工程空壓機(jī)安裝施工方案

1、Wewillcontinue toimprovethe compa ny's inter nalcontrol system,and steady improvement in a bility tomanag e and control, optimizebusi ness processes,toe nsuresmooth pr ocesses, re sponsibilitie s in place ;to further strengthe n inter nal control s,play acontr olpostindepe ndentoversig htrole of

2、evaluation com plyingwit h third -party responsi bility; to a ctively make use of internala udit tools detect potentialma nagement,streamli ne,sta ndar dize relatedtra nsactions,strengt hening operations inaccorda nce wit h law.Dee pening the i nformation ma nagementtoe nsurefullcommuni cation "

3、;zeroresistance".o constantly perfect ERP ,and BFS+, andPI,a nd MIS,andSCM,i nformation system basedconstr uction,fulli ntegrationi nformation sy stem, achi eved informati on resour ces shared; to expand Portal systemapplicationofbreadtha nd depth,play informationsystem on ent erprise ofAssista

4、nt rol e;to perfectdai ly run mainte nance operati onofrecords,prom ote problemreasonsanalysi sand systemhandover;to strengtheni ng BFS+,a nd ERP,and SCM, te chnol ogyapplication oftraining, improve employee s applicati on i nformation system ofcapa cityand level. Humanisti ccare to ensure "zer

5、o."Tostrengtheni ng Huma nities care ,continues tofostercompanywind clear,a nd g as are, andheartShunofcult ure atmospherestrengtheni ng lovehelpe d trappe d, caredifficult em ployee s; carrie doutstyle activitie s, richempl oyees life;stre ngthe ninghealth a nd la bour prote ction, organi zati

6、on career health medical, controlcare er against; continuesto impl ementation psy chologicalwarni ng preve ntion system,training employee shealt hofcharacter,a nd stable of mood a nd e nterpri singofattitude,create d friendlyfraternityof Humanitiesenvironment. ostre ngthe n riskmanageme nt,ensure th

7、at thebusiness of"zero risk". To strengthened busine ss pl ansma nagement, will busine ss busi ness planscoverto alllev el,e nsure the businessca ncontrol i ncontrol;t o close concer n financial,and coalele ctric li nkage, andenergy-savi ng scheduling , national policy tre nds,strengtheni

8、ngtrack, active shoul d;to impleme ntation State-ow ned assets met hod,furtherspe cification busine ss fina ncial ma nagement;t o perfectriskt ube control system,achieve d riskrecogniti on,a ndmeasure, a nd assessme nt,and report,and controlfeedba ck ofclosed ri ng management , improve risk preventi

9、 on ca pacity.o furtherstandar dizetradi ng,and strivetoachieve "accordingto la w,sta ndardizeand fair." Innovation ofperformancema nagement,toe nsure that potentialemployees "zer o fly".T o strengt hen performance management, process control,e nha nceemploye e evaluati on and le

10、vel sofeffectivecommunication toim proveperforma nce ma nagement. ofurtherquantifyand refineempl oyee standards.Work,fullplayparty, a nd bra nch,and members i n "five type Enterpri se" constructioni n the ofcore rol e,and fightingfortressrole andpi oneermodel ole; to continues to stre ngth

11、ening"four工程空壓機(jī)安裝、壓縮空氣管道系統(tǒng)施工方案一、編制依據(jù)：1 、壓力管道安全管理與監(jiān)察規(guī)定及解析<勞部發(fā)（1996） 140 號(hào) >2、機(jī)械設(shè)備安裝工程施工及驗(yàn)收規(guī)范GB502313、壓縮機(jī)、風(fēng)機(jī)、泵安裝工程施工及驗(yàn)收規(guī)范GB502754、工業(yè)金屬管道工程施工及驗(yàn)收規(guī)范GB502355、現(xiàn)場(chǎng)設(shè)備、工業(yè)管道焊接工程施工及驗(yàn)收規(guī)范GB502366、工業(yè)設(shè)備及管道絕熱工程工程施工及驗(yàn)收規(guī)范GB502647、工業(yè)自動(dòng)化儀表工程施工及驗(yàn)收規(guī)范GB500938、建設(shè)工程安全生產(chǎn)管理?xiàng)l例中華人民共和國(guó)國(guó)務(wù)院令第393 號(hào)9、由業(yè)主提供的施工圖紙及相關(guān)要求。10、國(guó)家有關(guān)

12、的法律、法規(guī)、規(guī)定和制度, 本單位相關(guān)工程施工經(jīng)驗(yàn)及綜合實(shí)力。11、施工現(xiàn)場(chǎng)條件。二、工程概況：本工程為*液壓產(chǎn)品生產(chǎn)基地壓縮空氣系統(tǒng)工程。包括空壓機(jī)、冷凍干燥裝置、壓縮空氣儲(chǔ)罐的安裝、壓縮空氣管道、冷卻水管道、污水管道。該工程主要位于105 號(hào)建筑二層和地下管溝內(nèi)。105 號(hào)建筑二層內(nèi)安裝有四臺(tái)空壓機(jī)，兩臺(tái)冷凍干燥裝置，一臺(tái)壓縮空氣儲(chǔ)罐。 由空壓機(jī)產(chǎn)生的壓縮空氣匯集后經(jīng)過(guò)冷凍干燥裝置再穿過(guò)前后過(guò)濾器，從管道送出返到 105 號(hào)建筑一層，穿過(guò)105 建筑一層后在南側(cè)返到地下管溝，地下管溝內(nèi)設(shè)有支架，經(jīng)過(guò)地下管溝到101 號(hào)建筑管道豎井，與德國(guó)的Mapress 管道法蘭連接，并在地下管溝南側(cè)設(shè)有

13、 102 號(hào)建筑的預(yù)留管，并用法蘭盲板封死，壓縮空氣管道采用無(wú)縫鋼管并酸洗熱鍍鋅用法蘭連接。管中心距本層地面3.5 米?？諌簷C(jī)冷卻用冷卻水系統(tǒng)，此系統(tǒng)從105 號(hào)建筑二層的北樓梯間旁預(yù)留洞上來(lái)后分別送往壓縮機(jī)冷卻，冷卻后沿管道返回一層到冷卻塔，該系統(tǒng)采用無(wú)縫鋼管焊接，管中心距本層地面 3.5 米。污水系統(tǒng)：由各個(gè)空壓機(jī)、冷凍干燥裝置產(chǎn)生的污水匯集后管道沿地平敷設(shè)排在地漏里。該系統(tǒng)采用無(wú)縫鋼管焊接。fback boneba ckbone role; tofull stre ngthening membersyouthwork,fullplayyoutsystem.We muststrengthe

14、nsafetymanagement,establish andimprovethe e ducation,supervision,and evaluationoconscienti ously sumupthe Olympic securitycontrol s,pr omoting i ntegratedmanagemeclearlyfeelt hepulseofthe XX pow ergenerationcompa nyto flourish,tomoreclearlyhearXX powerge neration companies mature asymmetrybreathing.

15、 Recalli ng past主要工程量序 號(hào)名稱規(guī)格數(shù)量單位材 質(zhì)備注壓縮空氣系統(tǒng)1變徑DN200*1001個(gè)2無(wú)縫鋼管D219*6205米203無(wú)縫鋼管D108*428米20PN1.6MPa4盲板DN2005個(gè)590度彎頭DN10014個(gè)690度彎頭DN20013個(gè)745度彎頭DN2001個(gè)8不銹鋼碟閥DTD371F-16P DN200 PN1.6MPa6個(gè)9氣體過(guò)濾器4個(gè)10無(wú)縫鋼管D159*4.523米201190度彎頭DN1506個(gè)12不銹鋼碟閥DTD371F-16P DN150 PN1.6MPa6個(gè)13不銹鋼電動(dòng)碟閥DTD371F-16 DN150 PN1.6MPa3個(gè)14無(wú)縫鋼

16、管D89*44米201590度彎頭DN802個(gè)16不銹鋼碟閥DTD371F-16P DN80 PN1.6MPa1個(gè)17不銹鋼碟閥DTD371F-16P DN100 PN1.6MPa5個(gè)18不銹鋼球閥DN152個(gè)19無(wú)縫鋼管D18*312米2020壓力表及壓力表閥Y-1500-1.6MPa2個(gè)21壓力開(kāi)關(guān)2個(gè)Wel -L-th cs - e a c - syse saive -I- ag a - urss. sucss .l.tofurt -e gt -t l- cst - deesg l elato.-； - ilkseer lu - tol.e eiage stealetaae e aats

17、tre.e get -d. ie e -g -gemetou l cL- e ersldt-e - ea s a-. - a Msr c l eg r-foa-s tec ev- - esese - - xaPrtlsem.w-e-ept - - tst eesse -c .- ateaa- -te e -ryrye ae-egg BFe mga- -g-v ele .laa-syec -ael Hu a -cet u e-egte g Hu -e a c-e-se c a -，.a a e a u e a s esegte g ll-a - a -c -y a- u sl-s cee-et

18、gt -.l.ataeea- -l c ag-ea-clg-c agev - se a g emlyal -aaetle -g-ue c a-el-ae-H-e - etg -kageesett tses e-k ste gs- ss a gee lu- ss- e a - leuu>ec ccse e -a -l kge eeg s-g scelg a-l 1 -.seg-e g - ak-v s-e ae as- -u-e sc-t- s- s- agee-c-k u c - sea-vcg-ea u easesae - a-kle g agee- v-kc a-yu-e sa. -

19、e-a g a-v - a-v - _-glw st a-e aa-c geeu- e-eyeelste ge-mac gecs-elevu-le ee-c ca-e-c ag-e - a- ae-e saa.Wkl l-tya c ae "Ee- se - suc- ce fg-gtl ae le -c-e -i. lecdee.s .一22不銹鋼球閥DN1001個(gè)23減壓閥DN15124無(wú)縫鋼管D45*3.510米25截止閥J41H-16P DN40 PN1.61個(gè)26空氣壓縮機(jī)4臺(tái)27冷凍干燥裝置2臺(tái)28壓縮空氣儲(chǔ)罐1臺(tái)冷卻水系統(tǒng)1無(wú)縫鋼管D159*4.545米290度彎頭D1

20、594個(gè)3盲板DN2002個(gè)污水系統(tǒng)1無(wú)縫鋼管D57*3.540米2彎頭D18*34個(gè)3彎頭D57*3.54個(gè)4彎頭D25*33個(gè)5盲板D57*3.52個(gè)四、組織機(jī)構(gòu)、施工部署。1、本工程在項(xiàng)目經(jīng)理的直接領(lǐng)導(dǎo)下，建立了相應(yīng)的組織機(jī)構(gòu)，統(tǒng)一指揮施工的全過(guò)程, 直至達(dá)到100%的質(zhì)量合格目標(biāo)，組織機(jī)構(gòu)如下：項(xiàng)目經(jīng)理：*設(shè)備米購(gòu)張 胡志 兆宏 軍-backbone backone-e t oul st-e nghen-g membes youth -I -k -ul play yout """一- n cclplay. lpmet - n the o- - -e -ol

21、 e tm p-ove-n- pen.etC-ng1-r-"-n - o-k e , se nghe n-g on e ntep b-s key l I k o- -ec-ene ss lon-t-e ., A n. ma -an sta b-l-y. Tou- he se nghe n publ c-y a. on, m p-le- e ooe-l、-. We " sengtheey llalaement, _tabls a. mp-v e the ec-on, - pevs-n, an. -la-n- one o- t he t-c saety manaet mecha

22、ni-.，con-n- ou up the pcuccnt-ol s, p- omot-g - n、a- mang-e nt to a hge l eve, hg he .* a h-ge l l o- Lev eopmet ,pl oyes - -，- s ua cal en.a on Ie be 24, theox “l(fā) sa boul t-g , at th-s tae o- yea, -eclelaly -ee t he pulse o- the XX po- e .nea- on compa ny to -lus,-mo-e hXX po-e . nea-on ccmpa n mat

23、ue a n.mme. b t-ng Recalng p- oneaothe- acoss a alng a-e enthustc a n. -ul o- cn- - nce F utu-e .eelpmet oppo-tun-te s mo-e ec-tng -ght mo-e sp- Emplooees e us - gehe acoss 2013 ul o- cale ngs a. oppo-tu-t es tociate a g-ee, l o-cs opea-on, ulo- humane cae o- a o-l.ca - po-e ge neat-n cmpay an. - o-

24、k ha.! The ocason o- the Sp-ng -la, my snce-e -s t hat you an. the -»-es o- the sa- -n the ne - a, goo. h-lh, happy, ha ppy安全員*資料員工長(zhǎng)材料員技術(shù)員質(zhì)量員成本員預(yù)算員Wel -L-th cs - e a c - syse saive -I- ag a - urss. sucss .l.tofurt -e gt -t l- cst - deesg l elato.-； - ilkseer lu - tol.e eiage stealetaae e aatstr

25、e.e get -d. ie e -g -gemetou l cL- e ersldt-e - ea s a-. - a Msr c l eg r-foa-s tec ev- - esese - - xaPrtlsem.w-e-ept - - tst eesse -c .- ateaa- -te e -ryrye ae-egg BFe mga- -g-v ele .laa-syec -ael Hu a -cet u e-egte g Hu -e a c-e-se c a -，.a a e a u e a s esegte g ll-a - a -c -y a- u sl-s cee-et gt

26、 -.l.ataeea- -l c ag-ea-clg-c agev - se a g emlyal -aaetle -g-ue c a-el-ae-H-e - etg -kageesett tses e-k ste gs- ss a gee lu- ss- e a - leuu>ec ccse e -a -l kge eeg s-g scelg a-l 1 -.seg-e g - ak-v s-e ae as- -u-e sc-t- s- s- agee-c-k u c - sea-vcg-ea u easesae - a-kle g agee- v-kc a-yu-e sa. -e-

27、a g a-v - a-v - _-glw st a-e aa-c geeu- e-eyeelste ge-mac gecs-elevu-le ee-c ca-e-c ag-e - a- ae-e saa.Wkl l-tya c ae "Ee- se - suc- ce fg-gtl ae le -c-e -i. lecdee.s .一工程副經(jīng)理：*后勤付辦公室劉2、質(zhì)量目標(biāo)：保證工程質(zhì)量全部合格。工期目標(biāo)：按合同工期完成全部建設(shè)施工任務(wù)。現(xiàn)場(chǎng)管理目標(biāo)：嚴(yán)格施工現(xiàn)場(chǎng)管理，杜絕重大安全事故，不發(fā)生火災(zāi)。3、勞動(dòng)力安排工種焊工電工管工起重工力工鉗工人數(shù)313232五、施工準(zhǔn)備1、圖紙準(zhǔn)備

28、：為了更好的進(jìn)行施工，施工前要求各施工人員認(rèn)真熟悉圖紙，掌握施工的難 點(diǎn)和重點(diǎn)。2、 技術(shù)準(zhǔn)備：土建施工過(guò)程中，要求土建專業(yè)按圖紙預(yù)留孔洞，技術(shù)人員要到現(xiàn)場(chǎng)核實(shí)尺寸，避免返工。3、 材料準(zhǔn)備：3.1 管材：壓縮空氣系統(tǒng)采用無(wú)縫鋼管，并酸洗鍍鋅法蘭連接，冷卻水和污水系統(tǒng)采用無(wú)縫鋼管焊接，管材不得彎曲、銹蝕、無(wú)飛刺、重皮及凹凸不平現(xiàn)象，施工前應(yīng)用鋼刷對(duì)無(wú)縫鋼 管進(jìn)行除銹，并在現(xiàn)場(chǎng)碼放整齊。good" lea dershi p constr ucti on, full play levelscadres i n enter prise development in t heWewillco

29、ntinue toimprovethe compa ny's inter nalcontrol system,and steady improvement in a bility tomanag e and control, optimizebusi ness processes,toe nsuresmooth pr ocesses, re sponsibilitie s in place ;to further strengthe n inter nal control s,play acontr olpostindepe nde ntoversig htrole ofevaluat

30、ion com plyingwit h third -party responsi bility; to a ctively make use of internala udit tools detect potentialma nagement,streamli ne,sta ndar dize relatedtra nsactions,strengt hening operations inaccorda nce wit h law.Dee pening the i nformation ma nagementtoe nsurefullcommuni cation "zerore

31、sistance".o constantly perfect ERP ,and BFS+, andPI,a nd MIS,andSCM,i nformation system basedconstr uction,fulli ntegrationi nformation sy stem, achi eved informati on resour ces shared; to expand Portal systemapplicationofbreadtha nd depth,play informationsystem on ent erpriseofAssistantrol e;

32、to perfectdai ly run mainte nance operati onofrecords,prom ote problemreasonsanalysi sand systemhandover;to strengtheni ng BFS+,a nd ERP,and SCM, te chnol ogyapplication oftraining, improve employee s applicati on i nformation system ofcapa cityand level. Humanisti ccare to ensure "zero."T

33、ostrengtheni ng Huma nities care ,continues tofostercompanywind clear,a nd g as are, andheartShunofcult ure atmospherestrengtheni ng lovehelpe d trappe d, caredifficult em ployee s; carrie doutstyle activitie s, richempl oyees life;stre ngthe ninghealth a nd la bour prote ction, organi zation career

34、 health medical, controlcare er against; continuesto impl ementation psy chologicalwarni ng preve ntion system,training em ployee shealt hofcharacter,a nd stable of mood a nd e nterpri singofattitude,create d friendlyfraternityof Humanitiesenvironment. ostre ngthe n riskmanageme nt,ensure that thebu

35、siness of"zero risk". To strengthened busine ss pl ansma nagement, will busine ss busi ness planscoverto alllevel,ensurethe businessca ncontrol i ncontrol;t o close concer n financial,and coalele ctric li nkage, andenergy-savi ng scheduling , national policy tre nds,strengtheni ngtrack, ac

36、tive shoul d;to impleme ntation State-ow ned assets met hod,furtherspe cification busine ss fina ncial ma nagement;t o perfectriskt ube control system,achieve d riskrecogniti on,a ndmeas ure,a nd assessme nt,and report,and controlfeedba ck ofclosed ri ng management , improve risk preventi on ca paci

37、ty.o furtherstandar dizetradi ng,and strivetoachieve "accordingto la w,sta ndardizeand fair." Innovation ofperformancema nagement,tonsure that potentialemployees "zero fly".T o strengt hen performance management, process control,e nha nceemploye e evaluati on a ndlevel sofeffecti

38、vecommunication toim proveperforma nce ma nagement. ofurtherquantifyand refineempl oyee standards.Work,fullplayparty, a ndbranch,and members in "five type Enterpri se" constructioni n the ofcore rol e,and fightingfortressrole andpi oneermodelr ole; to continues to stre ngthening"four3

39、.2 管件：要求表面平整、無(wú)角度不標(biāo)準(zhǔn)缺陷。并在現(xiàn)場(chǎng)碼放整齊。3.3 閥門(mén)：采用德國(guó)歐文托普的閥門(mén)，鑄造規(guī)矩，無(wú)毛刺、裂紋，開(kāi)關(guān)靈活嚴(yán)密，絲扣無(wú)損傷，直度和角度正確，強(qiáng)度符合要求，手輪無(wú)損傷。施工前應(yīng)進(jìn)行試壓。3.4 附屬裝置：前，后置過(guò)濾器，壓縮空氣儲(chǔ)罐，應(yīng)符合設(shè)計(jì)要求，并有出廠合格證和說(shuō)明書(shū)。3.5 其它材料：型鋼、管卡子、螺栓、螺母、襯墊、墊圈、電氣焊條等，選用符合標(biāo)準(zhǔn)要求。4、 主要機(jī)具：4.1 機(jī)具：吊車、鋼絲繩、倒鏈、砂輪鋸、套絲機(jī)、電焊機(jī)、氣焊機(jī)。4.2 工具：管鉗，壓力案，臺(tái)虎鉗，氣焊工具，手鋸，活板子。4.3 其它：水平尺，鋼卷尺，線墜，小線等。5、 作業(yè)條件：5.1 位于地

40、溝內(nèi)的干管安裝，應(yīng)在清理好地溝，安裝好支架未蓋溝蓋板前安裝。5.2 架空的干管安裝，應(yīng)在喜力得公司做好吊架后進(jìn)行安裝。六主要施工方法施工順序：施工準(zhǔn)備f設(shè)備就位f清理管道f壓縮空氣管道預(yù)制，冷卻水、污水管道焊接-壓縮空氣管道酸洗鍍鋅，冷卻水、污水管道刷漆圖色-壓縮空氣管道法蘭安裝f附屬裝置安裝-試壓清掃沖洗f防腐保溫f調(diào)試驗(yàn)收施工方法：1 、空壓機(jī)，冷凍干燥機(jī)，貯氣罐的就位。首先沿105 號(hào)建筑二層的外墻搭設(shè)平臺(tái)，平臺(tái)要牢固，并放置滾杠，用鋼絲繩在吊裝位置將設(shè)備捆好，用50T 的吊車將設(shè)備吊起，放置在搭設(shè)平臺(tái)的滾桿上。倒鏈的一端固定在105 建筑頂層的吊裝孔上，另一端掛在裝備的吊裝位置，拉倒鏈

41、，讓設(shè)備沿滾桿滑動(dòng)，按圖紙的安裝位置要求，將設(shè)備滑到指定的基礎(chǔ)位置，并用膨脹螺栓固定好。2、壓縮空氣管道的安裝。斷管：由于壓縮空氣管道要酸洗鍍鋅，首先應(yīng)根據(jù)現(xiàn)場(chǎng)測(cè)繪草圖，在選好的管材上畫(huà)線，按線斷管。斷管采用砂輪或手鋸斷管。用砂輪鋸斷管：應(yīng)將管材放在砂輪鋸鉗上，對(duì)準(zhǔn)畫(huà)線卡牢，進(jìn)行斷管時(shí)壓手柄用力要均勻，不要用力過(guò)猛，斷管后要將管口斷面的鐵沫、毛刺清除干凈。fback boneba ckbone role; t ofull stre ngthening membersyouthwork,fullplayyout hempl oyeesi n company developmenti n the

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