節(jié)拍生產(chǎn)評審報告

1、節(jié)拍生產(chǎn)評審報告（GP9Part Name零件名稱Part#零件號Drawing# Supplier供應商 制造地址 DUNs Supplier Quoted production rate/Day天供應商報價生產(chǎn)能力/Hr小時CustomerBuyerPhone用戶 采購員電話Planned usage: DailyweeklySQEPhone計劃要貨率：每天每周 質量工程師電話Planned Run Date計劃運行日期Planned Hours to run計劃運行小時數(shù) Planned ShiftsPlanned downtime計劃班次 計劃停工時間Goal （net good pa

2、rts）目標（合格零件凈數(shù)）/hour 小時/shift班Reason for Planned Downtime計劃停工的原因RESULT鉆果Actual hoursFromToActual （net good parts）實際（合格零件凈數(shù)）/hour 小時實際小時數(shù) 叢 至Actual shiftsDate實際班數(shù)日期一Actual Downtimes(Planned & unplanned)一實際停工時間 (計劃和非計劃)1 OF 2Explain:解釋：Total produced-Total Rejected=Net生產(chǎn)總數(shù)凈生產(chǎn)量Comments/Open issues:備

3、注/待解決問題:Supplier RunRate Recommendation:Pass Open口口FailRerun date供應商 RunRate的建議通過待定失敗重運行時間Comments:備注：Supplier SignatureTitlePhoneDate供應商簽字職務電話For Customer Monitored Run At Rate適用于用戶監(jiān)督的 RunRateRunRate Summary:口 Pass 口 Open 口 FailRerun dateRunRate的總結通過待定敗重運行時間AuthorizedCustomerSupplierQualitySignatur

4、eTitleDate經(jīng) 受 權 的 用 戶 供 應 商 質 量 簽 名職務日期Comments/Open issues:備注/待解決問題：2 of 2RUNRATE WORKSHEET GP-9Name:節(jié)拍生產(chǎn)評審工作表SupplierP/N:供零件號：RUNRATE REVIEW CONTENTRunRate檢查內容TheRunRate,willverifythatthe results ofthe supplier擔 actual manufacturing process meetcustomer requirements for ongoing quality, as stated

5、in PPAP, and quoted tooling capability. Also it willverify thatsupplier 擔actual processis to plan,as document in PPAP, GP-12 and otherdocumentation listed below.RunRate是要核實供應商現(xiàn)行的生產(chǎn)過程之結果/成果是否達到顧客準予其持續(xù)(制造)質量要求(在PPAP中闡述)及報價工裝能力.并且還核實供應商的實際過程是否按照在PPAP GP- 12和其它如下所述文件中的計劃實行。During the RunRate,the followi

6、ng will be reviewed: documentation ； the manufacturing process and results ； part quality requirements and results； sub-supplier requirements and Runrate results andpackaging.在RunRate中，將檢查以下內容：文件；制造過程及結果；零件質量要求及結果；分供方要求；RunRate結果和包裝。A. Documentation 文件At the time of the RunRate,the following support

7、 documentation should be available for review:在RunRate過程中，下列支持文件應備查：Available 是否具備Y/N1. PPAP package including PPAP文件應包括：1a) process flow diagram過程流程圖 ab) process control plan,with reaction plan具有反應計戈 U 的過程控制計戈1Jbc) DFMEA/PFMEA設計/過程失效模式及后果分析cd) Master part(s) 標樣 d2. GP-12(Pre-launch control)plan GP-

8、12(試生產(chǎn)控制)計劃 2操作/檢驗指導書43. Tool capacity information工裝能力情況 34. Operator/inspection instruction5. Prototype/pilot concerns（PR/R擔）樣件/ 試生產(chǎn)時發(fā)生的問題 （PR/R） 56. Sub-contractor control/capacity data分供方控制 /能力數(shù)據(jù) 67. Sub-contractor material schedules and transportation 分供應商材料（含零件）生產(chǎn)計劃及運輸78. Pacaging/Labeling plan

9、包裝/ 標記計劃89. Acceleration plan 加速計劃 9Note: All documentation must be complete and correct.注：所有文件都應完備及正確.B. MANUFACTURING PROCESS-ACTUAL TO PLAN 過程一一實際相對于計戈口1. Is the product being manufactured at the production site using the production tooling, gaging,process, material,operators,environment,and proc

10、ess settings該產(chǎn)品是否在生產(chǎn)現(xiàn)場用正式生產(chǎn)工裝、測量系統(tǒng)、過程、材料、操作人員、環(huán)境和過程設定進 行生產(chǎn)Yes No Comments（備注）：1 of 62. Dose the actual process flow agree with diagram,as documented in PPAP（Review the facility planand the process with the flow diagram.）實際生產(chǎn)流程是否與 PPA以件中的流程圖相同（檢查設備計劃和場地平面圖，按流程圖檢查實際流程）Yes No Comments（備注）：3. Are operat

11、e門nstruction/visual controls available and adhered to each work station操作指導書/目視控制是否具備并附于相應的每個工作崗位Yes No Comments（備注）：4. Is all in-process documentation, such as process control charts,in place at the time of the RunRateis the documentation utilized to dirve a defined reaction plan and correction act

12、ion process 在進行RunRate時，是否所有過程文件都在工位上如過程控制計劃.這些文件是否用于實施規(guī)定的反應計劃和糾正措施Yes No Comments（備注）：5. When required, are production boundary sample available at required work sationAre boundary samples approved by Yanfen當需要時，在需要的工位上是否擁有邊際樣品這些樣品是否經(jīng)延鋒認可Yes No Comments（備注）：6. Are maintenance plans in placeAre repa

13、ir and maintenance parts available Is there planed downtime for preventative maintenance是否具備保養(yǎng)計劃是否有用于維修和保養(yǎng)的備件是否有進行預防性維修保養(yǎng)的停機計劃Yes No Comments（備注）：Note: All of the preceding requirements must be met to pass RunRate.注：上述所有要求都需合格才能通過RunRate.C. MANUFACTURING CAPACITY RESULT熱能力結果1. The following will be

14、verified while the process is runing在進行生產(chǎn)時 ，要核實以下內容 .Can net output from each operation support quoted capacity每道工序的凈產(chǎn)量是否與報價生產(chǎn)能力相符Quoted capacity 報價生 產(chǎn)能力Operation 工序Rate實際2 of 6Yes No Comments（備注）：2. During the RunRate,did the tooling meet the quoted up time requirements（net vs gross quoted output）

15、Make note of any un expected downtime and corrective action plans required.在按預定能力生產(chǎn)時，工裝是否滿足報價所要求的開機時間要求（報價凈產(chǎn)量和標稱的毛產(chǎn)量）記下任何意外停工時間和要求的改進措施計劃.Yes No Comments（備注）：3. Can all line changeovers,if any,be performed within the quoted tooling capacity requirements所有在線工裝的更換是在報價工裝能力要求范圍內進行嗎Yes No Comments（備注）：4.

16、 Does the net through-put of good pieces（scrap taken out, any allowable rework）meet daily quotedcapacity合格零件的凈產(chǎn)量（剔除廢品，保留返工合格零件）與報價日生產(chǎn)能力是否相符Yes No Comments（備注）：5. Is the acceleration plan sufficient to meet requirements力口速生產(chǎn)計戈 U是否足以充蔭足要求Yes No Comments（備注）：Note: All of the preceding five requirements

17、 must be met to pass RunRate.注：上述所有五項要求都需合格才能通過RunRate.D. Part quality plan to actual零件質量計劃與實際相比較1. Are all production checking fixtures complete, with acceptable measurement system studies.,gageR and R） performed,and operator instruction/visual aids available產(chǎn)品檢驗設備是否完備是否作了可接受的測量系統(tǒng)分析工作（即量具可重復性和再現(xiàn)性）操

18、作指導書/目視控制是否具備2. Are all in process gaging and controls complete,functional and in place過程測量和控制是否完備，功能齊全并且到位Yes No Comments（備注）：3 of 63. Do the process control plans（normal and GP-12） agree with the actual processDo production partchecks and statistical monitoring take place as outlined on the proces

19、s control plan過程控制計劃（一般的和GP-12）是否與現(xiàn)行過程相符是否按過程控制計劃作零件檢驗和統(tǒng)計檢測Yes No Comments（備注）：4. Are potential failure modes, as identified in the PFMEA,addressed through error-proofing or the control plan在PFME即所確定的潛在失效模式是否有防錯措施或控制計劃來處置Yes No Comments（備注）：5. Do the process control reaction plan and the supplier 擔

20、corrective action ensure effective containment and correctio過程控制計劃之反應計劃和供應商的整改措施是否有效地保證了抑制次品和缺點改進取得實效Yes No Comments（備注）：Note: All of the preceding requirements must be met to pass RunRate.注：上述所有要求都需合格才能通過RunRate.E. PART QUALITY RESULTS 零件質量結果Note:the total number of parts produced, the pieces rejec

21、ted and the pieces reworked must be documented on the summary sheet. 注：生產(chǎn)零件數(shù)，不合格零件數(shù)，及返工零件數(shù)都記在總結表 .1. Do the parts produced off production tooling during the RunRate meet SGM擔 requirements foron-going quality,as stated in PPAP在按預定能力生產(chǎn)時，用生產(chǎn)工裝生產(chǎn)出來的零件是否符合PPA葉記載的SGM寸準予持續(xù)制造的質量要求Yes No Comments（備注）：2. Is t

22、he manufacturing process in control制造過程是否受控Yes No Comments（備注）：3. Does the manufacturing process demonstrate the required capability制造過程能否證明所要求的生產(chǎn)能力4. Is the process control plan sufficient to effectively meet the design recordrequirement,.,control points, frequency of checks,etc.過程控制計劃是否足以滿足設計要求，即控

23、制點，檢驗頻率等4 of 6YesNoComments(備注）:5. Nonconformances不符合性1. Were the non-conformances yielded by the process identified by the normal PPAP controlplan過程中的不符合性是否能由一般的PPAP控制計劃識別出來Yes-：-N否：If identified by the GP-12 Process Control Plan or an activity outside documented plans,corrective action is required

24、.如果是由 GP-12過程控制計劃或是由其它措施認別出來，則要求采取改進措施，改進PPAP空制計劃.2. Did the PFMEA identify the potential failure modesPFMEA是否識別了潛在故障模式Yes 是：No 否：If not,the PFMEA needs to be updated and corrective action put inplace.如果不是，則PFMEA!要更新并且要采取改進措施.3. Do all the observed rework and repairs effectively correct the nonconfo

25、rmance(s)返工及返修復措施是否有效地糾正了哪些偏差Yes是： No 否： 4. Are there any open concerns from prototype or pilot(PR/R)對樣件或試生產(chǎn)件是否有未解決的問題Yes No Comments(備注)：Note: All of the preceding requirements must be met to pass RunRate.注：上述所有要求都需合格才能通過RunRate.F. SUBCONTRACTOR REQUIREMENTS 方要求1. Were subcontractors ' abilities to meet the customer擔 quality and requirements confirmed bythe supplier prior to the RunRate being conducted at the supplier擔 facilityWas verification ofthe subcontractors ' manufacturing process accomplished through a RunRate or similar process conducted by the