西門子項目鋼部件 EC1EC2EC3 目視操作規(guī)程

文件文件：DocumentNOWIQ-QM-824205B-SJL文件文件：DocumentNOPAGEPAGE215PAGEPAGE115西門子項目鋼部件EC1/EC2/EC3目視操作規(guī)程VTperationPocedueofSieensSWPteelComponents(EC1，EC2&EC3)編制：Pepaed: 審核：Reviewed：批準：Appoved：目錄Content1.適用范圍AplicableScope32.參考標準Rfeencetandard33.人員要求esonnelRequieents44.檢測設備nspecionEquipent45.表面要求urfaceDands46.檢查條件nspecionConditions47.檢測時間ieofEaination58.質量等級ualityrade69.檢測范圍nspecionRange610.檢驗流程nspecionocss711.驗收標準AcptableCiteria912.報告Rport14備注本件中兩文本如沖以文準,文本為考。TisdocmentismadeotinbothEglishadCineseersions.eherebyetEglishersionasstandardadCineseersionasareerenesallanyconlictsaccred.文件文件：DocumentNOWIQ-QM-824205B-SJL文件文件：DocumentNOWIQ-QM-824205B-SJL1.適用范圍AlicaeScope本操規(guī)適于門風電目C1\C2和EC3鋼部的T目測。ThispoceuresappidtoiualinpecionofSieensSPtelcoponensC&EC22.參考標準ReerenceStanard●ISO587：014《接-、、及合熔化接（包電束焊）-缺質分級》SO5817:207eding-usioededoinsnseel,nicke,ttniumandheralosbeameldngexcuded)-Qualtylesforperecions●ISO1737203焊焊接目檢驗Nondesrucieesingoffusonediualexainton●PS009031038損檢人資鑒與證Dperonnelqaiiaion-Specfcechncalrequreens●西子PS1001756555損測收準ENSO587:203/ENSO10042:205SO1262197High-AccepanceeelforD-●西子PS103725C100025損測收準靜測程序DTacepanceeelandsaictstprocedue●ZPS10753-9628損檢測報模版epltefortstrepot,DTpecfcechncalrequeens●ZPS13087-6088非接結產規(guī)范EC1onededseelconsrucion–tndardS3.0DProuctspecfcspeiiaion●ZPS13126-8299非接結產規(guī)范EC2onededseelconsrucion–tndardS3.6120e.3,S4.0120,S4.0130Prouctspecfcspecfcaion●ZPS13088-6088焊結構品范EC1ededseelcnsrucion–W3.0DtndardPrductspecfcsecfcain●ZPS11206-5628焊結構品范EC2ededseelcnsrucion–e.2-tndardPrductspecfcspecfcaion●ZPS13082-17411結構品范EC3ededseelcnsrucion–tndadS3.0DtndardProuctspecfcsecfcaion●ZPS10871-3389焊結構品范EC1ededseelcnsrucion–W3.0DtndardPrductspecfcspecfcain●ZPS13080-1411焊結構品范EC1ededseelcnsrucion–W3.0DtndardPrductspecfcspecfcain●ZPS13170-15107結構品范EC2ededseelcnsrucion–W6.0DtndardPrductspecfcspecfcain●ZPS10960-16832焊接構量求特術要求Qualtylelrequreensforwedingork–pecfctchncalrequreent●ZPS10868-12906鋼和構-般術條件telandauinumconsructons–Gneraltchncaldeierycondtons備注本程是用部分產規(guī)，是蓋了前有產要。Rear：nlyparilpoductspecfcspecfcaionscted,toeralherequreentofthecurentproductafereied.3. 人員要求PeonnlRequireents3.1損測員至要有N473/SO712者NTC1A標頒的2證，者具有1級書是在2級員的接監(jiān)管下。TheDperonnelshal,sainiu,beeel2cerifiedacordngtoN43/SO9712orSNTC1A,oreel1underdrectsupeiionoflel2ihtheaboerequreens.3.2據N43無測人每都進一視力試aegr1無弱色。Onceaea,theinpecorhalpssaneariioncutyeesghtestaccodingoN43. TheiionpercptonshuldeachJeer1.olordefcencyandruecoorbindnsssotcepabe.3.3部測和部員的書包負的3級書要送給SP進行查。Theceriiaeoftheinernalinpecorsandtheexernalinpecor,inludngthereponsblelel3,shallbesenttoSPforreeas.3.4測員須經過P的T級員通過才在目行VT檢工。DTinpecorouldbeqaiidandreeasedbySPle3inpecorbeoreheTinpecion.4. 檢測設備InspecionEquipent4.1測備括焊檢驗電筒放鏡-5倍放鏡10倍帶度),光度等。Theinpcionquipentinludng:edgaue,fashigh,agnfinggass2to5ie,agnfingglss10ie（ihscae）,inpecioniro，luxetrandson.5. 表面要求SrfaceDeands5.1件面無夠響目檢焊飛，槽等。Thesuraceshalbefeeof.g.edspat,nothesadgrooes,hihcoudinerreihtheiualtsin.6. 檢查條件InspecionCondiions6.1件Condiions工件面要少00ux的度。Ainiumof50uxisrequredonheestsufac.目視測眼與檢件表的大是600.眼睛與件面角要于30度見表6.1。Directiualinpecionhalbeperoredihaaximumof600mbeeeneeandheestsufac,adataneeangeaboe30cparedothesufac（Seigue6.1.圖.1/figue61允許lowdotllod 3

3 otlod不允許 不允許6.2備Equipent要用電輔光進檢測手筒光要幾個相直角進照射手筒源成的缺陷影夠效輔缺陷檢。Useofafashightasauppeenarylghtourcepontdatthesufacefomseeralerialandhorzonalpostonssecoended.heshadowefectiseryhepfulinhees.7. 檢測時間ieofxainaton結構損測的留間為4時。HoldtebefoeDTforonsrucionsis24hour.8. 質量等級ulityrade質量等級根據圖紙要求heexcutionclassshoudbeusedaccordingtospecificdrawing9. 檢測范圍InsecionangeVT測表91規(guī)行。VThouldeperoredacordngtoheabe9..表9.1檢測范圍Table9.1InspectionRange質量級QualtyGrade測試正范圍Noralexentofesing如果能足求話將測范延到一步：ncaseofnonfufllentofequreen,theexentoftsingustbeexendedothenextsep:正常測Noralinpecion(p)檢測驟nspeciontpNo.1第一步No.2第二步No.3第三步EC1/EC2/C3100%100%100%100%9.1視驗位VTinpcionrea.9.1.1焊及影區(qū)(10)edingeasandHAZara(10,andparntaeral9.1.2臨部焊并部位。one()fan,hereeporaryatchenshaebeenededonndreoedagan.10.檢驗流程Inspecionrocess流程 責任部門 要求表面清潔

生產部(工廠)

VT檢查前應對焊縫附件20m范圍內進行清潔，去除銹、焊接藥渣、飛濺和所有影響外觀檢驗的雜物生產部(工自檢 廠)

按照西門子規(guī)范和工藝要求進行VT自檢，修正所有的焊接缺陷；檢查所有自由邊的倒角，修正所有不良的自由邊倒角。檢查完成后在外皮VT檢查欄簽字專檢 無損檢驗

對生產部自檢的構件進行VT檢查，檢查完成后在外皮VT檢查欄簽字并對缺陷進行匯總生產部(工返修 廠)

返修所有的缺陷專檢 無損檢測 保證所有的缺陷都進行了返修，并符合規(guī)范要求Pocss

ReleantDepartmnt

RequireentsCleanthesurace

PoductionDepartmnt（actor）

Beoretheisualinspection,clentheeldaditnerbyabout20mmscope,reovetherust,eldingsla,spattersandallsndieshichillinluencetheviualinspection.文件文件：DocumentNOWIQ-QM-824205B-SJL文件文件：DocumentNOWIQ-QM-824205B-SJLSel-check

PoductionDepartmnt（actor）

Sel-checktheeldapperanceacordingtotheSieensspeiicationandtecnoogialrequireents,repairalltheeldingdeets;chekllthechamerofthereeedge,repairalltheundesrablechaerofthereedg.Atersel-chec,sinontheVTinspectoncolun.SpeiicinspectionRepair

NDTPoductionDepartmnt （actor）

isualnspectionorthecopoenthichassel-checedbytheproducton,afterinspection,sinntheVTinpetionolunadsumrizethedefcts.RepairallthedeetsSpeiicinspectionnd report

NDT

Ensureallhedeetswererpaired,andetthespeciicationadreuireents.11.驗收標準Aceptaeriteia1.1目檢查T質量允許偏差（mm，依據ISO587D(E1/C(C2)/BEC)質量等級,Z100715-69554.1和ZPS10072-010027，EC2和E2-hgh合行EC。AccepablecrteraaordingtoISO817levlD(E1)C(E2)/(EC),ZP1001756595andZS10072-0100754.1,C2&C2hghecominedinEC2缺陷名稱Iperection示意圖Sketh板厚（m）Platethicness焊縫質量等級（m）Qualitylevelofeldingsam焊縫質量等級（m）QualitylevelofeldingsamEC1EC2EC3裂紋（包括弧坑裂紋）Crak(includingcrtercrack)≥0.5不允許Notperitted不允許Notperitted不允許Notperitted缺陷名稱Iperection示意圖Sketh板厚（m）Platethicness焊縫質量等級（m）Qualitylevelofeldingsam焊縫質量等級（m）QualitylevelofeldingsamEC1EC2EC3表面氣孔Suraepores3≥t≥.5d≤0.3sord≤03a,X03sorX≤03a,X:aium2mmY/Xust＞2允許缺陷數量見Rear3。lloablenuberofiperectionsisdesribedinReark3.不允許Notperitted不允許Notperitted＞3d≤0.3,butmx3mmd≤03a,butmx3mmX:Maxium2m.Y/Xustbe＞2允許缺陷數量見Rear3。lloablenuberofiperectionsisdesribedinootreark3.d≤02,butmx2mm但是最大2mmd≤02a,butmx2mm但是最大2mmX:Maxium2m.Y/Xustbe＞2允許缺陷數量見Rear3。lloablenuberofiperectionsisdesribedinootreark3.不允許Notperitted末端弧坑縮孔Endcrterpipe≥0.5h≤02,mx2mmnuberofalloableiperectionshereh＞不允許Notperitted不允許Notperitted缺陷名稱Iperection示意圖Sketh板厚（m）Platethicness焊縫質量等級（m）Qualitylevelofeldingsam焊縫質量等級（m）QualitylevelofeldingsamEC1EC2EC30.1butbeowtheacptanceleelaredesribedinmrk3lloablenuberofiperectionsisdesribedinootreark3未焊透lackofpenetrationSinglesideutteelds≥0.5不允許Notperitted不允許Notperitted不允許Notperitted未熔合ackofusion≥0.5不允許Notperitted不允許Notperitted不允許Notperitted連續(xù)咬邊ContnuousUnderut斷續(xù)咬邊Interittentunderut(shortiperection)Soothtransiionisreuired,thisisnotreardedassstemticiperetion.需要圓滑過渡不能是系統(tǒng)缺陷≥0.5Shortiperection短缺陷h≤0,2tbutax1mmShortiperection短缺陷h≤0,1tbutax0.5mm不允許Notperitted焊縫余高過高Exesseldetal要求平滑過渡Soothtransiionisrequired≥0.5h≤1m+0,25bmx.10mmh≤1m+0,15bmx.7mmh≤1m+0,1bmx.5mm缺陷名稱Iperection示意圖Sketh板厚（m）Platethicness焊縫質量等級（m）Qualitylevelofeldingsam焊縫質量等級（m）QualitylevelofeldingsamEC1EC2EC3≥0.5h≤1mm+0.25bMax.5mmh≤1m+0,15bmx.4mmh≤1m+0,1bmx.3mm焊喉不足3≥t≥.5Shortiperectionsh ≤0.2mm+0.1aShortiperectionsh≤0.2mm不允許Notperitted＞3Shortiperections:h ≤0.3mm+0.1abutmax.2mmShortiperections:h ≤0.3mm+0.1abutmax.1mm不允許Notperitted不對稱角焊縫≥0.5h≤2mm+0.2ah≤2mm+0.15ah ≤1.5mm+0.15aExesive throatthicness≥0.5表面未焊滿SagingIncopletelyilledgrooveSoothtransiionisreuired需要圓滑過渡3≥t≥.5Shortimperfections:h≤0.25tShortimperfections:h≤0.1tNotperitted＞3Shortimperfections:h≤0.25tbutmax.2mmShortimperfections:h≤0.1tbutmax.1mmShortimperfections:h≤0.05tbut max.0.5mm缺陷名稱Iperection示意圖Sketh板厚（m）Platethicness焊縫質量等級（m）Qualitylevelofeldingsam焊縫質量等級（m）QualitylevelofeldingsamEC1EC2EC3下榻Exesspenetration3≥t≥.5h≤1m+0,6bh≤1m+0,1bh≤1m+0,1b＞3h≤1mm+.bbutmax.5mmh≤1mm+0.bbutmax.3mmh≤1mm+0.2bbutmax.3mm收縮槽Shrinkgegroove3≥t≥.5h≤02mm+0.1tNotPerittedNotPeritted3Shortimperfection短缺陷h≤0.2tMax.1mmShortiperectionh≤005tbutmx0.5mmShortiperectionh≤0,05tbutax0.5mm焊瘤ovrlap≥0.5不允許Notperitted不允許Notperitted不允許NotperittedRootoncvity3≥t≥.5h≤02mm+0.1tShortiperectionh≤0,1tNotPeritted3Shortimperfection短缺陷h≤0.2tMax.1mmShortiperectionh≤0,1tbutmx1mmShortiperectionh≤0,05tbutax0.5mm燒穿≥0.5不允許不允許不允許缺陷名稱Iperection示意圖Sketh板厚（m）Platethicness焊縫質量等級（m）Qualitylevelofeldingsam焊縫質量等級（m）QualitylevelofeldingsamEC1EC2EC3BurnhroughNotperittedNotperittedNotperitted焊趾形狀不良Incorrecteldtoe對接焊縫butteld≥0.5α90°Soothtransitionisrequiredatβ在β處需要平滑過渡α10°Soothtransitionisrequiredatβ在β處需要平滑過渡α≥130°Soothtransitionisrequiredtβ在β處需要平滑過渡焊趾形狀不良Incorrecteldtoe≥0.5α90°Soothtransitionisrequiredatβ在β處需要平滑過渡α10°Soothtransitionisrequiredatβ在β處需要平滑過渡α≥130°Soothtransitionisrequiredatβ在β處需要平滑過渡根部氣孔Rootpoosity由于焊接金屬在固化時起（例如缺少背部保護氣體造成焊接根部形成海綿狀Spongyorationattherootofaeldduetobubblingoftheeldetalattheomntofsolidiication(e.g.lackofgsbacing)≥0.5不允許Notperitted不允許Notperitted不允許Notperitted接頭不良Poorrestart≥0.5不允許Notperitted不允許Notperitted不允許Notperittedtrayarc電弧擦傷≥0.5不允許Notperitted不允許Notperitted不允許NotperittedSpatter飛濺不允許Notperitted不允許Notperitted不允許NotperittedinerMisalignent3≥t≥0.5h≤0.2mm+0.25th≤0.2mm+0.15th≤0.2mm+0.1t缺陷名稱Iperection示意圖Sketh板厚（m）Platethicness焊縫質量等級（m）Qualitylevelofeldingsam焊縫質量等級（m）QualitylevelofeldingsamEC1EC2EC3＞3h≤0.5t,butmax.5mmh≤0.15t,butmax.4mmh≤0.1t,butmax.3mm備注缺定焊縫度于于00m焊縫意00mm范以個多缺陷總長度于25mRemar1：hortimprfetion:Incseshenhewelds100mmlngoronger,imerfctiosareonsderdoesrtiperectonsif,inthe00mmwhihcntasthegeatstnumerofimerfctins,thertotallegthisesshan25mm.焊縫度于10m的下,果陷總小5%，么以為短陷。inaseswenthewedisessthn00mmlog,mpefecionsaensideedtobeshrtimperectonsifheirtotallenthsntgaterhan25%oftheengthofheeld備注2:鄰的個陷果間距小較的個缺的要寸則為是一缺。Remark:Theajacetmperfctinsshllbeonsidredasneindctioniftedistncelesshanthemaindinsionofhemallimrfecton.備注于縫度500mm:每000m縫多3缺于度500mm焊每條縫最多個陷。Remark3:orwlds>50mm: Max3imerfctonsprany5000mm