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ApplicationsofArtificialIslandforOilandGas
DevelopmentinBohai,ChinaChinaNationalPetroleumOffshoreEngineeringCo.,Ltd,CNPC
ShimingFENGTel022-66310720E-mail:fengsm@ApplicationsofArtificialIslandforOilandGas
DevelopmentinBohai,ChinaINTRODUCTIONDEVELOPINGPROCESSINCHINA3.
RELATEDREQUIREMENTSFORCONSTRUCTIONREVIEWOFEXISTINGCODESANDSTANDARDSCONCLUSIONS
1.INTRODUCTION
Artificialislandsinbeach-shallowseahavebeenusedfordevelopmentofpetroleumexplorationandproductionfornearly100years.(The1stwasintheCaspian,Russia1n1909).Aswecanimagine,onanartificialisland,peoplecanliveandworkasthesameasonlandevenactuallyonthesea;theycandotheirjobsadequatelyandunaffectedly.Itisclearthatbymeansofartificialislandstocarrythroughdrillingandoilextractionisofmanyadvantagesbothtechnologicallyandeconomically.
1.INTRODUCTION
Lotsofrealconstructionprojectsandexistentcommonusesallovertheworldhaveapprovedthatartificialislandsinbeach-shallowseaforoilandgaspurposehavebeenthefollowingadvantages:Reducingtheoperationrisk,easytoestablishsafetysurroundingsandlogisticssustainingsystem;Convenientforlinkingupbetweeneveryworkingprocedure,especiallyforthosecomplicatedoperationprocedures;.Thegatheringpipelineonartificialislandscanbeeasilycombinedwithmainpipelineonland;Infavorofenvironmentprotection,becausethatwasteoil,sewageandharmfulgasescanbetreatedwithconveniently.
AlongwiththeoilandgasindustrydevelopmentinChina,theinitialproposalandtentativeplanofbuildinganartificialIslandinBohaicoastalareabeganintheyearof1981.Uptotheyearof2007,thereareabout67artificialislandshavebeenbuiltandservicedinbeach-shallowseaareasaroundBohai,mainlybelongtothe4Oilfields,andtheyarealllocatedinwaterdepth≤5meters.
2.DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINAFig.1Oilfields’DistributioninBohai,China
2.
DEVELOPINGPROCESSINCHINA2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINALandSeawallBeach2.5~3.5kmlongSlope:0.5~1.0‰0~2mwaterdepth3.5~7.7kmlongSlope:0.77~1.5‰2~5km2~4mH2~5mwaterdepth7~12.7kmlongSlope:1.0~2.0‰IceaccumulationExtremehighwaterExtremelowwaterFig.2Typicalcross-sectionofseafloorinDagangOilfield,WestcoastofBohai
ThefirstappliedartificialislandinChina,calledZhangjuheArtificialIsland,wasbuiltin1993aftermorethan10years’efforts.Itsshapelookslikeahugecylinderwithouterdiameterof63.6mandoverallheightof12m,waterdepthof-1.1m.Theinvestmentwasabout57millions(RMB).2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
TheIslandadoptedthestructureofpilingfoundationcombinedwithcaissonquay-wall.Theislandsizeislargeenoughtoarrangetensofclusteroilwells,andcollocatedfacilitiesofseparatingoil/gas/water,systemsofwaterfloodingrecovery,transportingandmeasuringoil/gasetc.
1-Apron2-Caissonwall3-Pilefoundation4-Islandtop5-Coreline6-Soilfilling1-Steelframe2-fanengine3-Apron2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
Betweenthecaissonwalls,reinforcedconcretewasplacedandfilledthatmaketheislandholds13,000tonsweight;alongthecaissonwalls,total36perfusionpileswithlengthof22.4manddiameterof1.3mwereintercalatedseabedevenlyandsymmetricallytosustainthewholeisland.Thedepthofenteringseabedforeveryperfusionpileis22mtoattainsatisfactorybearingcapacity.
ThesuccessfulconstructionofZhangjuheArtificialIslandstartedagoodexampleofexploitingbeach-shallowseaoilfieldinChina.Andabundantexperienceinislandconstructiontechnology,coastalandbeachoilfieldexploitationandoilproductionmanagementwereaccumulated.2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
ItwasinAugust1995,anotherartificialIsland,namedNo.1LiaohaiSeaflower,wasbuiltinLiaoheOilfieldalongthenorthcoastofBohaibay.Andintheyearof1997,againthethirdartificialIsland,No.2LiaohaiSeaflowerwasfounded.Theyarenearlythesameineveryparameter.2.
DEVELOPINGPROCESSINCHINANo.1LiaohaiSeaflowerIsland(1995,-2.44mWD,64.0m)
Tosumup,thesetwoislandshavefollowingtechnologicalinnovationsinconstructionmethod:Assemblingandhoisting,installinginwholeoflarge-scalesteelmouldtechnologies;Hovercraftconveyandrectifyingdeviationoflarge-scalesteelmouldtechnologies;Placingunderwaterconcretedirectlytechnologies(mainlyduetotheuseofNon-dispersibleunderwaterconcrete);Settlementequably(sinkingbygravity)atseaforlarge-scalestructures;Deviationrectifyingtechnologyoflarge-scalestructureonsandinessseabedatsea;Hydroskimmertransportationandconstructiontechnologiesinbeach-shallowseaareas.2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINAArtificialislandconnectedwithmainlandbyanapproachroadhasbecomethetypicalmodefordevelopingoilandgasinthesearea.2.
DEVELOPINGPROCESSINCHINANo.LocationExistentOffshoreStructuresinBohai(
5mwaterdepth)
Plansin2yearsApproachRoadsArtificialIslandsPlatforms1DagangOilfield20km41ZhangdongBlockisunderconstruction2JidongOilfield1.66km14NanpuNo.2ArtificialIslandwillbeBuilt3LiaoheOilfield30.8km36(12disused)
3
Twoblocks(Tai-Kui,KuiDong)areunderfeasibilitystudy4ShengliOilfield52km2615
TheconstructiontechnologiesofartificialislandinChinahavebeendevelopedrapidlyinrecent10years.EveryoilfieldalongBohaicoasthasobtainedlotsofexperiencebasedontheirownbeach-shallowseanaturalenvironmentalconditions.OnlyinShengliOilfield,theChina’ssecondlargestoilfield,morethan20artificialislandsweresofarcompleted.Figure3andFigure4arethephotosoftwoartificialislandsinShengliOilfield.
2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
Fig.3PhotoofZhuang106ArtificialIslandinShengliOilfield(stoneandsandstructure)Fig.4PhotoofLao301ArtificialIslandinShengliOilfield(builtinmiddleof1990’s)2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINAFig.6PhotoofKD401
ArtificialIslandinShengliOilfield(Havingtheshapeofarectangle,builtinendof1990’s)
2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINAFig.8PhotosofZhuang47ArtificialIslandinShengliOilfield(ellipticalshape,viewfromdifferentdirections)2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
Fig.9PhotoofHainan8ArtificialIslandinLiaoheOilfield(builtin2006,waterdepth-1.85m,size:6080m)2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINAPicturesofframedbridgeand
ArtificialIslandsinYuedongBlock,LiaoheOilfield2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
InApril,2002,ZhuangHai2×1ArtificialIslandwithapproachroadof1.39kmlonginDagangoilfieldwasestablished,Theislandlocatedinwaterdepthof-1.1mwithlandareaof4800m2(55×87m).PhotosofZhuangHai2×1ArtificialIsland
(Left:distantview;Right:closeview)2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
InOct.,2006,abiggerisland,ZhuangHai4×1ArtificialIslandinDagangOilfieldwasbuilt,whichlocatedinwaterdepthof-1.5m,eachsideoftheislandis140mlong.Itsdesignandlayoutfollowsthestandardofmodernseaportengineeringrequirement.Thesurvivalenvironmentalloadandearthquakeintensitydefensewereselected50yearsencounterand7degreesrespectively.Theeffectivelandareaoftheislandisabout20000m2anditsgroundprocessisoptimizedcollocationsystematicallyaccordingtoitsoiloutputscale.
2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
Fig.10DesignschemeofZhuangHai4×1ArtificialIslandinDagangOilfield
ConcretewavewallConcreteperfusionpilePlasticdrainageshutterStormpavementby
pedestalUnderlaystoneSandcushionBankcoreStoneInversesievelayerApronstoneFig.11CrosssectionofZhuangHai4×1IslandonEastandNorthDirections(differentbuildingmaterialsandstructure)
186.0522RoadsurfaceSandPileRubbershipboardBollardBankcoreStoneInversesievelayerFlexibleraftforapronSandcushionSteelpartsconnectionSteelcylindercomponentPlasticdrainageshutterConcretecoverboardConcretewavewall
Fig.12CrosssectionofZhuangHai4×1ArtificialIslandontheSouthDirectionIntheyearof2007,ThebiggestartificialislandinChina,namedNanpuNo.1ArtificialIslandwasbuiltinJidongOilfield.Theisland’sareais420,000m2(600×700m)withaapproachroadof1.66kmlong,locatedinwaterdepthof-2.50m,NowtheislandhasbecometheoperationcenterofNanpuBlock,JidongOilfield.)2.DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
2.DEVELOPINGPROCESSINCHINAThedesignsketchofNanpuNo.1ArtificialIslandanditswestapproachroadinJidongOilfield
PictureviewofNanpuNo.1ArtificialIslandanditswestapproachroadinJidongOilfield2.DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
PhotoofNanpuNo.1ArtificialIslandanditswestapproachroadinJidongOilfield(Thebiggest,600×700m,-2.50mWD)2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINAFig.16ViewsontheNanpuNo.1ArtificialIsland
2.
DEVELOPINGPROCESSOFARTIFICIALISLANDCONSTRUCTIONINCHINA
3.RELATEDREQUIRMENTSFORCONSTRUCTION&EMPLOYMENTOFARTIFICIALISLANDSoftgroundtreatmentStormpavementandapron
SelectionsofenvironmentalloadObservationandinspectionSafetyandlifesavingEnvironmentprotectionReusethecaissoncomponents
3.
RELATEDREQUIRMENTSFORCONSTRUCTION&EMPLOYMENTOFARTIFICIALISLANDSoftgroundtreatment
Generally,Thenaturalsoftgroundfoundationforbuildinganislandinseabedneedstobetreatedandreinforced.Thereareavarietyofsoftgroundfoundationtreatmentmethods,includingremovalandreplacement,stabilizationbydewateringandbyconsolidation,pilingandcaissonstructure,anddeepvibratorytechniquesandsoon.Itissuggestedthatacomparingofdifferentmethodsshouldbemadebasedonbothtechnologicalandeconomicalfactors.
3.
RELATEDREQUIRMENTSFORCONSTRUCTION&EMPLOYMENTOFARTIFICIALISLAND2.Stormpavementandapron
Duetothesevereenvironmentalconditionsatbeach-shallowsea,artificialislandisalwaysunderattacksofvariedforcessuchasseawind,waveandwatercurrent,aswellasiceetc.Itisveryimportantforanislandtolaystormpavementandaprontoprotecttheisland’sslope,toensuretheislandstabilityandsafety,andtokeepthefillingmaterialsinnertheislandnottobewashout.
3.
RELATEDREQUIRMENTSOFARTIFICIALISLANDSelectionsofenvironmentalload
Themainsourceofenvironmentalloadssuchasseawind,wave,iceaccumulationetc.shouldbeconfirmedabsolutelycorrectandprecise,fortheyhaveconsiderableinfluenceonprojectcost.Specially,theconfirmationofseaiceandearthquakeloadsmusthaveenoughdataandevidence,forthesetwoloadsarethecontrollingonesonmostcases.
3.
RELATEDREQUIRMENTSFORCONSTRUCTION&EMPLOYMENTOFARTIFICIALISLAND4.Observationandinspection
It’snecessarytoobserveandinspectthestabilityandstrengthofanartificialislandduringconstructionandemploymentinordertoforecastpossibleaccidentsandreducerisks.Somemonitoringinstrumentneedstobeembeddedinsidetheislandduringtheconstructionperiod.Normally,mattersneededtobemonitoredincludesedimentationofislandfoundation,displacementofcomponent,sedimentwashingandremainingstrengthofstructuralcomponentandmaterials.
3.
RELATEDREQUIRMENTSFORCONSTRUCTION&EMPLOYMENTOFARTIFICIALISLANDSafetyandlifesaving
Itisobviousthatlifesavingontheseaisexceptionalimportant.Eachartificialislandmustprovideeffectivesafeandlifesavingfacilitiesandequipment,suchasalarmdevice,rescueboat,firefightingfacilitiesandsoon.Theemergencyresponseplanmustbeproposedbeforetheislandbeingused.
3.
RELATEDREQUIRMENTSFORCONSTRUCTION&EMPLOYMENTOFARTIFICIALISLANDEnvironmentprotection
Atthepresent,oceanenvironmentalprotectionhasbeenpaidincreasinglyattentionallovertheworld.Forsomepossiblepollutionaccident,thereshouldberelevantpreventionandtreatmentmethodsaftertheislandbeingdesigned,constructedandemployed.Inaddition,someitemsshouldbeevaluatedbeforetheprojectbeginning.Theseitemsincludeenvironmentalchangeduringtheperiodofislandconstruction,environmentinfluenceduetotheislandemployed,andenvironmentharmfulnesswhentheislandbeingabandoned.3.
RELATEDREQUIRMENTSFORCONSTRUCTION&EMPLOYMENTOFARTIFICIALISLAND7.Reusethecaissoncomponents
Somecomponentsoftheartificialisland,e.g.caissonandbiggerstones,aresupposedtoreusetimeaftertimeinordertoreducecost.Thisisalsoadevelopmenttendencyofartificialislandconstructionintheworld.Therefore,thisfactoroughttobethoughtoverduringthecaisson’smanufacture,transport,installation,removalandre-buildup,makingthewholeprocesssimple,convenientandoperatedaseasilyaspossible.
Generally,constructionofanartificialislandisofhigherriskandneedshigherinvestment;thereforethefollowingrequirementsmustbesatisfied:Allnationalandinternationallawandcodeinvolvedoceansecurityandenvironmentalprotectionmastbeabided.Thedesigningschemeshouldadoptadvancedtechnology,reducethecost,protectenvironment,ensuresafety,andmeettheneedsofnotonlydrillingandoilextraction,butalsodisassemblyormovingaftertheislandrunningdown.Itisregardedthatsomeprinciplesshouldbefollowedwhendesigninganisland,suchasadjustingmeasurestolocalconditions,takingadvantageofnearbyconstructionmaterialsandconvenience,shorteningworktimeontheseaetc.3.
RELATEDREQUIRMENTSFORCONSTRUCTION&EMPLOYMENTOFARTIFICIALISLAND
4.APPLICABLECODESANDSTANDARDSINCHINASY/T4084-1995
Technicalspecificationofenvironmentalconditionsandloadinbeach-shallowsea
SY/T4097-1995
Technicalspecificationofdesigningandconstructingslopingartificialislandmadeofsandandstoneforpetroleumengineeringinbeach-shallowsea
SY/T4086-1995
Technicalspecificationofdesignandconstructionofpipenetworkonstructuresinbeach-shallowsea
SY/T0313-96Specificationfordesignandconstructionofwharfsforpetroleumengineeringinbeach-shallowseaSY/T0314-96Technicalspecificationofstructuredesignandconstructionforconcreteplatforminbeach-shallowsea
4.APPLICABLECODESANDSTANDARDSINCHINASY/T4089-1995
Technicalspecificationofelectricinstallationforpetroleumengineeringinbeach-shallowsea
SY/T4092-1995
Technicalspecificationofinsulationforpetroleumengineeringinbeach-shallowsea
SY/T4088-1995
Technicalspecificationofwatersupplyandsewerageforpetroleumengineeringinbeach-shallowsea
GB18486-2001Standardforpollutioncontrolofsewageinmarinedisposalengineering
……
4.APPLICABLECODESANDSTANDARDSINCHINA
Thereareplentyofcodes,standardsandspecifications(~60wereissued?)involvedoilandgasartificialisland’sdesignandconstructioninChina.Thesecodesandstandardsspecifytheartificialislands’structuredesign,buildingmaterials,naturalcondition,constructiontechnology,abandonmentprocedures,environmentalprotectionandtheadministeringexaminationandapproval
requirements,etc.Nearlyallaspectsinvolvedareconcernedandspecified.
InApril2007,TheStateOceanicAdministrationofChina
announcedanewdocument:“OpiniononStrengtheningtheManagementofOceanUseforConstructingArtificialIsland”.Thedocumentwillmostlyinfluencethecodesandstandardsonthistopicinfuture.Themainpointsofthe“Opinion”areasfollowings:
1.Strictlycontrolthequantityanddensityofartificialisland.Keepingadequatedistanceamongneighboringislands;2.EnhancePlanninganddesignforconstructinganisland.reasonablelayout,overallarrangementetc.;4.APPLICABLECODESANDSTANDARDSINCHINA
3.Theisland’constructionschememustbepassedthesufficient
comparison,selectionandexaminationofargumentation,inordertoensuretheopticalschemeunderparticularconditionsfinallybeingadopted;4.Thebeach-shallowseaareausedforconstructinganartificialislandforoilandgaspurposemustlocatedareaofwaterdep
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