對(duì)接40mm雙相鋼板SMAW焊接工藝評(píng)定報(bào)告(中英文對(duì)照)

1、焊接工藝評(píng)定報(bào)告PROCEDUREQUALIFICATIONRECORD編號(hào)NO:NEP/PQR1501編制ISSUEDBY：審核REVIEWEDBY:批準(zhǔn)APPROVEDBY:湖南耐普泵業(yè)有限公司HunanNEPPumpC,.Ltd焊接工藝評(píng)定報(bào)告焊接方法WELDINGPROCESSSMAW母材BASEMETAL鋼號(hào)STEELGRADEGB/T4237A2552658焊接材料WELDINGMATERIALASMESFA5.4(GB/T983)類(lèi)/組別號(hào)TYPE&GROUPNO.Fe10H1E2209-16規(guī)格SIZEt二40mm3。2mm4.0mm牌號(hào)NAMES31803022Cr22NiM

2、o3N母材適用厚度范圍THICKNESSRANGEOFBASEMETA焊縫填充金屬厚度范圍THICKNESSRANGEOFWELDMETAL5200mm080m焊后熱處理類(lèi)別(PWHT)無(wú)(AW)評(píng)定標(biāo)準(zhǔn)QUALIoSTAND.ASMEvolumeIX(NB/T470142011)焊接工藝評(píng)定編號(hào)WELIDINGPROCEDUREQUALIFICATIONNO。NEP/PQR1501目錄CONTENTS頁(yè)P(yáng)AGETOC o 1-5 h z焊接工藝評(píng)定任務(wù)書(shū)TASKDESCRIPTIONFORWPQ(1)焊接工藝指導(dǎo)書(shū)WEPDINGPROCEDURESPECIFICTION(WPS)(3)3焊接

3、工藝評(píng)定施焊記錄WELDINGRECORDOFWPQ。(1)4外觀和無(wú)損檢測(cè)記錄表VISUALCHECK&NDERECORD(1)5。焊接工藝評(píng)定報(bào)告PROCEDUREQUALIFICATIONRECORD(PQR)(3)6。焊接材料質(zhì)量證明書(shū)QUALITYCERTIFICATIONFORWELDINGCONSUMABLE(1)7。母材材質(zhì)質(zhì)量證明書(shū)STEELMATERQUALITYCERTIFICATE(1)8。焊縫射線(xiàn)檢測(cè)報(bào)告WELDRADIOGRAPHICTESTINGREPORT(1)9化學(xué)成分分析報(bào)告CHEMICALCOMPOSITIOMANALYSISREPORT(4)10.焊接接

4、頭力學(xué)性能試驗(yàn)報(bào)告WELDEDJOINTMECHANICALPERFORMANCETESTREPORT(2)本評(píng)定按NB/T470142011標(biāo)準(zhǔn)規(guī)定進(jìn)行，此確認(rèn)各項(xiàng)試驗(yàn)記錄正確。結(jié)論CONCLUSIONTHISQUALIFICATIONHASBEENDONEINACCORDANCEWITHTHESTANDARDNB/T470142011。THISISTOVERIFYTHATTHETESTRECORDSARECORRECT。符合ASME規(guī)范第九卷焊接工藝評(píng)定的各項(xiàng)要求,合格。CONFORMSTOASMESTANDARDIXVOLUMEWELDINGCRAFTEVALUATIONEACHREQU

5、IREMENT,QUALIFIEDo結(jié)果RESULT：合格PASS編制ISSUEDBY批準(zhǔn)APPROVEDBY審核REVIEWEDBYPROCEDUREQUALIFICATIONRECORD焊接工藝評(píng)定任務(wù)書(shū)TASKDESCRIPTIONFORWPQ任務(wù)來(lái)源TASKSOURCE：NEP/PQR1501頁(yè)P(yáng)AGE1of1焊接方法WELDINGPROCESS：SMAW焊接位置WELDINGPOSITION：1G接頭形式簡(jiǎn)圖GROOVETYPE保護(hù)氣體SHILEDING：/預(yù)熱溫度PREHEATINGTEMP。C：/叮層間溫度INTERPASSTEMP.C：W1OOoC:：Z:LJ-4清根方法CLE

6、ANOFROOT:碳弧氣刨+打磨去氧化層Carbonarcairgouging丿廠P焊后熱處理POSTWELDINGHT:/母材BASEMETAL焊材WELDINGMATERIAL：GB/T983鋼號(hào)STEELGRADE:GB/T4237(S31803)焊條牌號(hào)ELECTRODETRADENAME：E220916類(lèi)、組別號(hào)TYPE&GROUPNO。：Fe10H焊絲牌號(hào)WELDINGWIRETRADENAME:/規(guī)格SIZE：40mm焊劑牌號(hào)FLUXTRADENAME：/評(píng)定標(biāo)準(zhǔn)STANDARD:ASMEvolumeIX(NB/T470142011)檢驗(yàn)項(xiàng)目、評(píng)定指標(biāo)及試樣數(shù)目EXAMoITEM

7、、REQUIREMENTS&SPECIMENNUMBER檢驗(yàn)項(xiàng)目EXAM.ITEM檢驗(yàn)標(biāo)準(zhǔn)STANDARD評(píng)定指標(biāo)REQUIR-MENT檢驗(yàn)項(xiàng)目EXAM.ITEM檢驗(yàn)標(biāo)準(zhǔn)STANDARD評(píng)定指標(biāo)REQUIR-MENT試樣數(shù)量SPECIMENNUMBER外觀檢查VISUALEXAM.GB5025I級(jí)拉伸試驗(yàn)TENSILETEST常溫高溫焊縫NORTEMPoHIGHTEMP.WELDGB/T26512無(wú)損檢測(cè)NDE射線(xiàn)RTJB4730II級(jí)超聲UT彎曲試驗(yàn)BENDTEST面彎FACEBEND背彎BACKBEND側(cè)彎SIDEBENDGB/T26514滲透PT磁粉MT沖擊試驗(yàn)IMPACTTEST焊縫熱

8、影響區(qū)HEATAFFECTEDOFWELDSEAMZONE/T2650/焊縫屬化學(xué)成份CHEMoCIMOFWELDGB/T224接頭硬度檢驗(yàn)HARDNESSEXAM.OFJOINTGB/T2654金MET金相ALLOGRAPHY晶間腐蝕試驗(yàn)INTERGRANULARCORROSIONTESTASTMA2623微觀MICRO宏觀MACRO要求完成日期TIMETOBEFINISHED:產(chǎn)品施焊之前BEFOREWELDINGTHEPRODUCT編制ISSUEDBY審核REVIEWEDBY焊接工藝指導(dǎo)書(shū)WELDINGPROCEDURESPECIFICATION編號(hào)NO：NEP/WPS1501編制ISS

9、UEDBY:審核REVIEWEDBY:批準(zhǔn)APPROVEDBY：湖南耐普泵業(yè)有限公司HunanNEPPumpCo。Ltd焊接工藝指導(dǎo)書(shū)WELDINGPROCEDURESPECIFICATION焊接工藝指導(dǎo)書(shū)編號(hào)WPSNO：NEP/WPS1501頁(yè)P(yáng)AGE1OF2焊接方法WELDINGPROCESS:手工電弧焊SMAW焊接工藝評(píng)定報(bào)告編號(hào)PQRNO:NEP/PQR1501接頭形式簡(jiǎn)圖GROOVETYPE母材BASEMETAL：類(lèi)別號(hào)PNO：10H(Fe-10H)組別號(hào)PNO：1與類(lèi)別號(hào)P-NO:10H(Fe10H)組別號(hào)PNO：1相焊WELDING或標(biāo)準(zhǔn)號(hào)ORSPECI。NO：ASTMA240(

10、GB/T4237)鋼號(hào)STEELGRADE:S32205(S22253)與標(biāo)準(zhǔn)號(hào)WELDWITHSPECI。NO：ASTMA240(GB/T4237)鋼號(hào)STEELGRADE:S32205(S22253)相焊WELDING適用范圍APPLICABLERANGE：母材厚度范圍THICKNESSRANGEOFBASEMETAL:對(duì)接焊縫BUTTWELD：5mm200mm角焊縫FILLETWELD：/焊縫金屬厚度范圍THICKNESSRANGEOFWELDMETAL:對(duì)接焊縫BUTTWELD：080mm角焊縫FILLETWELD：/備注REMARKS:焊接材料WELDINGMATERAILS焊材類(lèi)別

11、TYPE焊材標(biāo)準(zhǔn)STANDARD焊材型號(hào)MATERIALTYPE焊材牌號(hào)TRADENAME規(guī)格SIZE焊絲WIRE/焊條ELECTRODE焊劑FLUXASMESFA-5.4(GB/T983)E220916E2209-16-3。2m4.0mm/備注REMARKS:焊接工藝指導(dǎo)書(shū)編號(hào)WPSNO：NEP/WPS1501頁(yè)P(yáng)AGE2OF2焊接位置WELDINGPOSITION:1G焊后熱處理POSTWELDHT：/對(duì)接焊縫位置BUTTWELDLOCATION:F溫度范圍TEMP。RANGE(oC):100角焊縫位置FILLETWELDLOCATION：/保溫時(shí)間TEMP。HOLDINGTIME(h)：

12、/預(yù)熱PREHEATING：預(yù)熱溫度(允許最低值)PREHEATINGTEMP。(C)(ALLOWEDMINIMUMVALUE)/層間溫度(允許最低值)INTERPASSTEMP.(C)(ALLOWEDMINIMUMVALUE)100預(yù)熱保溫時(shí)間PREHEATINGHOLDINGTIME:/加熱方式HEATINGTYPE：/氣體種類(lèi)GASTYPE混合比MIXINGRATE流量FLOWRATE(L/min)保護(hù)氣SHIELING/尾部保護(hù)氣REARSHIELDING/背面保護(hù)氣BACKSHIELDING/電流種類(lèi)和極性CURRENTTYPE&PC焊接電流范圍CRUUENTRANGE(A):)LA

13、RITY：DCEP80160電弧電壓VOLTAGE(0:2226焊接方法PROCESS焊層LAYERS填充材料FILLERMETAL焊接電流CURRENT電弧電壓ARCVOLTAGE(V)焊接速度TRAVELSPEED(mm/min)牌號(hào)TRADENAME規(guī)格SIZE極性POLARITY電流CURRENT(A)SMAW1E2209163。2mmDCEP80110202490120SMAW24E2209164.0mmDCEP1101602426110130SMAW57E2209164.0mmDCEP1101602426110130SMAW810E2209-164.0mmDCEP110160242

14、6110130SMAW1112E2209-164.0mmDCEP1101602426110130鎢極類(lèi)型及直徑TUNGSTUNTYPE&SIZE:/噴嘴直徑GASCUPSIZE(mm):/直焊或不擺動(dòng)焊VERTICALORUNSWINGWELDING:不擺動(dòng)Unswing多道焊或單道焊MULTIPASSORSINGLEPASS：多道Multipass焊前及層間清理：機(jī)械打磨CLEANBEFOREWELDING&INTERLAYERS：Mechaniclsanding背面清根方法：碳弧氣刨BACKCLEANOFROOT：Carbonarcairgouging錘擊HAMMERING：Hammeri

15、ng備注REMARKS:/編制申核ISSUEDBYREVIEWEDBY焊接工藝評(píng)定施焊記錄WELDINGPROCESSRECOEDFORWPQ焊接工藝評(píng)定編號(hào)PQRNO：NEP/PQR1501頁(yè)P(yáng)AGE1of1母材BASEMETAL鋼號(hào)STEELGRADE規(guī)格SIZE爐批號(hào)LOTNO檢驗(yàn)編號(hào)EXAM。NO備注REMARKSS3220540mmA25526581507GB03山西太鋼焊材WELDINGMATERIAL牌號(hào)TRADE規(guī)格SIZE爐批號(hào)LOTNO檢驗(yàn)編號(hào)EXAM。NO烘干溫度及烘烤時(shí)間DRYINGTEMP。&TIME備注REMARKS3.2531332011HC1412063500C

16、12h/4.0531340021HC1412073500C12h/接頭形式GROOVETYPEF-y焊接順序(WELDING)：jIIB-I1-焊接方法WELDINGPROCESS:GMAW焊接位置WELDINGPOSITION：1G預(yù)熱溫度PREHEATINGTEMP.oC：/層間溫度INTERPASSTEMP.oC：WIOOoC清根方法CLEANOFROOT:碳弧氣刨Carbonarcairgouging保護(hù)氣體SHIELDINGGAS：/焊后熱處理POSTWELDHT:/消氫處理HYDROGENREMOVINGTREATMENT：/焊接設(shè)備POWERSOURCE:ZX7-4OO測(cè)試儀器I

17、NSPECTIONDEVICE:TN435(infraredradiationthermometer)焊接方法PROCESS焊層LAYER焊材牌號(hào)TRADENAME焊材直徑DIAOFFILLERMETAKmm)電流CURRENT電弧電壓ARCVOLTAGE(V)焊接速度TRAVELSPEED(mm/mii)鎢極直徑DIA。OFELECTo(mm)噴嘴直徑DIAOFGASCUPNOZZLE(mm)TYPEPOLARITYCURRENT)SMAW1E2209-163。2DCEP80110202490120/SMAW24E2209164。0DCEP1101602426110130/SMAW57E22

18、09-164.0mmDCEP1101602426110130/SMAW810E2209-164。0mDCEP1101602426110130/SMAW1112E2209164.0mmDCEP1101602426110130/wJe工姓爲(wèi)楊科鋼印STAMPH03檢驗(yàn)員EXAMINER工藝記錄RECORDEDBY周正偉審核REVIEWEDBY外觀和無(wú)損檢測(cè)記錄表VISUALINSPECTIONNDERECORD焊接工藝評(píng)定編號(hào)PQRN0:NEP/PQR1501焊縫外觀檢查VISUALINSPECTIONFORWELD表面裂紋CRACK無(wú)單面焊根部未焊透ROOTUNPENETRATEDOFSINGL

19、EWELDING無(wú)表面氣孔GASCAVITY無(wú)單面焊根部未熔合ROOTUNFUSEDOFSINGLEWELDING無(wú)弧坑ARCPIT無(wú)單面焊根部凹陷ROOTCONCAVEOFSINGLEWELDING無(wú)咬邊UNDERCUT無(wú)焊腳WELDFOOT無(wú)焊縫余咼REMAININGHIGHTOFWELD1。0mm焊腳差DIFFERENCEOFWELDFOOT無(wú)檢驗(yàn)員EXAMINEDBY：審核人REVIEWEDBY:RT無(wú)損檢測(cè)XTYT檢測(cè)報(bào)告編號(hào)REPORTNO：PQR1501檢測(cè)標(biāo)準(zhǔn)STANDARD片號(hào)FILMNO等級(jí)LEVEL結(jié)果RESULT檢測(cè)標(biāo)準(zhǔn)STANDARD片號(hào)FILMNO等級(jí)LEVEL結(jié)果

20、RESULTJB/T4730IPass備注REMARKS：檢測(cè)者EXAMINEDBY:見(jiàn)原始報(bào)告SEEORIGINALREPORT審核人REVIEWEDBY：見(jiàn)原始報(bào)告SEEORIGINALREPORTMTPTUT檢測(cè)報(bào)告編號(hào)REPORTNO：檢測(cè)標(biāo)準(zhǔn)STANDARD檢測(cè)部位LOCATION結(jié)果RESULT檢測(cè)標(biāo)準(zhǔn)STANDARD檢測(cè)部位LOCATION結(jié)果RESULT/備注REMARKS：檢測(cè)者EXAMINEDBY：見(jiàn)報(bào)告審核人REVIEWEDBY：見(jiàn)報(bào)告鐵素體含量FERRITECONTENT：Pass（焊縫鐵素體含量為47%，熱影響區(qū)鐵素體為50%）測(cè)量標(biāo)準(zhǔn)STANDARD:ASTME56

21、2進(jìn)行鐵素體測(cè)定鐵素體測(cè)量?jī)xFERRITEDETERMINATINGDEVICE:FMP30備注REMARKS：見(jiàn)報(bào)告檢測(cè)者EXAMINEDBY:見(jiàn)報(bào)告審核人REVIEWEDBY:見(jiàn)報(bào)告焊接工藝評(píng)定報(bào)告PROCEDUREQUALIFICATIONRECORD(PQR)共3頁(yè)第1頁(yè)P(yáng)age1of3單位名稱(chēng)Companyname預(yù)焊接工藝規(guī)程編號(hào)WPSNo。湖南耐普泵業(yè)有限公司HunanNEPPumpCo。，Ltd.NEP/PQR1501NEP/WPS1501所依據(jù)焊接工藝評(píng)定編號(hào)PQRNo。焊接方法WeldingProcess(es)SMAW機(jī)動(dòng)化程度(手工、機(jī)動(dòng)、自動(dòng))Type(s)接頭坡口簡(jiǎn)

22、圖JOINTS:手工Manual_母材BASEMETALS：材料標(biāo)準(zhǔn)MaterialSpec.ASTMA240GB/T4237材料代號(hào)TYPENO：S32205(022Cr22NI5Mo3N)焊后熱處理POSTWELDHEATTREATMENT：保溫溫度Temperature(0C)/保溫時(shí)間Time(h)/類(lèi)、組別號(hào)PNo.：10H1(Fe-10H)與氣體GAS:類(lèi)、組別號(hào)PNo。10H-1(Fe10H)相PercentComposition百分比組成焊GasType氣體Mixture混合比FlowRate流量厚度ThicknessofTestCoupon40mm(L/min)直徑Diame

23、terofTestCoupon/保護(hù)氣Shielding：/其他Other/尾部保護(hù)Trailing：/背部保護(hù)Backing：/填充金屬FILLERMETALS：電特性ELECTRICALCHARACTERISTICS:焊材類(lèi)別FillerMetalFNo.FeT10H電流種類(lèi)CurrentACorDCDC焊材標(biāo)準(zhǔn)SFASpecificationGB/T983極性PolarityDCEP焊材型號(hào)Weldingconsumables。E2209T6鎢極尺寸TungstenElectrodeSize/焊接電流WeldingCurrent(A)80160焊材規(guī)格SizeofFillerMetals

24、3.2mm/4。0mm電弧電壓Arcvoltage(V)2226焊縫金屬厚度WeldMetalThickness40m其他Other最大線(xiàn)能量WeldheatinputW15。3kJ/cm其他Other焊接位置POSITIONS:技術(shù)措施TECHNIQUE焊縫位置PositionofGroove：1G、F焊接速度TravelSpeed(cm/min)913焊接方向WeldProgression(UP,Down):/擺動(dòng)或不擺動(dòng)Swingornot不擺動(dòng)Unswing其它Other：/擺動(dòng)參數(shù)Oscillation/預(yù)熱PREHEAT：多道焊或單道焊SingleorMultiplePass多Mu

25、ltiple預(yù)熱溫度PreheatTemp.(0C)/多絲焊或單絲焊SingleorMultipleElectrodes單Single.-層間溫度InterpassTemp。(oC)W100其他Other/其他Other/共3頁(yè)第2頁(yè)P(yáng)age2of3拉伸實(shí)驗(yàn)TENSILETEST試驗(yàn)報(bào)告編號(hào)NO。WZL048試樣編號(hào)SpecimenNO。試樣寬度Width(mm)試樣厚度Thickness(mm)橫截面積Area(mm2)最大載何UltImateTotalLoad(KN)抗拉強(qiáng)度UltImateUnitStress(MPa)斷裂部位和特征ChatacterofFaiIurelocationPQ

26、R150112510.1252.5785785斷于母材BaseMetalPQR1501-225.110。2253.04792。5790斷于母材BaseMetal彎曲試驗(yàn)GUIDEDBENDTESTS試驗(yàn)報(bào)告編號(hào)NO。：WZL048試樣編號(hào)SpecimenNO.試樣類(lèi)型SampleType試樣厚度Thickness(mm)彎心直徑Benddiametermm彎曲角度Bendangle(o)試驗(yàn)結(jié)果ResultPQR15013側(cè)彎Sidebend1040180PassPQR15014側(cè)彎Sidebend1040180PassPQR15015側(cè)彎Sidebend1040180PassPQR15016側(cè)彎Sidebend1040180Pass沖擊試驗(yàn)IMPACTEST試驗(yàn)報(bào)告編號(hào)：試樣編號(hào)SpecimenNO.試樣尺寸SampleSize夏比V型缺口位置NotchLocation試驗(yàn)溫度TestTempoC沖擊吸收功ImpactValues(J)側(cè)向膨脹量LateralExp。