機(jī)器人如何通過防中斷自動(dòng)化顛覆倉庫履約（中英雙語）

機(jī)器人技術(shù)如何通過防干擾tec年中，供應(yīng)鏈處于不斷動(dòng)以往任何時(shí)候都多的挑戰(zhàn)。牛鞭效應(yīng)(由缺壓而導(dǎo)致溢出)在供應(yīng)鏈的其余部戰(zhàn)，倉庫運(yùn)營領(lǐng)導(dǎo)者很難吸引可避免的中斷。但傳統(tǒng)的自方案價(jià)格昂貴，并且在安裝過程中可能需要大量停機(jī)時(shí)間。在正常情況下，并不長——有倉庫空間隊(duì)已經(jīng)達(dá)到最大，這些自動(dòng)化解決方案都是一樣的。有些不需要數(shù)月或數(shù)年的安裝時(shí)間。的自動(dòng)化可以快速部署并幫助您克4過去一年一直是持續(xù)的勞動(dòng)力短缺。在尋找和留住倉庫工人變得越來越具有挑戰(zhàn)性和成本越來越高的時(shí)候，您如何設(shè)法保持增長并向客戶交付倉庫狀況：充滿挑戰(zhàn)的時(shí)代膨脹和生活成本上升，失業(yè)率仍然很低。再加上倉庫固有的高周轉(zhuǎn)率，比以往任何時(shí)候都團(tuán)隊(duì)感到沮喪。從大流料成本上升和通貨膨脹，預(yù)測未后地跟上需求的下一個(gè)重大“例如，在CPG[包裝消費(fèi)品]中，需YeswanthRamasamySritharan說三倍的貨物激增。”耶斯旺斯·拉馬薩米·斯里塔蘭百味來集團(tuán)供應(yīng)鏈和運(yùn)營經(jīng)理倉庫狀況：充滿挑戰(zhàn)的時(shí)代經(jīng)理也一直關(guān)注可持續(xù)性。在過立牽引力。您的目標(biāo)是多少量？您如何才能實(shí)現(xiàn)您的碳其是面對(duì)越來越多的消費(fèi)者球可以告訴他們這些破壞何品上的支出，但可能到增加運(yùn)營7在考慮自動(dòng)化時(shí)，許多人會(huì)想到涉及高能耗復(fù)雜機(jī)械的傳統(tǒng)系統(tǒng)——當(dāng)資源已經(jīng)捉襟見肘時(shí)，這并不是一個(gè)有吸引力的前景。“傳統(tǒng)的自動(dòng)化會(huì)引發(fā)很多硬件問題，”Exotec的CROArthurBellamy指出?！拔覀兺度敫嗟能浖斫鉀Q這些問題，因?yàn)閺谋举|(zhì)上講，隨著時(shí)間的推移更容易調(diào)整和適應(yīng)?！?傳統(tǒng)自動(dòng)化：只是答案的一部傳統(tǒng)自動(dòng)化：動(dòng)化系統(tǒng)設(shè)計(jì)精美，工程技但很難實(shí)施，一旦啟動(dòng)并運(yùn)行就。由于這種剛性，您必須仔細(xì)規(guī)劃并設(shè)置系統(tǒng)以處理未來幾年的預(yù)期容量。“如果您已經(jīng)設(shè)置好倉庫，現(xiàn)在想添加自動(dòng)化，則必須為其構(gòu)建基礎(chǔ)設(shè)施。雖然所有基礎(chǔ)設(shè)施建設(shè)都在進(jìn)行，但您仍然必須保持運(yùn)營正常運(yùn)行?！崩?，如果您預(yù)計(jì)年增長率為10%，“如果您已經(jīng)設(shè)置好倉庫，現(xiàn)在想添加自動(dòng)化，則必須為其構(gòu)建基礎(chǔ)設(shè)施。雖然所有基礎(chǔ)設(shè)施建設(shè)都在進(jìn)行，但您仍然必須保持運(yùn)營正常運(yùn)行?！币＿@是一項(xiàng)巨大的投資，在會(huì)充分發(fā)揮其功能。如果有誤？您可能正坐在一個(gè)的50%運(yùn)行的昂貴系統(tǒng)上建筑項(xiàng)目的費(fèi)用，以使其滿耶斯旺斯·拉馬薩米·斯里塔蘭百味來集團(tuán)供應(yīng)鏈和運(yùn)營經(jīng)理傳統(tǒng)自動(dòng)化：只是答案的一部分Sritharan有系統(tǒng)中立基礎(chǔ)設(shè)施。雖然所有基礎(chǔ)進(jìn)行，但您仍然必須保持運(yùn)安裝后，傳統(tǒng)自動(dòng)化會(huì)帶來更多挑戰(zhàn)。需要大量能量才能運(yùn)行，從磅重的負(fù)載，您必須消耗2噸重的桅桿才能動(dòng)化也有單點(diǎn)故障。如果系統(tǒng)的整個(gè)系統(tǒng)(或至少重要的一部分)進(jìn)行維修。這種更具成本效益的解決方案：機(jī)器人技術(shù)機(jī)器人技術(shù)為試圖降低成本和減少中斷的倉庫經(jīng)理提供了一個(gè)更具吸引力的選擇。很多更靈活：您可以設(shè)計(jì)未來一到兩年的系統(tǒng)以滿足您當(dāng)前的需求，然后隨著您的成長輕松添加機(jī)器人。這將使您的投資保持在您所需要的范圍內(nèi)，而不是為了滿足您未來五年的預(yù)測而超出容量。具有成本效益的解決方案：機(jī)器人計(jì)一個(gè)傳統(tǒng)的自，你必須考慮那個(gè)旺季，但你在一年中黑色星期五前后的幾該全部容量。在今年余下的時(shí)個(gè)設(shè)計(jì)良好的機(jī)器人系統(tǒng)可以讓你你的基地、全年的容量進(jìn)行設(shè)計(jì)，并且要在高峰期租用額外的機(jī)器人，然后再它們。這種靈活性和只為您所需要的系統(tǒng)比僵化的傳統(tǒng)自動(dòng)化模型更快地收回成本。統(tǒng)的第二大優(yōu)勢是您不必關(guān)閉操作來進(jìn)行維修。如果一個(gè)機(jī)器人工作，你在地板上的其他人可以復(fù)它的同時(shí)承擔(dān)它的工作量。這種可確保訂單從您的倉庫中流出，而具有成本效益的解決方案：機(jī)器人加或擴(kuò)展次日或兩日送供了一個(gè)有吸引力的選因?yàn)樗试S您以更小的占地面積運(yùn)營(您可以為您擁有的空間建造)，所以您置在離客戶更近的城市地區(qū)。這些地區(qū)的平方英尺要貴得多，技術(shù)允許您通過構(gòu)建而不只存儲(chǔ)。使用人工揀選，您必個(gè)倉庫以適應(yīng)人類的能力，這意以達(dá)到倉庫工人的更好選擇“機(jī)器人”這個(gè)詞會(huì)讓工人心生恐懼，他們擔(dān)心機(jī)器會(huì)取代他們。但這不是倉庫自動(dòng)化的目標(biāo)。它旨在減輕手動(dòng)工作量，而不是取代它們。倉庫工人的更好選擇大量的行走、舉重和彎腰。工作的體力勞動(dòng)是倉經(jīng)常居高不下的重要原因。但是通過機(jī)器人貨到人解決方案，操作員可以站在車站等待機(jī)器人將物品帶給他們。動(dòng)化還可以提高倉庫工人的安全。通過人工揀選，員工必須在滿是叉車和傳送帶的環(huán)境中穿行。機(jī)器人系統(tǒng)可以被“圍起來”——映射成機(jī)器人和人類在不同的車道上移動(dòng)，從不共享空間。這種間距可以保護(hù)人類工人免受粗心的叉車司機(jī)和其響。持白天的工作。使用機(jī)器人連夜完成所有采摘工作，這解放了員工，讓他們可以在其他更令人滿意的運(yùn)營領(lǐng)使用自動(dòng)化機(jī)器人解決方案克服波動(dòng)性高生產(chǎn)率以相同數(shù)量的人員完成更多訂單。事實(shí)上，與手動(dòng)，機(jī)器人技術(shù)可以將生產(chǎn)率提高五倍。這種變化意味著相同數(shù)使用自動(dòng)化機(jī)器人解決方案克服波動(dòng)性動(dòng)化涉及添加更多硬件來解決備，您可以輕松調(diào)整統(tǒng)以滿足當(dāng)前需求-并在容量較低時(shí)縮小規(guī)模以節(jié)省成本。。它們還允許您在現(xiàn)有屋檐下容納更多庫存，從而節(jié)省大量的“它的[機(jī)器人技術(shù)]主要目的是取代，乏味的，重復(fù)的“它的[機(jī)器人技術(shù)]主要目的是取代平凡、繁瑣、無聊、重復(fù)的工作?！币雇埂だR薩米·斯里塔蘭百味來集團(tuán)供應(yīng)鏈和運(yùn)營經(jīng)理借助機(jī)器人技術(shù)提升您的倉庫履約能力如果您需要自動(dòng)化來幫助您完成訂單，但您無法承受因冗長、復(fù)雜的安裝而關(guān)閉您的操作，機(jī)器人技術(shù)可以提供幫助。憑借每小時(shí)400-600行的產(chǎn)能和較短的響應(yīng)時(shí)間，合適的機(jī)器人系統(tǒng)可以顯著提高您的生產(chǎn)借助機(jī)器人技術(shù)提升您的倉庫履約能力涉及的到達(dá)現(xiàn)場后，只需將系統(tǒng)來適應(yīng)您獨(dú)特的倉以部署需要通過我們的系統(tǒng)運(yùn)行任何不必要的電纜或電圖軟件的機(jī)器人可以在沒有太多人為干預(yù)以在半小時(shí)內(nèi)培訓(xùn)工人使用它。如果您的員工流失借助機(jī)器人技術(shù)提升您的倉庫履約能力““任何人都會(huì)以這種靈活性參與其中?！币雇埂だR薩米·斯里塔蘭百味來集團(tuán)供應(yīng)鏈和運(yùn)營經(jīng)理機(jī)器人技術(shù)是您的倉庫履約冠軍由于供應(yīng)鏈面臨著許多挑戰(zhàn)，尤其是倉庫團(tuán)隊(duì)，因此找到更好更快地完成工作的方法至關(guān)重要。機(jī)器人技術(shù)是您的倉庫履約冠軍Exotec決方案可以幫助您節(jié)資金并提高員工滿意度，所有巧靈活的占地面積。更好準(zhǔn)備好了解更多了嗎？今天就聯(lián)系我們，c向未來的倉庫運(yùn)營所2123AutomationcanhelpeasetheselengesandhelpbusinessesnavigateomationsolutionsareexpensiveandquiresignificantdowntimeduringtallationThatdowntimeisntgreatineswithwarehousespaceplyandteamsalreadytretchedtothemaxthesesolutionsareatoughsell.utomationsolutionsarereatedequalSomedontrequiremonths-oryears-longinstallationtimes.Therightautomationcandeployquicklyelpyouovercomedisruptionsteadofbecomingadisruptionofitsown.tyouneedtoknow4Warehousemanagersandteamsmustovercomemanyhurdlestokeepinventoryflowingrightnow.Perhapsthemosttopofmindforthepastyearhasbeentheongoinglaborshortage.Howdoyoumanagetokeepgrowinganddeliveringtoyourcustomersatatimewhenfindingandretainingwarehouseworkersisgrowingmorechallengingandexpensive?5eerisinginflationandcostofunemploymenthasremainedhthehighturnovernherentinwarehousesfindingepingworkershasbecomemorellengingthaneverngalsopresentsafrustratingfactorforwarehouseteams.Fromthepandemictorisingfuelcostsandinflationpredictingwhatwillhappenbeyondthenextsixmonthshasgottenretailersaredealingwithoverstockorunsoldstockwhichreducesavailableeaveswarehousesscramblingtokeepupwiththenextbigchangeindemand.“InCPG[consumerpackagedgoods],forexampletheresasuddenrushinmySritharansupplychainandoperationsGroupYoumayhavehadloadstomoveinthepast,andsuddenlyyouhavetwoorthreetimesasmanyloadstogetoutofthegate.”StateoftheWarehouse:ChallengingTimes““InCPG,forexample,there’sasuddenrushindemand.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroupStateoftheWarehouse:ChallengingTimes6abilityalsoremainsonthemindsrowingconcerninEuropeoverthepastfewyearssustainabilityisbuildingtractionintheUSHowmuchCO2doyouaimfor?Howcanyoumeetyourcarbongoals,especiallywithmoreandmoreconsumersdemandingecofriendlypracticesfromtheusinessestheysupportystalballthatcantellthemwhenthesedisruptionsmightsettledownInflationwillkeepconsumersfromspendingonhigher-ticketandnonessentialitemsbutmaycreateanotherwhiplashwheninflationeases.waystoaddflexibilityandresiliencyintotheiroperations.7TraditionalAutomation:Whenthinkingaboutautomation,manypeoplethinkoftraditionalsystemsthatinvolvecomplexmachinerywithhighenergyconsumption—notanattractiveprospectwhenresourcesarealreadystretchedthin.“Traditionalautomationthrowsalotofhardwareatproblems,”pointsoutArthurBellamy,CROatExotec.“Wethrowmoresoftwareatthoseproblemsbecause,bynature,it’seasiertoadjustandadaptovertime.”8oseosetraditionalautomationsystemsarebeautifullydesigned,exceptionalfeatsofneeringbutveryhardtoimplementdevenhardertochangeonceupandisrigidityyoumustancarefullyandsetthesystemuptoleyourexpectedcapacityfortheseveralyearsManywarehousesovershootcapacitytoaccommodatethis.fyouveprojectedearoveryearsixyearsfromwyoullbelargerthanyouaredesignasystemabletodeliver70%morecapacitythanyoutuallyneedThatsahugeinvestmentinsomethingyouwon’tusetoitsfulllityforseveralyearsAndifyoureorecastYoucouldbesittingonanexpensivesystemthatonlyoperatesat50%ofitscapacityorworse,youcouldoutgrowitandfacetheexpenseofanotherbuildingprojecttobringituptoyourneeds.TraditionalAutomation:OnlyPartoftheAnswer““Ifyou’vealreadygotyourwarehousesetupandnowwanttoaddautomation,youhavetobuildtheinfrastructureforit.Andwhileallthatinfrastructurebuildingisgoingon,youstillhavetokeepyouroperationrunning.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroupTraditionalAutomation:OnlyPartoftheAnswer9oanexistingsystempresentsitsownchallengesnotesSritharanIfyouvealreadygotyourwarehousesetanttoaddautomationyouhavetobuildtheinfrastructureforit.Andwhileallthatinfrastructurebuildingingonyoustillhavetokeepyouroperationrunning.”alledtraditionalautomationevenmorechallengesFirstresalotofenergytorunfromonveyorsandliftstomaststhatcanweighacoupleoftons.Ifyouwanttoustonepoundloadyoumustpendtheenergytoaccelerateanddecelerateatwo-tonmasttogetit.lautomationalsohassinglefailureIfonepieceofthesystemmustshutdownthewholesystemoratleastasignificantpart)todoausecanseverelycuttherdersyougetfulfilledthatday10Roboticspresentsamoreattractivechoiceforwarehousemanagerstryingtokeepbothcostsanddisruptionsdown.It’smuchmoreflexible:youcandesignthesystemforthenextonetotwoyearstomeetyourcurrentneedsandtheneasilyaddrobotsasyougrow.Thatkeepsyourinvestmenttojustwhatyouneed,ratherthanovershootingcapacitytomeetyourprojectionsforfiveyearsfromnow.Cost-EffectiveSolution:Roboticshisbenefitappearsevenmoreattractivewhenconsideringpeaksurgeslikefyoudesignatraditionalautomationsystem,youmustconsiderthatpeakseason,butyoumayonlyusethatfullcapacityforafewweeksoftheuseafractionofthesystemscapabilityfortherestoftheyear.ssystemallowsyoutodesignforyourbase,year-roundcapacityandjustrentextrarobotsuringpeakthenreturnthemThisflexibilityandonlywhatyou-needsystempaysforitselffarfasterthanarigidtraditionalautomationmodel.Thesecondbigadvantageofaroboticssystemisthatyoudon’thavetoshutdownyourwholeoperationtoperformrepairs.Ifarobotstopsworking,theothersyouhaveonthefloorcantakeitsworkloadwhileyoufixit.Thissupportkeepsordersflowingoutofyourwarehousewithoutmajordisruptions.11Cost-EffectiveSolution:Robotics12ngaddingorexpandingrtwodayshippingroboticsoffersanattractivechoiceBecauseitallowsyoutooperatewithasmallerfootprintyoucanbuildforthespaceyoucanfitmicrofulfillmentcentersintourbanareasclosertoyourcustomers.footageismuchmoreexpensiveassokeepingyourfootprintsmallmeanssignificantcostsavings.fyyourstoragebybuildingup,notjustout.Withmanualpicking,youmustdesignhwarehousetoaccommodatehumanhichmeansshortermorespreadoutshelvesRobotscanreachoutopackmoreinventoryintoasmallerspace.13ABetterOptionforWarehouseWorkersTheword“robotics”canstrikefearintotheheartsofworkers,whoworrymachineswillreplacethem.Butthat’snotthegoalwithwarehouseautomation.Itaimstoeasemanualworkloads,notreplacethem.ABetterOptionforWarehouseWorkers14ckinginvolvesalotofwalkingliftingandbendingThephysicalityofthejobisabigpartofthereasonturnoveroftenremainssohighinwarehouses.Butwitharoboticgoods-topersonsolutiontheoperatorcanstandatastationandwaitforrobotstobringitemstothem.ationcanalsoimprovethesafetyofwarehouseworkersWithmanualpicking,employeesmustnavigateanrkliftsandconveyorsAroboticsystemcanbe“fenced”—mappedsorobotsandhumansmoveinseparatelanesandneversharespaceThisspacingprotectshumanworkersfrominattentiveforkliftdriversandotherpotentialhazards.utomationcanalsoimproveemployeesoverallqualityoflifebytakingovernightshiftssoworkerscansticktodaytimework.Usingrobotstodoallthepickingovernightsoworkersmustageduringthedaycangoalongwaytowardimprovingjobsatisfaction.eestotraininothermorefulfillingareasoftheoperationTheautomationitselfcanprovidenewmaintenanceortechsupportpositions,empoweringworkerswithnewskills.15OvercomeVolatilitywithanAutomatedRoboticsSolutionAutomationsolvesmanyofthechallengeswarehouseteamsface.Inalaborshortageenvironment,itallowsyoutofulfillmoreorderswiththesamenumberofpeoplebyincreasingproductivity.Infact,roboticscanincreaseproductivityfivefoldovermanualprocesses.Thatchangemeansthesamenumberofpeoplecanfillfivetimesasmanyorders.16ssystemadaptsovertimeonalautomationinvolvesaddingmorehardwaretosolveproblems;roboticsfocusesmoreonsoftware.Insteadofoverhaulingexpensiveequipment,youcaneasilyadjustyourroboticssystemtomeetcurrentneedsanddownscaleittosavecostswhencapacityislower.drobotsthatuseenergytlyreduceyouroperationscarbonfootprintTheyalsoallowyoutofitmoreinventoryunderyourexistingroof,savingyousubstantialrealestateandexpansioncosts.AndasSritharanpointsout,robotsdon’thavetobecomplextodothejob.“Its[robotics]mainpurposeistoreplacemundane,cumbersome,boring,repeatedjobs,”hesays.OvercomeVolatilitywithanAutomatedRoboticsSolution““Its[robotics]mainpurposeistoreplacemundane,cumbersome,boring,repeatedjobs.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroup17aBoostwithRoboticsIfyouneedautomationtohelpyougetyourordersfulfilled,butyoucan’taffordtoshutdownyouroperationforalengthy,complicatedinstallation,roboticscanhelp.Withacapacityof400-600linesperhourandashortresponsetime,therightroboticssystemseriouslyboostsyourproductivity.G