儀表盤柜安裝方案

CONTENT目錄1.目的&范圍PURPOSE&SCOPE2.編制依據(jù)REFERENCE3.施工準(zhǔn)備PREPARATIONCONSTRUCTION4.施工方法CONSTRUCTIONMETHOD5.人力及設(shè)備動(dòng)員MANPOWER&EQUIPMENT5.1人力計(jì)劃表MANPOWERSCHEDULE5.2工具計(jì)劃表TOOLSCHEDULE6.質(zhì)量控制QUALITYCONTROLPLAN7.健康、安全、保安與環(huán)境HSSE8.附件:作業(yè)危險(xiǎn)性分析ATTACHED:JOBHAZARDOUSANALYSIS目的&范圍Purpose&Scope本施工方案的目的用以闡釋BP珠海二期PTA項(xiàng)目?jī)x表控制室內(nèi)盤柜基礎(chǔ)及盤柜的安裝，依靠本方案的技術(shù)要求來(lái)規(guī)范現(xiàn)場(chǎng)安裝工人有序的進(jìn)行現(xiàn)場(chǎng)施工工作。ThismethodstatementproceduredefinestheactivitiesofinstallationinstrumentcabinetsupportandcabinetintheI/OroomofBPZhUHAINO.2PTAproject,dependontechnicalrequirementsinthisprocedureinstructerectortoproperlyconstructioninsite.編制依據(jù)References施工管理HSE規(guī)范ConstructionManagementSystemofSafety,Health,SecurityandEnvironmentProtection;現(xiàn)場(chǎng)管理HSE規(guī)范FieldManagementProcedureforSafety,Health,SecurityandEnvironmentProtection;GB5003-2002工業(yè)自動(dòng)化儀表工程施工及驗(yàn)收規(guī)范。Codeforconstructionandacceptanceofindustrialautomationinstrumentinstallation(GB5003-2002)GBJ131-90自動(dòng)化儀表安裝工程質(zhì)量檢定評(píng)定標(biāo)準(zhǔn)。Criteriaforevaluationforqualityofautomationinstrumentinstallationengineering(GBJ0131-90)儀表安裝“價(jià)格清單”分項(xiàng)說(shuō)明DescriptionofPriceListItemsforInstrumentsInstallation6092.0000.KP.1500業(yè)主提供的技術(shù)文件及現(xiàn)場(chǎng)施工圖Technicaldocumentsandconstructiondrawingssuppliedbymaincontractor.施工準(zhǔn)備Preparationconstruction組織工程施工人員進(jìn)行圖紙會(huì)審，熟悉圖紙和相關(guān)技術(shù)資料，對(duì)圖紙和資料有疑問(wèn)的地方，必須在開(kāi)工前，提前請(qǐng)業(yè)主設(shè)計(jì)代表予以澄清，對(duì)修改更正部分在圖紙上給予標(biāo)注以避免現(xiàn)場(chǎng)錯(cuò)誤施工。Constructionstaffshallbeorganizedtogethertobeacquaintedwiththedrawingsandrelevanttechnicaldocuments.Ifsomethingisdoubted,itmustbeclarifiedbythesiteEngineerbeforetheworkstarts.Allreviseddrawingsshouldbemarkedtoavoidcomplicationinsiteinstallation.根據(jù)施工現(xiàn)場(chǎng)實(shí)際情況，做好施工中的用電準(zhǔn)備。Electricalpowerforconstructionshallbeprovidedproperlyinaccordancewiththesplitareasatsite.根據(jù)其他專業(yè)施工情況合理安排本專業(yè)的人員、機(jī)具、材料的進(jìn)現(xiàn)場(chǎng)時(shí)間及施工計(jì)劃時(shí)間表。Manpower,equipments、materialsandtimescheduleshallbereasonablyarrangedtoenterintositewithreferencetotheotherworks.為避免材料損壞及丟失，所供材料應(yīng)正確存放保管在倉(cāng)庫(kù)里,按照制造廠的產(chǎn)品質(zhì)量相關(guān)數(shù)據(jù)，制定材料及機(jī)械設(shè)備的維護(hù)、保養(yǎng)計(jì)劃;并且應(yīng)始終做好文明施工。Materialssuppliedshouldbekeptproperlyinwarehousetoavoiddamageorloss,makeandimplementprotectionandmaintenanceplanofMaterials、machineryandequipmentandback-feedqualityinformationofproducts;Goodhousekeepingintheareashouldbedonealways.Constructionmethod施工方法Cabinetsupportinstallation盤底座安裝盤底座的制作材料應(yīng)與圖紙上一致。Thematerialofcabinetsupportshouldbeinaccordancewithdrawing.盤底座的制作尺寸應(yīng)該與圖紙?jiān)O(shè)計(jì)尺寸相符，其直線度允許偏差為1mm/m，當(dāng)型鋼底座長(zhǎng)度大于5m時(shí)，全長(zhǎng)允許偏差為5mm。Thesizeofcabinetsupportshouldbeinaccordancewithdrawingdemand.Thelinearallowancedeviationis1mm/m.Whenthelengthofsupportismorethan5m,theallowancedeviationare5mm.盤底座應(yīng)在地面施工完成前，安裝找正。Beforegroundconstructioncompleted,thecabinetsupportmustbeinstalledandaligned.盤底座的安裝位置和平面位置，應(yīng)與設(shè)計(jì)文件一致。Thepositionofcabinetsupportinstallationshouldbeinaccordancewithdesigndocument.盤底座安裝時(shí)，上表面應(yīng)保持水平，其水平度允許偏差為1mm/m，當(dāng)型鋼底座長(zhǎng)度大于5m時(shí)，全長(zhǎng)允許偏差5mm.Wheninstallation,thesurfaceofcabinetshouldkeeplevel.Thelevelallowancedeviationis1mm/m.Ifthelengthofsupportismorethan5m,theallowancedeviationare5mm.盤柜安裝Cabinetinstallation儀表盤在搬運(yùn)和安裝過(guò)程中，應(yīng)防止變形和油漆損壞。Duringtransportationandinstallation,thecabinetsmustbeavoidedtodistortionandpaintingdamaged.儀表盤的安裝位置應(yīng)與設(shè)計(jì)圖紙一致。Thepositionofcabinetsinstallationshouldbeinaccordancewithdesigndrawing.儀表盤之間及儀表盤與底座之間應(yīng)用鍍鋅螺栓連接牢固。Cabinetsorpanelandsupportshouldbeconnectedfirmlybygalvanizedbolt.單獨(dú)的儀表盤安裝，應(yīng)符合下列規(guī)定:Separatecabinetinstallationmustmeetthefollowingregulations:固定牢固Fixedfirmly垂直度允許偏差為1.5mm/mTheverticalallowancedeviationis1.5mm/m水平度允許偏差為1mm/mThelevelallowancedeviationis1mm/m成排的儀表盤的安裝，應(yīng)符合4的規(guī)定外，還應(yīng)符合下列規(guī)定：Groupcabinetsinstallationmustmeet4andfollowingregulations:同一系列規(guī)格相鄰兩盤的頂部高度允許偏差為2mmThetopheightwhichthesametypeofadjacentcabinet,theallowancedeviationis2mm當(dāng)同一系列規(guī)格盤的連接處超過(guò)兩處時(shí)，頂部高度允許偏差為5mmWhenconnectpointbetweenthesametypecabinetmorethan2locations,thetopheightallowancedeviationis5mm.相鄰兩盤接縫處正面的平面度允許偏差為1mmFromthefrontfaceoftheadjacentpanelsseaming,theallowanceflatnesserroris1mm.當(dāng)儀表盤間的連接超過(guò)5處時(shí)，正面的平面度允許偏差為5mmWhenconnectpointbetweenpanelsaremorethan5locations,theallowanceflatnesserrorare5mmfromfrontface.相鄰兩盤的接縫間隙，不大于2mmThegapbetweenadjacentpanelsseamingnomorethan2mm.接地Grounding接地母排的材質(zhì)及制作尺寸應(yīng)與設(shè)計(jì)文件一致。Thematerialandsizeofgroundingbarshouldbeinaccordancewithdesigndocument.接地母排應(yīng)用絕緣支架固定在墻壁上。Useinsulationsupportfixedthegroundingbartothewall.接地線的材質(zhì)和顏色應(yīng)與設(shè)計(jì)文件一致。Thematerialandcolorofgroundingconductorshouldbeinaccordancewithdesigndocument.儀表盤內(nèi)各回路的各類接地，應(yīng)分別由各自的接地支線引至主接地線上，由主接地線接到接地母排。Duetoallkindsofgroundingconductorinsidepanel,fromrespectivebranchgroundingconnectedtomaingrounding.Thenfromthemaingroundingconnectedtogroundingbar.接地支線與主接地線的連接應(yīng)采取壓接。主接地線與接地母排的連接采用鍍鋅螺栓緊固。.Branchgroundingandmaingroundingshouldbecompressorconnected.maingroundingshouldbeconnectedtogroundingbarandfixedfirmlybybolts.各接地線、接地母排之間在非連接處應(yīng)彼此絕緣。Allkindsofgroundingconductorandgroundingbarshouldbeinsulatedinthenon-connectlocation.ManpowerandEquipmentmobilization人力及設(shè)備動(dòng)員5.1Manpowerschedule人力計(jì)劃表No.序號(hào)FORCES人員200712341E/ISupeerinteended電電儀主管11112Inst.Enngineeer儀表工程師22223Inspectoor檢查員11114HSE安全員11115Foreman班班長(zhǎng)11116Instrumeent儀表工22227Rigger起重重工11118Welder焊工工11119Common普工工510141410Other其它33335.2Toolsschedule設(shè)備工具計(jì)劃表序號(hào)No.Descripttion名稱Remarks備備注1Weldmacchine電焊機(jī)/2Cutter切切割機(jī)/3compresssorcllamperr壓接鉗/4Electricchammmer沖擊鉆/5Handeleectriccdrilll手電鉆/6Electriccbencchdriill臺(tái)鉆/7Trailer拖拖板車15t8Crane吊車30t9Levelbaar水準(zhǔn)儀/質(zhì)量控制QualityControl材料要提供產(chǎn)品說(shuō)明書，材料經(jīng)抽樣檢測(cè)合格后方可投入施工。Materialsshallbefurnishedwithproductcertificates.Re-testofmaterialsamplesshallbepassedbeforeconstruction.施工過(guò)程須嚴(yán)格按照?qǐng)D紙、澄清文件及現(xiàn)行的施工規(guī)范與標(biāo)準(zhǔn)進(jìn)行。Thedrawings,clarifications,modernstandardandconstructionspecificationsshallbecompliedwithstringently.建立并健全完整的質(zhì)量責(zé)任管理體系,提高全體管理人員和工人的質(zhì)量意識(shí)。QualityManagementSystemandManagementResponsibilitySystemshallbeestablishedandimproved,andincreasingqualityconsciousnessofstaffmanagementandworkers.為消除質(zhì)量通病，應(yīng)及時(shí)向質(zhì)量經(jīng)理匯報(bào)質(zhì)量信息。Qualityinformationshallbefeedbacktoqualitymanagerintimesoastouprootthepotentialincidents.調(diào)試設(shè)備在投入使用前，須將其檢測(cè)報(bào)告及檢驗(yàn)申請(qǐng)送至CFCS監(jiān)理及IPMT主管處以供檢查。TestingequipmentsshallbesentapplicationforinspectionwithcheckingreportstoIPMTandCFCSsupervisorbeforeconstruction.健康、安全、保安與環(huán)境HSSE正確配戴個(gè)人防護(hù)品安全帽：安全眼睛、手套、安全鞋、安全帽、安全帶等WearcorrectPPE:safetyglasses,gloves,safetyshoes,safetyhelmet,harnessetc.Nosmoking.Onlyu