50%offullscaleinhydroline.suchthattestpressureis50%offullscaleingasline.四通PR2性能試PR2PerformancetestingofPR2PR2TestPartHydrostaticBodyTest編寫WrittenBy:Zhang 檢查CheckedBy:Yan Approved Li 室溫本體靜水壓試驗(參照Spoolhydrostaticbodytestatroomtemperature(Refto試驗設(shè)備連接原理圖及組成(參照4.4.1至Theconnectionandassemblydiagramofthetestingequipment(Referto4.4.1-所需檢驗設(shè)TestCalibratedpressure(序列號SerialNo.:MSP-PR2-04-Calibratedpressureandtemperaturechart(序列號SerialNo.:MSP-PR2-07-試驗介質(zhì):Testingmedium:試驗溫度Testingtemperature:RoomTestingConnecttestequipmentasperthetestingPressuretestfromtestflangetoEusureastablepressureaspersection3.2.2thenholdpressurefor3ReleasethepressuretoPressuretestfromtestflangetoF3.2.2節(jié)要求,確保壓力穩(wěn)定后,保壓15Eusurethestabilationofthepressureaspersection3.2.2thenholdpressurefor15ReleasethepressuretoConnecttestequipmentasperthetestingPressuretestfromtestflangetoEusureastablepressureaspersection3.2.2thenholdpressurefor3ReleasethepressuretoPressuretestfromtestflangetoEusurethestabilationofthepressureaspersection3.2.2thenholdpressurefor15ReleasethepressuretoAcceptanceNovisibleleakageisacceptableduringtheholdperiodinhydrostaticbodyThepressurevariationduringtheholdperiodshouldbelessthan500試驗記錄:記錄表格詳見《四通靜水壓試驗記錄TestrecordSpoolHydroPressureTestatRoomTemperatureRecordSpoolHydrostaticPressureTestatRoomTemperaturePartsNo.:TestStarting
Testtemp:Endingtime:1totestpressure2Maintain3-4Relieving5totestpressuresecond6Maintain7-8Relieving9totestpressureMaintain-RelievingtotestpressuresecondMaintain-Relieving驗收準(zhǔn)則 NovisibleleakageisacceptableduringtheholdperiodinhydrostaticbodyThepressurevariationduringtheholdperiodshouldbelessthan500TestMSP驗人
客戶或第認(rèn)證機(jī)CustomerandCertifying
PR2PR2TestPartPostTestRecord編寫WrittenBy:Zhang 檢查CheckedBy:Yan Approved Li 試驗后檢測(ISO10423PostTestExamination(RefISO10423被測四通應(yīng)當(dāng)被拆卸并且進(jìn)行檢ThetestedspoolshallbedisassembledandAllkeydimensionsshouldbeverifiedandalltest nelshallbequalifiedwithAPI6ArequirementsAllequipmentshallbeinaccordancewithAPI6Aspecificationwithinvalidtime.所有的零件都要拍Allpartsshallbephotographed被測四通拆卸時應(yīng)當(dāng)有客戶和第驗證機(jī)構(gòu)的相關(guān)代表在場目擊ThedisassembingofthespoolshallbewitnessbyandIndependentCertifyingAuthority所有試驗后檢測報告應(yīng)當(dāng)由客戶和第驗證機(jī)構(gòu)代表提供并驗證PostTestExaminationReportshallbeproducedthenissuedandIndependentCertifyingAuthorityrepresentativesAcceptanceAllpartsshallbeingoodworkingorder,ifnottheyshouldbeidentifiedandnon-conformancesnotedwithinthePostTestExaminationReport.Ensurealldisassemblednon-metallicsealsare試驗后檢測記錄:記錄表格詳見《實驗后的檢測記錄PosttestexaminationrecordInspectionRecordafterTest試驗后的檢測記PostTestInspectionStarting
EndingDrawingPartsWhetheringoodconditionor123456789AcceptanceAllpartsshallbeingoodworkingstatus,ifnotthentheyshouldbeidentifiedandnon-conf
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