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XAP160TypeAsphaltMixingntOperationandMaintenanceManual徐工工程機(jī) 全電腦控制系統(tǒng)的操作使 OperationandUsageoftheFullyComputer-Controlled系統(tǒng)供SystemPowerTurnclockwisethemainswitchofhighvoltagecabinets,thentheswitchturnsto“ON”from“OFF”andthepowerindicatorbrightens;CheckwhetherthevoltagedisyofhighvoltagecabinetpowermeetstherequiredvoltageofstartingCloseeveryloopswitchwithinthehighvoltage順時(shí)針旋動(dòng)操作臺(tái)上開(kāi)關(guān),按下操作臺(tái)上綠色按鈕,接通系統(tǒng)控制電源,啟動(dòng)器發(fā)出Turnclockwisethekeyswitchintheoperationdesk,pressthegreenbuttonintheoperationdesk,switchonthesystemcontrolledpower,startthealerter,withalarmsounded,thepowerindicatorbrightenslaterandthesystemcontrolledpoweriselectrified;7#(旁路指示燈)8#(市電指示燈)(UPS說(shuō)明書(shū))ClosetheQF118indoorelectricitybreakerofpowerdistributioncabinet,connectinputofUPSpower,andpowerindicatorofsystemcomputerbrightens,atthesametime7#(bypassindicator)and8#(ACindicator)lightsbrighten;(seethespecificationfordetails)按住UPS的“ON”按鈕一秒鐘以上,打開(kāi)UPS電源,UPS電源的7#(旁路指示燈)和9#(逆變指示Press“ON”buttonofUPSformorethan1second,turnonUPSpowerand7#(bypassindicator)and9#(contravariantindicator)lightsofUPSpowerbrighten;and控制系統(tǒng)的“模擬運(yùn)行”頁(yè)面,同時(shí)彈出輸入框,在輸入框中輸入,按下“確認(rèn)”按鈕,正確顯示如下畫(huà)面并能進(jìn)行正常操作,三次輸入錯(cuò)誤自動(dòng)退出系統(tǒng)。(7)Pressthecomputerpowerbuttonandstartthecomputer.Afterstartingthecomputer,doubleclickthedesktopicon“AsphaltMixingnt”andenterthe“SimulationRun”pageofelectricalcontrolsystemwithfullcomputercontrol.Atthesametime,passwordinputboxpopsup,inputpasswordinitandpress“confirm”button.Ifthepasswordisright,thefollowingdisysandnormaloperationisavailable;andifthepasswordiswrongformorethan3times,thesystemquitsautomatically.XAPAsphalt nt-SimulationParameterDataPowerLevelReverseBlowCombustionAutomaticScaleDoorMixerDoorInducedDraftMixerMixerHotDryingCylinderDryingCylinderDryingCylinderDryingCylinder粉Load開(kāi)Turn關(guān)TurnMatchingProduction30000Capacity30,000kgper1#1#2#2#3#3#4#4#5#5#6#6#1#1#2#2#Single-deckProduction2014-03-31CurrentTime2014-03-31AlarmAlarmCheckeveryelectrifiedpart,afterthecontrolsystemiselectrified.Checkthesystemunderoutageiffindanyabnormity,orcomponentsandpartsmaybedamaged.注 開(kāi)機(jī)運(yùn)Starting開(kāi)機(jī)模式的操OperationofStartingTwosystemstartingways:Manualmodeandautomaticmode.Undermanualmode,startingandstopofeveryelectricalmachineneedsmanualcontrol;underautomaticmode,startingandstopofeveryelectricalmachinecompletesbysystemautomatically.Manualmodeorautomaticmodeareswitchedbyclicking"powercontrol”buttoninthetop,switchingtothepageofpowercontrolandclick“AutomaticStartingandStopofElectricalMachines”.Operationofmanualmodetoautomaticmode:Afterthesystemiselectrified,thedefaultsettingisautomaticmode.Leftclick"AutomaticStartingandStopofElectricalMachines"buttonduringthebuttontitledisysit,thetitleof“AutomaticStartingandStopofElectricalMachines”buttonischangedto“ManualStartingandStopofElectricalMachines”andthesystemrunsunderautomaticmode.Operationofautomaticmodetomanualmode:Leftclick"ManualStartingandStopofElectricalMachines"buttonduringthebuttontitledisysit,thetitleof“ManualStartingandStopofElectricalMachines”buttonischangedto“AutomaticStartingandStopofElectricalMachines”andthesystemrunsundermanualmode.ManualmodeorautomaticmodeofthesystemreferstothestartingandstopManualmodeorautomaticmodeofthesystemreferstothestartingandstopmodeofpowermechanismofmainunit,dedustingunitandcoldmaterialsupplyingunit,withoutcontrolforstartingandstopmodeofmeasurementunitandfinisheddollyunit.Whenthesystemiselectrifiedinitially,thedefaultsettingofthesystemis“manualmode”;ysthetitleofpressingthebutton,thesystemwillentertheworkingAfterthesystembutton系統(tǒng)開(kāi)機(jī)的操OperationofStartingOperationofChokeBeforestartingtheinduceddraftfan,thechokevalveneedstobeclosedcompleytoreducestartingloadoftheinduceddraftfan.Therefore,itisnecessarytocheckstateofthechokevalveandconductcorrespondingoperationsbeforestarting.模擬運(yùn)行界面引風(fēng)機(jī)部分的百分比表示阻風(fēng)門(mén)開(kāi)度,“0.0%”表示阻風(fēng)門(mén)完全關(guān)閉,“100.0%”表示阻風(fēng)Percentageoftheinduceddraftfaninthesimulationruninterfacereferstochokevalveopening.“0.0%”meanscompleyclosechokevalveand“100.0%”meanscompleyopenchokevalve;andchokevalveopeningmaybechangedbyclicking“+”or“-”buttonsinsimulationruninterface.StartingOperationunderManual在模擬運(yùn)行界面點(diǎn)擊按鈕“動(dòng)力控制”“動(dòng)力控制”,將顯示如下圖所示畫(huà)面。系統(tǒng)默認(rèn)的開(kāi)機(jī)Click“PowerControl”buttoninthesimulationruninterfaceandchangetheto“PowerControl”,thenthe disys.Thesystemdefaultstartingmodeismanualmodeandinterlockstate.XAPAsphalt nt-PowerSimulationSettingOfHistoricalHorizontalAutomaticStartAndStopOfAutomaticInterlockingNameOfAirInducedDraftHotDryingInclinedFlatReturnedPowderReturnedPowderLiftingMineralPowderDirt2FinePowder21FinePowder1AshDischargeLowOrderLiftingHighOrderAsphaltCirculatingForwardReverseReverseCoarsePowderOverallFeedingMachineFeedingMachineFeedingMachineFeedingMachineFeedingMachineFeedingMachineColdMaterialOperatingUnderthemanualmode,clickthecorresponding“ON”buttoninthemotorandthemotorstarts.Clickthe“OFF”buttonandthemotorstops.Whenthemotorsareinterlocked,thecorrespondingmotorsareinterlocked.Themotorsshallbestartedincertainorderandwhentheinterlockingofmotorsisreleased,thestartscanbestartedatwill.電機(jī)運(yùn)行時(shí),在“ON”和“OFF”按鈕中間的按鈕狀態(tài)變?yōu)榫G色,電機(jī)停止時(shí),在“ON”和“OFF”按鈕中間的按鈕狀態(tài)變?yōu)榧t色;手動(dòng)運(yùn)行模式下的開(kāi)機(jī)操作順序?yàn)椋褐鳂强諌簷C(jī)引風(fēng)機(jī)攪拌器振動(dòng)篩熱Whenthemotorisrunning,thebuttonbetweenthe“ON”and“OFF”willbegreenanditturnsredwhenthemotorstops;thestartingoperationsequenceunderthemanualoperationmodeis:aircompressorofthemainbuilding-induceddraftfan-stirrer-vibratingscreen-hotlifting-dryingcylinder-inclinedbelt-flatbelt-coarsepowderspiral-asphaltcirculatingpump;回收粉提升細(xì)粉2螺旋細(xì)粉1螺旋回收粉倉(cāng)間螺旋1#低位螺旋(提粉)1#螺旋2#低位螺旋(提粉)2#(向回收粉倉(cāng)回收?;颍杭訚衿魉门欧勐菪呕覀}(cāng)間螺旋1#低位螺旋(排粉)1#螺旋2#低位螺旋(排粉)2#螺旋(向外排粉。recyclepowderlifting-finepowder2spiral-finepowder1spiral-recyclepowderstorehousespiral-1#loworderspiral(liftingpowder)-1#highorderspiral-2#loworderspiral(liftingpowder)-2#highorderspiral;(recyclefromtherecycledpowderstorehouse).or:humidifier-waterpump-dischargingpowderspiral-ashdischargestorehousespiral-1#loworderspiral(dischargingpowder)-1#highorderspiral;2#loworderspiral(dischargingpowder);2#highorderspiral;(dischargingpowderoutwardly).StartingOperationunderAutomaticPressthe“motorautomaticstartandstop”button,thenthesystementerstheautomaticmode,atthesametimethetitleofthebuttonturnsinto“motorautomaticstartandstop”.Undertheautomaticmode,clickthe“automaticstart”buttoninthemainoperationcolumn,sothattheequipmentwillstartandstopautomatically.Theoperationofautomaticstart:Whenthetitleonthebuttonindicates“automaticstart”,clickthe“automaticstart”buttonwithleftmousebutton,andthenthesystemwillstartthemotorsinorderasperthesettingandthetitleturnsinto“automaticstop”.Theoperationofautomaticstop:Whenthetitleonthebuttonindicates“automaticstop”,clickthe“automaticstop”buttonwithleftmousebutton,andthenthesystemwillstopthemotorsinorderasperthesettingandthetitleturnsinto“automaticstart”.Undertheautomaticstartmode,themotorsofsomeassociatedapparatusareinterlocked.Whentheformermotorstops,thenextmotorstopsrunningcorrespondingly.Forexample:Whenthedryingcylinderbreaksdown,thecorrespondinginclinedbelt,aggregatebeltandcolderfeederwillstop.OperationofDedustingReverseThededustingreverseblowsystemhasthreeworkingmodes:Automaticdedusting,timingdedustingandmanualdedusting.Inthepageof“simulationrun”,clickthe“reversecontrol”buttonwiththemouseandtherewillbeachildwindowofreversecontrolandwhenthecolorofmodebuttonturnsintogreenfromgray,themodeischosen.Whenthe“automaticdedusting”ischosen,thesystemwillstartthededustingreverseblowmotorautomaticallywhenthededustingdifferentialpressuredetectedreachesthesetpoint;whenthe“timingdedusting”ischosen,thereverseblowmotorrestartsthereverseblowaccordingtothegeneralswitch,operationanddelayingofthesetpointbythereverseblowdetectionmechanism;whenthe“manualdedusting”ischosen,thereverseblowdetectionmechanismwillstopafteritswitchestheoperationgenerallytillthedeductingworkingmodeischosenagain.元器件的;Nomatterthemanualorautomaticmode,closethechokevalvebeforestartingtheinduceddraftfan,ortheinduceddraftfanmaynotbestartednormallyorthecomponentsandpartsoftheinduceddraftfanmaybedamaged;Undertheautomaticmode,therelevancemechanismsfeaturetheinterlockingprotectionamongeachother;whilesuchprotectionfunctionunderthemanualmodemayberemovedthroughtheinterlockingreleasebutton.We mendthatthemotorshallbeinterlockedduringtheproductiontoensurethesafetyofequipment;注 配方管Formula配比的操OperationofClickthe“creat/editratio”buttonintheordersettinginterface,andthenthefollowingchildwindowwillpopEditOfMaterialNameOfCalculateRatioOfRatioOfAsphalt-SummationOfOilRatioAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderNewDeleteSavetheratiowiththenameoftheratioasthemainkey,fillinthenameoftheratio,choosethecalculationmethod,settheratioofallkindsofspecificationsofmaterialaccordingtotheformulaofferedbythelabandclick“confirm”buttonandthenewformulaiscreated;choosethenameofformulathatweneedtolookforinthelistofratiointhesettingpage,click“rationew/query”buttonandalldataofsuchratioshowupandthequeryoperationiscompleted;iftherationeedstobedeleted,clickthe“deleteratio”buttonandthedeleteoperationoftheformulawillbecompleted;ifthecurrentformulaneedstobemodified,fixthecorrespondingdata,andthenclickthe“confirm”buttonwithoutchangingthenameofformulatosavetheformula.訂單的操OperationofFulfilltheoperationsoforderinthe“ordersetting”Neworder:Beforemakingtheneworder,editthedataoftheorder.Theordernumberwillcomeintobeingautomaticallyandyoucanchangemanually;theoutputoforderisthetythatneedstobeproducedfortheorder.Whentheoutputoforderiscompleted,thesystempromptsthe“orderiscompleted”butitwillnotstopproducing;thesingle-deckweightisthesetoutputforeachpot;thenameofratiocanbechosenintheratiolistontheleft.Aftereditingtheseparameters,clickthe“neworder”andtheorderwillbestoredinthecomputerandwillbeshownintheorderlist.Deleteorder:Ifyouneedtodeletesomeorder,choosethatorderintheorderlistfirstandthenclickthe“deleteOrderdownload:Aftereditingtheorder,youhavetodownloadtheordertoPLCcontrollersothatthesystemwillproduceaccordingtotheorder.First,choosetheordertobedownloadedintheorderlist,clickthe“orderdownload”buttonandwaitforabout5secondsandthesystemwillcompletetheorderdownloading.Theoperationsoforderandratioareconductedbytwocomputerssynchronously,thatis,theoperationofratioororderinonecomputerwillbeconductedintheothercomputersynchronously.Therefore,thedataofratioandorderinthetwocomputerswillremainthesame.meteringmeteringvalvedirectlywhilethesystemisThedownloadofordercannotbefulfilledincasethesystemistyissmallerthantheprecisionmeteringscale,opentheIncasethattheaggregateThemateriallistshallsatisfy:開(kāi)始給StartFeedingStartandItcanbeoperatedinthesimulationoperationinterfaceorthepowercontrolinterface.Theoperationofcoldmaterialincludesoveralladjustmentandsub-adjustment.Clicktheoveralladjustment“ON”andallfeedingmachinesstartrunningasperthesetfrequency.Clicktheoveralladjustment“OFF”buttonandallfeedingmachinesstoprunning.Therearesub-adjustment“ON”and“OFF”buttonsinthepowercontrolinterfaceofeachfeedingmachinethatcontrolthestartandstopofasinglefeedingmachine.Afterstartingthemotor,itturnsintogreenfromred;anditturnsintoredwhenitstopsrunning.FeedSpeedTherearetwotypesoffeedspeedadjustmentforCMA(coldmixasphalt):overalladjustmentandsub-adjustment.Clicktheoveralladjustmentbutton“+”,andalltheCMAmotorswillbeaccelerated;click“-”,theirspeedwillslowdown.ClickSub-adjustmentButton“+”,andthecorrespondingmotorswillspeedup;click“-”,therelatingoneswillslowdown.Theoverallandsub-adjustmentbuttonsareforsmallrangeofadjustment.Doubleclickcertainpercentageofthetwobuttons,theoperationspeedwillberesetdirectlyandthiskindofadjustmentareforlargerangeofadjustmentforfeedspeed.冷料倉(cāng)壁器的操When1#and2#aremonitoredtostoptofeed,clickthevibratorcontrolbuttonstostartthevibrator.Incaseofweldingcrackbecauseoflong-timevibration,thevibratorwillstopoperationautomaticallyafter3seconds.稱(chēng)量操Weighingoperationincludesweighingmodesshiftsandstartingandstopoperation.Intheautomaticmode,thesystemwillweigh,mixandfeedautomaticallyinaccordancewiththedesignedformula.Inthemanualweighingmode,weighing,mixingandfeedingrequiremanualcontrol.Thestartingandstopcontrolwilltakeeffectonlyunderautomaticmode.自動(dòng)稱(chēng)量模式,“自動(dòng)稱(chēng)量”按鈕的標(biāo)題將變成“手動(dòng)稱(chēng)量”;接著單擊“稱(chēng)量開(kāi)始”按鈕,并確認(rèn),系統(tǒng)將andmakeconfirmation,nowthesystementersintoautomaticmode,thenthetitleofButton“automaticweighing”ischangedinto“manualweighing”.Thenclick“start”Buttonandconfirm,andthesystemwillstarttodistributeasphaltsautomaticallyinaccordancewiththedesignedformula.Tostopweighing:whenthetitleofbuttonshowsas“stopweighing”,leftclickButton“stop”andconfirmtochangeButton"stop”into“start”andatthesametimechangethebuttonfromlightgrayintored,thenthesystemwillautomaticallystoptomeasurethematerialafterthecompletionofcyclemeasurement.定”三個(gè)按鈕供突況下使用。Duringtheweighingprocess,clickButton“manualweighing”,thesystemwillimmediayfinishautomaticweighingandbetransferredintomanualmodeinwhichcaseallthesilodoors,butterflyvalves,three-wayvalves,scalesdoorsandmixingdoorscanonlybeopenedmanually.Button“weighinglock”,Button"scalesdoorlock",Button"mixerdoorlock”havebeensettobeavailableforemergencycircumstances.Weighinglock:whentheoperationisperformed,aggregatesilodoors,powderandtransitionalweighingbutterflyvalve,asphaltthree-wayvalvewillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.Scalesdoorlock:whentheoperationisperformed,aggregateweighingdoors,powdermaterialdoors,asphaltdoorswillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.Mixerdoorlock:whentheoperationisperformed,themixerdoorswillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.AutomatedproductionwillbeprocessedasfollowingsequencesinStarttoDischargeFeedMeasurementCompletionMixingTimeLimit,Cartsare
MeasuringCartsGoingArrivingandCartsGoing參數(shù)設(shè)Parameter生產(chǎn)參ProductionClickButton“ParameterSettings”-“ProductionParameter”inthesimulationrunscreen,andthesub-windowsetproductionparameterisopenedshownasthefollowingProductionParameter請(qǐng)輸入InputIngredientsSequenceAggregatePowderAddingAsphaltAddingMixingZeroScopeofZeroScopeofZeroScopeofChooseaFixedAmountofIngredientsSequenceSettings:youcansettheorderofaggregateingredients,afterwhichthesystemwillstarttodistributeasphaltsautomaticallyinaccordancewiththedesignedsequence.ThesequenceisstillvalidthenextPowderandAsphaltAddingDelay:referstothetimewhenpowderandasphaltareputintomixingpotafteraggregatesareputintoit.MixingTime:referstothetimeforvariousmaterialsinthemixingneededtobemixedasfinishedmaterials,countingfromthefirstinputofmaterialtofinishedmaterial.ZeroScopeofAggregate,PowderandAsphalt:thisisthecriticalvaluethatisconsideredasnomaterialsintheweighingbucket.Beforeweighing,whenthevalueoftheweighingbucketislargerthanthecriticalone,thesystemwillnotbeabletostartupdistributingingredients.70%,待骨料稱(chēng)量AsphaltSecond-TimeMeasurement:whenchoosetomeasureasphaltsecondtime,eachbatchofasphaltwillbemeasuredtwice.Thefirstmeasurementcounts70%ofthesetvalueandafterthecompletionofaggregateweighing,countstheamountofasphaltneededandmeasurestheleftasphaltaccordingtothecalculatedvalues.Ifnottomeasuretwice,asphaltwillbecalculatedonlyonceaccordingtothesetvalue.VibratorBraking:whenyouchoosethisstep,thevibratorwillbrakereverselywhenitisshutdown.Ifnottochoosethisstep,thevibratorwilllybestoppedwhenitisshutdown.FixedAmountofSuspension:whenyouchoosethisitem,thesystemwillnottrackthepresentamountofsuspensionautomaticallyandwillcountinaccordancewithafixedamountofsuspension.Ifnottochoosethisitem,thesystemwillevaluateitsamountautomatically.懸浮量設(shè)AmountofSuspensionClickButton“ParameterSettings”-“AmountofSuspensionSettings”inthesimulationrunscreen,shownasthefollowingpicture:AmountofSuspension請(qǐng)輸入InputAmountofMedianComparisonLowComparisonSuspensionofFullSuspensionofFullSuspensionofHalfSuspensionofShortageAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderTheAmountofSuspensionreferstothepartofmaterialsthatareintheairafterpouredfromfeedingandwillcontinuefallingtotheweighingbucket.SuspensionistoestimatetheweightofthosematerialsthatarestillintheThesystemwillautomaticallychooseanamountofsuspensionaccordingtothematerialsfloutingspeed.ButtonG,Z,D,Kareusedtosetweighingspeed.Accordingtothewarehousecapacity,clickthecorrespondingbuttons,andthesystemwillautomaticallyopenthedoorsanddistributematerialsandtestandcalculatetherateandamountofsuspension.風(fēng)門(mén)校ThrottleClickButton“ParameterSettings”-“Throttlecalibration”inthesimulationrunscreen,andthethrottlecalibrationwindowisopenedshownasthefollowingpicture:ThrottleFullCloseofFullOpenofCalibration0—100。Whencalibrating,closethethrottle.Ifthethrottleisactuallyfullclosed,clickLabel“FullCloseofThrottle”andthenButton“Yes”,andthenopenthethrottletoactuallyfullopen,clickLabel“FullOpenofThrottle”andthenButton“Yes”,atlastclickButton“CalibrationCompletion”.Thesystemwillautomaticallyfinishcalibrationanditsdisyrangeisfrom0to100.生產(chǎn)資料的查詢(xún)及打ProductionInquiriesand1)Click“DataManagement”-“History”inthesimulationruninterface,asshownbelow:XAP160Asphalt nt-StimulationOrderRunningCartsHorizontalHistoryDataOrderProduction1WeightofAggregateNo.2WeightofAggregateNo.3WeightofAggregateNo.4WeightofAggregateNo.5WeightofAggregateNo.6WeightofAggregateNo.1WeightofPowderNo.2WeightofPowderNo.1誤差A(yù)ggregateNo.1Error2誤差A(yù)ggregateNo.2Error013-5-9下午04:03:5PM.May9,PrintOrderRatioProductionChoosePrintSettingsasshownPrintChoosetoPrintDailyReportReportTheinterfacecanachievereal-timeprint,dailyreportprint,reportprintandannualvolumeprint.Basedonprompt,inputinquirymethodandtime,andtheresultwillcomeout.IntheHistoryinterface,choose“OrderPrint”shownasfollowingOrderChooseOrderPrintDailyProductionPeriodProductionAnnualProductionIntheorderNo.listbelow,choosetheorderinquiredanditsproductiontime,andthesystemwilloutputreportsampleshownasfollowingpicture:OrderProductionAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderWeightofSingle3)IntheHistoryinterface,choose“ProductionPrint”shownasfollowingMixingProductionPrintDailyProductionPeriodProductionAnnualProductionSelectnameinthedrop-downlistandtime,thenthesystemwilloutputreportsampleasProductionAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderWeightofSingle成品料小車(chē)的操OperationofFinishedMaterial手動(dòng)運(yùn)ManualClickButton“HorizontalCart”inthesimulationruninterface,entertheinterfaceof“Horiz
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