6.爾濱工程-光之海1版

1、年產(chǎn)20萬噸環(huán)氧丙烷項(xiàng)目分廠200kt/a PO Production Project Branch Factory設(shè)計(jì)團(tuán)隊(duì)：光之海參賽學(xué)校：哈爾濱工程大學(xué)團(tuán)隊(duì)成員：李佳歡、李陽、元瑤、陳曦、楊立鵬指導(dǎo)教師：劉巖峰、劉琦、劉婧媛、王艷力、王君哈爾濱工程大學(xué)光之海團(tuán)隊(duì)目錄Catalogue123456項(xiàng)目介紹Project Profile設(shè)備設(shè)計(jì)Equipment Design自動(dòng)控制Automatic Control 工藝設(shè)計(jì)Process Design項(xiàng)目總結(jié)Project Summary7輔助設(shè)計(jì)Assistant Design廠區(qū)布置Plant Layout經(jīng)濟(jì)分析Economy Eva

2、luation8哈爾濱工程大學(xué)光之海團(tuán)隊(duì)項(xiàng)目背景 Project Background丙烯propene產(chǎn)能1800萬噸/年產(chǎn)量1500萬噸/年聚丙烯PP丙烯腈AN丁辛醇Butyl Alcohol丙烯酸AA75%環(huán)氧丙烷PO哈爾濱工程大學(xué)光之海團(tuán)隊(duì)市場分析 Market Analysis環(huán)氧丙烷PO聚醚多元醇Polyether丙二醇PDO殺菌劑、消毒劑等增塑劑、表面活性劑、乳化劑等聚氨酯材料家具、汽車、建筑保溫CASE涂料、膠黏劑、鞋革其他供不應(yīng)求哈爾濱工程大學(xué)光之海團(tuán)隊(duì)市場分析 Market Analysis產(chǎn)能增長在亞洲爆發(fā)市場分析 Market AnalysisHPPO未來幾年世界環(huán)氧丙

3、烷計(jì)劃新增產(chǎn)能表The world in the next few PO plans for additional capacity table哈爾濱工程大學(xué)光之海團(tuán)隊(duì)廠址選擇 Site Selection山東省濟(jì)寧市化學(xué)工業(yè)經(jīng)濟(jì)技術(shù)開發(fā)區(qū)GDP能耗哈爾濱工程大學(xué)光之海團(tuán)隊(duì)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)廠址優(yōu)勢 Factory Advantage1.地理位置優(yōu)越2.交通運(yùn)輸便利3.資源優(yōu)勢突出4.原料供應(yīng)充足，產(chǎn)品需求量大5.工業(yè)基礎(chǔ)堅(jiān)實(shí)6.科研實(shí)力雄厚7.人力資源豐富8.高起點(diǎn)的產(chǎn)業(yè)規(guī)劃9.工業(yè)園區(qū)公用設(shè)施齊全哈爾濱工程大學(xué)光之海團(tuán)隊(duì)項(xiàng)目簡介及設(shè)計(jì)范圍 Synopsis and Scope為中國石

4、化總廠開發(fā)園區(qū)內(nèi)“MTO 60萬噸/年烯烴項(xiàng)目”設(shè)計(jì)中國石化濟(jì)寧光之海年產(chǎn)20萬噸環(huán)氧丙烷項(xiàng)目分廠。采用高效一體化HPPO潔凈生產(chǎn)工藝，高效節(jié)能設(shè)備，綠色環(huán)保同時(shí)高效，符合可持續(xù)發(fā)展。哈爾濱工程大學(xué)光之海團(tuán)隊(duì)目錄Catalogue123456項(xiàng)目介紹Project Profile設(shè)備設(shè)計(jì)Equipment Design自動(dòng)控制Automatic Control 工藝設(shè)計(jì)Process Design項(xiàng)目總結(jié)Project Summary7輔助設(shè)計(jì)Assistant Design廠區(qū)布置Plant Layout經(jīng)濟(jì)分析Economy Evaluation8工藝選擇 Process Selectio

5、n環(huán)氧丙烷丙 烯氯醇法聯(lián)產(chǎn)法HPPOHPPO過氧化氫哈爾濱工程大學(xué)光之海團(tuán)隊(duì)設(shè)備腐蝕嚴(yán)重污染環(huán)境原料添加復(fù)雜產(chǎn)品受市場制約聯(lián)產(chǎn)品多環(huán)境友好能耗小 投資少無聯(lián)產(chǎn)產(chǎn)品電解法能耗高，設(shè)備生產(chǎn)能力低蒽醌法工藝冗長裝置復(fù)雜操作費(fèi)用高異丙醇氧化法產(chǎn)品分離精制難安全系數(shù)低投資費(fèi)用高氫氧直接氧化法工藝綠色環(huán)保，大型化工廠已投產(chǎn)使用哈爾濱工程大學(xué)光之海團(tuán)隊(duì)工藝設(shè)計(jì) Process Design過氧化氫工段Hydrogen peroxide section環(huán)氧丙烷工段Propylene oxide section溶劑回收工段Solvent recovery section過氧化氫工段Hydrogen peroxi

6、de sectionO2H2N2HBrCH3OH過氧化氫合成反應(yīng)器過氧化氫39.8100bar溶劑回收H2SO4環(huán)氧丙烷工段Propylene oxide sectionPO脫丙烷塔PO預(yù)分離塔PO精制塔80 8bar5013bar循環(huán)溶劑循環(huán)溶劑PO甲醇過氧化氫分解塔溶劑回收塔水洗塔甲醇分離塔溶劑回收工段Solvent recovery section熱集成 Heat Integration哈爾濱工程大學(xué)光之海團(tuán)隊(duì)流股信息導(dǎo)入Import information夾點(diǎn)分析Pinch analysis換熱網(wǎng)絡(luò)設(shè)計(jì)Network design36.4%33.4%42.3%換熱網(wǎng)絡(luò)模擬Network

7、 simulation4000萬噸320噸86000kW77000kWdTmin=8哈爾濱工程大學(xué)光之海團(tuán)隊(duì)目錄Catalogue123456項(xiàng)目介紹Project Profile設(shè)備設(shè)計(jì)Equipment Design自動(dòng)控制Automatic Control 工藝設(shè)計(jì)Process Design項(xiàng)目總結(jié)Project Summary7輔助設(shè)計(jì)Assistant Design廠區(qū)布置Plant Layout經(jīng)濟(jì)分析Economy Evaluation8哈爾濱工程大學(xué)光之海團(tuán)隊(duì)換熱器反應(yīng)器塔設(shè)備輔助設(shè)備儲(chǔ)罐泵設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)塔設(shè)備塔設(shè)備設(shè)備設(shè)計(jì)

8、 Equipment DesignPO預(yù)分離塔哈爾濱工程大學(xué)光之海團(tuán)隊(duì)數(shù)據(jù)采集&分析對比選型Aspen初步模擬結(jié)構(gòu)&機(jī)械設(shè)計(jì)校核設(shè)計(jì)思路塔設(shè)備設(shè)備設(shè)計(jì) Equipment Design篩板塔。結(jié)構(gòu)簡單低成本高效率浮閥塔。操作范圍寬高效率項(xiàng)目參數(shù)最小回流比1.9操作溫度45操作壓力013Mpa進(jìn)料流量1200kmol/h進(jìn)料板17塔設(shè)備填料塔篩板塔設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)塔設(shè)備StageFlooding factor20.8311011330.831968140.8309992850.8299608560.8288634870.8

9、276779380.8263598690.82484371100.82303158110.82078217120.81788382130.81402487140.80874605150.75280814160.74702228170.83875849180.83889909190.8382519200.83758155210.83686305220.8361904230.83550808240.83479065250.83403196260.83306578270.83157669280.82876549290.82242893300.80720993310.769873910.8變徑設(shè)備設(shè)計(jì)

10、 Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)塔設(shè)備設(shè)備設(shè)計(jì) Equipment Design設(shè)備位號(hào)名稱類型設(shè)計(jì)溫度（）設(shè)計(jì)壓強(qiáng)（Mpa）塔體內(nèi)徑（m）筒體高度（m）材料塔筒厚度（mm）T0201第一級(jí)預(yù)分離塔篩板變徑塔1000.222.8/3.222.920R20T0202第二級(jí)預(yù)分離塔篩板變徑塔1000.222.8/3.222.920R20T0203第三極預(yù)分離塔篩板變徑塔920.183.4/330.616MnR20T0204脫丙烷塔浮閥塔930.63.626.416MnR30T0205PO預(yù)分離塔篩板變徑塔500.152.8/3.223.2Q235-B20T0206PO精制

11、塔填料變徑塔920.480.8/0.97.220R20T0301過氧化氫分解塔反應(yīng)精餾塔800.161/216.216MnR20T0302甲醇回收塔篩板塔1460.324.645.220R25T0303水洗塔填料塔880.191.29.816MnR20T0304甲醇分離塔篩板塔1000.250.811.620R20哈爾濱工程大學(xué)光之海團(tuán)隊(duì)塔設(shè)備設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)反應(yīng)器反應(yīng)器設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)第三級(jí)環(huán)氧化反應(yīng)器第二級(jí)環(huán)氧化反應(yīng)器第一級(jí)環(huán)氧化反應(yīng)器過氧化氫合成反應(yīng)器反應(yīng)器固定床列管式反應(yīng)器設(shè)備設(shè)計(jì) Eq

12、uipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)6m(填充高度5.7m)45x3mm反應(yīng)器筒體高度：9m直徑：3.4m設(shè)備設(shè)計(jì) Equipment Design列管尺寸45x3mm列管長度6m填充高度5.7m列管數(shù)2754根反應(yīng)器直徑3.4m筒體高度9m哈爾濱工程大學(xué)光之海團(tuán)隊(duì)再生結(jié)構(gòu)設(shè)備設(shè)計(jì) Equipment Design反應(yīng)器鈦硅分子篩雙金屬催化劑溶劑甲醇洗滌Pd：2.0%Pt：0.5%哈爾濱工程大學(xué)光之海團(tuán)隊(duì)設(shè)備位號(hào)名稱類型操作溫度（）操作壓力（Mpa）列管型號(hào)列管個(gè)數(shù)催化劑R0101過氧化氫合成反應(yīng)器固定床列管式反應(yīng)器39.81035350001224雙金屬催化劑R0201第一級(jí)

13、環(huán)氧化反應(yīng)器固定床列管式反應(yīng)器501.335360005130TS-1鈦硅分子篩R0202第二級(jí)環(huán)氧化反應(yīng)器固定床列管式反應(yīng)器501.335360005130TS-1鈦硅分子篩R0203第三級(jí)環(huán)氧化反應(yīng)器固定床列管式反應(yīng)器800.845360002754TS-1鈦硅分子篩反應(yīng)器設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)換熱器換熱器設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)換熱網(wǎng)絡(luò)的優(yōu)化設(shè)計(jì)換熱器設(shè)備設(shè)計(jì) Equipment DesignExchanger design and ratingGB151-2011、GB16409-1996設(shè)備位號(hào)名稱

14、類型型號(hào)熱負(fù)荷/Kw材質(zhì)E0207加熱器臥式列管式換熱器BEM2600-0.35-35000-6/19-1I5348碳鋼E0210加熱器臥式列管式換熱器BEM1800-0.35-4500-3/19-1I754碳鋼E0216加熱器臥式列管式換熱器BEM2600-0.35-71000-9/19-1I3494.3碳鋼E0217冷卻器臥式列管式換熱器BEM600-0.35-140-3/19-1I890碳鋼E0306出液冷卻器板式換熱器BR1.6(16/45)/287-1X174/1X1741889.1碳鋼E0104冷卻器板式換熱器BR0.8(16/-12)/60-1X75/1X75158.1碳鋼E02

15、11冷卻器板式換熱器BR1.6(6/85)/130-1X81/1X812144.5碳鋼E0301進(jìn)料冷卻器板式換熱器BR1.2(2/85)/82-1X68/1X681574.5碳鋼E0201冷凝器立式列管式換熱器BEM800-0.35-440-6/19-1I9283.8碳鋼E0203冷凝器立式列管式換熱器BEM800-0.35-440-6/19-1I9283.8碳鋼E0205冷凝器立式列管式換熱器BEM1000-0.35-575-2/19-1I7839碳鋼E0208冷凝器立式列管式換熱器BEM1300-0.62-3300-3/19-1I27883碳鋼E0212冷凝器立式列管式換熱器BEM100

16、0-0.35-880-2/19-1I11844碳鋼E0214冷凝器立式列管式換熱器BEM273-0.48-8-3/19-1I378碳鋼E0302冷凝器立式列管式換熱器BEM500-0.35-13-1.5/19-2I8.7碳鋼E0304冷凝器立式列管式換熱器BEM1000-0.35-416-2/19-1I43934.5碳鋼E0307冷凝器立式列管式換熱器BEM600-0.35-41-2/19-2I194.7碳鋼E0309冷凝器立式列管式換熱器BEM1000-0.35-96-2/19-1I1408.8碳鋼E0202再沸器立式列管式換熱器BEM800-0.35-360-1.5/19-1I115.3碳

17、鋼E0204再沸器立式列管式換熱器BEM800-0.35-360-1.5/19-1I155.3碳鋼E0206再沸器立式列管式換熱器BEM1000-0.35-550-2/19-1I186.5碳鋼E0209再沸器立式列管式換熱器BEM2400-0.62-22000-6/19-1I2242.7碳鋼E0213再沸器立式列管式換熱器BEM900-0.35-1840-2/19-1I193.8碳鋼E0215再沸器立式列管式換熱器BEM2200-0.48-15500-6/19-1I1868.2碳鋼E0303再沸器立式列管式換熱器BEM800-0.35-360-1.5/19-1I154.5碳鋼E0305再沸器立

18、式列管式換熱器BEM800-0.35-413-2/19-2I49.1碳鋼E0308再沸器立式列管式換熱器BEM600-0.35-2850-9/19-8I113.9碳鋼E0310再沸器立式列管式換熱器BEM800-0.35-117-1.5/19-1I58.4碳鋼哈爾濱工程大學(xué)光之海團(tuán)隊(duì)立式列管式換熱器立式熱虹吸列管式換熱器臥式列管式換熱器板式換熱器設(shè)備設(shè)計(jì) Equipment Design換熱器哈爾濱工程大學(xué)光之海團(tuán)隊(duì)泵泵設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)物流物性壓強(qiáng)揚(yáng)程流量智能選泵軟件泵設(shè)備設(shè)計(jì) Equipment Design位號(hào)名稱型號(hào)數(shù)量連接方式備用P01

19、01原料泵GDF200-181單泵一臺(tái)P0102閃蒸罐出液泵GDF100-214并聯(lián)一臺(tái)P0201塔釜回流泵IH80-65-1253并聯(lián)一臺(tái)P0202T0201回流泵GDF100-211單泵一臺(tái)P0203塔釜回流泵IH65-50-1255并聯(lián)一臺(tái)P0204T0202回流泵GDF100-211單泵一臺(tái)P0205進(jìn)料泵GDF200-181單泵一臺(tái)P0206T0203回流泵GDF100-32A1單泵一臺(tái)P0207T0204回流泵GDF200-242并聯(lián)一臺(tái)P0208原料泵GDF100-192并聯(lián)一臺(tái)P0209T0205回流泵GDF100-32A1單泵一臺(tái)P0210原料泵IH80-65-1602并聯(lián)一

20、臺(tái)P0211T0206回流泵SJ32-25-1001單泵一臺(tái)P0301進(jìn)料泵GDF200-181單泵兩臺(tái)P0302T0301回流泵GDF32-201單泵兩臺(tái)P0303塔釜出液泵GDF200-242串聯(lián)一臺(tái)P0304T0302回流泵GDF200-182串聯(lián)一臺(tái)P0305T0303回流泵GDF25-151單泵一臺(tái)P0306原料泵GDF40-201單泵一臺(tái)P0307T0304回流泵32FYS-202串聯(lián)一臺(tái)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)儲(chǔ)罐儲(chǔ)罐設(shè)備設(shè)計(jì) Equipment Design儲(chǔ)罐原料儲(chǔ)罐產(chǎn)品儲(chǔ)罐緩沖罐回流罐儲(chǔ)罐設(shè)備設(shè)計(jì) Equip

21、ment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)物流儲(chǔ)存類型停留時(shí)間物流性質(zhì)物流流量儲(chǔ)罐設(shè)備設(shè)計(jì) Equipment Design儲(chǔ)罐哈爾濱工程大學(xué)光之海團(tuán)隊(duì)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)名稱類型儲(chǔ)罐容積(m3)臺(tái)數(shù)（個(gè)）材質(zhì)丙烯原料儲(chǔ)罐球罐4000207MnNiCrMoVDR甲醇原料儲(chǔ)罐立式圓柱浮頂管1000220R溴水原料儲(chǔ)罐臥式圓柱儲(chǔ)罐35120R硫酸原料儲(chǔ)罐臥式圓柱常壓罐12120R液氨原料儲(chǔ)罐球罐1000220R環(huán)氧丙烷優(yōu)級(jí)品產(chǎn)品儲(chǔ)罐立式圓柱低壓固定頂罐50003Q345R環(huán)氧丙烷次級(jí)品產(chǎn)品儲(chǔ)罐臥式圓柱低壓罐1201Q345R甲醇回收容積儲(chǔ)罐立式圓柱浮頂罐30001Q345R氧氣緩沖罐立式圓

22、柱100216MnR氮?dú)饩彌_罐立式圓柱100116MnR儲(chǔ)罐設(shè)備設(shè)計(jì) Equipment Design哈爾濱工程大學(xué)光之海團(tuán)隊(duì)輔助設(shè)備輔助設(shè)備設(shè)備設(shè)計(jì) Equipment Design氣液分離罐壓縮機(jī)閃蒸罐設(shè)備設(shè)計(jì) Equipment Design輔助設(shè)備哈爾濱工程大學(xué)光之海團(tuán)隊(duì)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)目錄Catalogue123456項(xiàng)目介紹Project Profile設(shè)備設(shè)計(jì)Equipment Design自動(dòng)控制Automatic Control 工藝設(shè)計(jì)Process Design項(xiàng)目總結(jié)Project Summary7輔助設(shè)計(jì)Assistant Design廠區(qū)布置Plant La

23、yout經(jīng)濟(jì)分析Economy Evaluation8哈爾濱工程大學(xué)光之海團(tuán)隊(duì)自動(dòng)控制 Automatic Control自動(dòng)控制系統(tǒng)簡單控制系統(tǒng)均勻控制系統(tǒng)比值控制系統(tǒng)集散控制系統(tǒng)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)自動(dòng)控制 Automatic Control自控方案精餾塔自控方案反應(yīng)器自控方案泵、壓縮機(jī)自控方案哈爾濱工程大學(xué)光之海團(tuán)隊(duì)自動(dòng)控制 Automatic Control塔頂壓力控制進(jìn)料量控制塔底采出量控制提餾段塔板溫控塔頂采出量控制自動(dòng)控制 Automatic Control提餾段塔板溫度控制方案被控變量塔板溫度加熱蒸汽量操縱變量哈爾濱工程大學(xué)光之海團(tuán)隊(duì)自動(dòng)控制 Automatic Contr

24、ol塔頂壓力控制方案操縱變量冷卻劑流量塔頂壓力被控變量哈爾濱工程大學(xué)光之海團(tuán)隊(duì)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)自動(dòng)控制 Automatic Control塔頂采出量控制被控變量操縱變量氣相采出流量回流罐液位哈爾濱工程大學(xué)光之海團(tuán)隊(duì)自動(dòng)控制 Automatic Control比值控制系統(tǒng)氫氣流量副流量氧氣流量比值控制器主流量哈爾濱工程大學(xué)光之海團(tuán)隊(duì)目錄Catalogue123456項(xiàng)目介紹Project Profile設(shè)備設(shè)計(jì)Equipment Design自動(dòng)控制Automatic Control 工藝設(shè)計(jì)Process Design項(xiàng)目總結(jié)Project Summary7輔助設(shè)計(jì)Assistant

25、Design廠區(qū)布置Plant Layout經(jīng)濟(jì)分析Economy Evaluation8輔助設(shè)計(jì) Assistant Design土建Construction輔助設(shè)計(jì)Assistant Design供配電Power supply & distribution土建Construction給排水Water supply & drainage維修Maintenance公用工程Utilities安全與衛(wèi)生Safe & Health儲(chǔ)運(yùn)Storage & transportation哈爾濱工程大學(xué)光之海團(tuán)隊(duì)目錄Catalogue123456項(xiàng)目介紹Project Profile設(shè)備設(shè)計(jì)Equipmen

26、t Design自動(dòng)控制Automatic Control 工藝設(shè)計(jì)Process Design項(xiàng)目總結(jié)Project Summary7輔助設(shè)計(jì)Assistant Design廠區(qū)布置Plant Layout經(jīng)濟(jì)分析Economy Evaluation8哈爾濱工程大學(xué)光之海團(tuán)隊(duì)廠區(qū)布置 Plant Layout 450m230m103500工藝區(qū)輔助區(qū)輔助生產(chǎn)區(qū)輔助區(qū)廠前區(qū)儲(chǔ)罐區(qū)儲(chǔ)罐區(qū)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)廠區(qū)布置 Plant layout 西大門東大門南大門車間布置 Workshop layout工藝流程過氧化氫工段環(huán)氧丙烷工段溶劑回收工段哈爾濱工程大學(xué)光之海團(tuán)隊(duì)橫向：6 7，3縱向：6，

27、3，6層高：5.4米車間平立面圖 Plant Layout Diagram 哈爾濱工程大學(xué)光之海團(tuán)隊(duì)哈爾濱工程大學(xué)光之海團(tuán)隊(duì)目錄Catalogue123456項(xiàng)目介紹Project Profile設(shè)備設(shè)計(jì)Equipment Design自動(dòng)控制Automatic Control 工藝設(shè)計(jì)Process Design項(xiàng)目總結(jié)Project Summary7輔助設(shè)計(jì)Assistant Design廠區(qū)布置Plant Layout經(jīng)濟(jì)分析Economy Evaluation8建設(shè)期 2年投產(chǎn)期2年達(dá)產(chǎn)期 8年哈爾濱工程大學(xué)光之海團(tuán)隊(duì)投資分析 Investment Analysis哈爾濱工程大學(xué)光之海團(tuán)隊(duì)建設(shè)投資Construction investment122296萬元流動(dòng)資金Flow of funds9541萬元建設(shè)期貸款利息Interest during construction11520萬元建設(shè)項(xiàng)目總投資143357萬元投資分析 Investment AnalysisThe total investment of the con