焊接工藝評定A106B

1、LGCPFCC管 道PROJECT FOR PIPINGDocument No：YJ-VCM-PQR001Document Title：碳鋼管道焊接工藝評定報告PROCEDURE QUALIFICATIONG RECRD FOR CARBON STEEL PIPING發(fā)行：中國石油天然氣第一建設公司Issued by：China Petroleum First Construction CorporationREV.CA:IdenticalB:ModifiedC:NewNo. of pages of Attachments(if any) are as follows:Attachment N

2、o:SIGNER簽名DATE日期編制Prepared By審核Checked By批準Approved By批準Approved ByCPFCCLGXINDA修改評語Modification-Observation中國石油天然氣第一建設公司編制的文件未經(jīng)本公司同意不得外用、復印和泄漏。This document is the property of CPFCC.It must not be used, reproduced, transmitted or disclosed without the written permission of CPFCC.中國石油天然氣第一建設公司China P

3、etroleum First Construction Corporation焊接工藝評定報告Procedure Qualification Record評定標準/Qualified StandardJB4708-2000焊接方法/Welding ProcessGTAW+SMAW焊接位置/Welding Position5G接頭類型/Type of JointBUTT規(guī)格/Specs168.28×18.26mm母材/Base MaterialA106 GrB填充材料/Filler MaterialE4315(J427)+H08Mn2SiA文件類型：評定報告/Document type

4、 :Qualification Report 級別 無/Class NAYJ-VCM-PQR-001發(fā)行：中國石油天然氣第一建設公司Issued by：China Petroleum First Construction Corporation中國石油天然氣第一建設公司編制的文件未經(jīng)本公司同意不得外用、復印和泄漏。This document is the property of CPFCC.It must not be used, reproduced, transmitted or disclosed without the written permission of CPFCC.報告號Re

5、p. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. interpret A目錄/Contents頁/Page 1/11目 錄/Contents1.修改頁/Revision page/結論頁/Conclusion page. 22.焊接工藝數(shù)據(jù)單/Welding procedure data sheet p1/2. 33.焊接工藝數(shù)據(jù)單/Welding procedure data sheet p1/2. 44.有效范圍/Range of validity. 55.焊接試驗報告/Welding test report. 66.力學性能試驗報告/Test

6、s report of mechanical property. 7附件/Appendix射線探傷報告/Radiographic examination report橫向拉伸試驗報告/Transverse tensile test彎曲試驗報告Bend test report硬度試驗報告/Hardness test報告號Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. interpret A修 改 版 頁 / 結 論Revision Page /Conclusion Page頁/Page 2/11技術規(guī)程修改Revision of TS評論Com

7、ments此版為翻譯修改A版This edition is inEnglish and revised A本版第一次發(fā)布 The first issuance根據(jù)JB47082000According to JB47082000報告的結論/Conclusion of the report by接受/Accepted 不接受/Rejected 名字 簽字Name Signature日期 Date名字 簽字Name Signature日期 Date報告 Report編寫Prepared by審核Reviewed by批準Approved by報告號Rep. NoA106Gr.B-G18.26-(G

8、TAW+SMAW) V5G翻譯修改版 ARev. interpret A試驗接頭/Test Coupon頁/Page 3/11焊接工藝數(shù)據(jù)單/Welding Procedure Data Sheet P1/2 破口準備圖/Edge Preparation Drwaing焊道分布圖/Pass Arrangement Drawing60±5°18.260-30-3312345母材/Base Metal部件 1/Component 1部件 2/Component 2鋼號/GradeASTM SA106 Gr.BASTM SA106 Gr.B爐批號/Heat or Lot NoNA

9、NA尺寸/Dimensions168.28×18.26mm168.28×18.26mm接頭類型/Type Of Joint對接接頭（V形坡口）/Butt Weld(V Groove)準備方式/Preparation Method熱切割和打磨或機加工Oxygen cutting and grinding or machining組對方式/Fit-up Method加絲GTAW點焊包括在焊縫中GTAW tack welds with filler metal(included in the weld)清潔/Cleaning 鋼絲刷和或打磨清潔/Brushing and / or

10、 Grinding預熱溫度/Preheating Temp max： NA 層間溫度/Interpass Temp max： 200 后熱處理Postheating Treatment后熱處理溫度/Postheating Temp： NA 后熱保持時間/Postheating Holding Time： NA h消除應力熱處理Stress relievingHeat treatment加熱速率/Heating Rate NA /h保持溫度/Holding Temp NA 保持時間/Holding Time NA h冷卻速率/Cooling Rate NA /h報告號Rep. NoA106Gr.

11、B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. interpret A試驗接頭/Test Coupon頁/Page 4/11焊接工藝數(shù)據(jù)單/Welding Procedure Data Sheet 焊道類型/Type Of Passes第一焊道1st Pass第二、三焊道2nd,3rd Pass第四、五焊道4th,5th Pass焊接位置和方向Welding Position&Direction5G5G5G焊接方法/Welding ProcessGTAWSMAWSMAW填充材料（焊絲或藥皮焊條）Filler Material(wire or covered el

12、ectrode)鋼號Grade牌號/TradeH08Mn2SiAE4315(J427)E4315(J427)AFNORNANANAAWSNANANA尺寸(mm)/Dimensions2.53.24.0極性/Polarity正接反接反接保護氣體ShieldingGas種類Grade焊接/Welding氬氣NANA背面/BackingNANANA流量Flow(1/min)焊接/Welding5-12NANA背面/BackingNANANA非熔化電極種類Refractory Electrode Grade鎢極WCE-20NANA直徑(mm)/Diameter極性/Polarity2.5,正接NANA

13、電氣參數(shù)Electrical Parameters類型（交流或直流）Type(AC or DC)直流/DC直流/DC直流/DC電流范圍Current Range(A)80-11090-120140-180電壓范圍Voltage Range(V)10-1520-2520-25送絲速度/Wire Feed Speed(m/min)NANANA焊接速度/Travel Speed(cm/min)4-76-96-12線能量/Heat Input(KJ/cm)NANANA線性焊道或擺動焊道String Bead or Weave Bead線性焊道擺動焊道擺動焊道工藝評定 /P.Q.R.報告號Rep. No

14、A106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標準或程序Standard or ProcedureJB4708-2000頁/page 5/11焊 接 工 藝 評 定 的 有 效 范 圍RANGE OF VALIDITY OF WELDING PROCEDURE QUALIFICATION1車間（或現(xiàn)場）/Shop(or site)：中國石油一建公司任一車間或現(xiàn)場/Workshop or site of CPFCC2母材鋼種/Base Matal Grade符合國標JB47082000：A106 Gr.B / 或者相當Accord J

15、B47082000：A106 Gr.B /or Equivalent3母材形式和尺寸/Base Metal Shape and Dimensions適用于JB47082000 5mmt36.52mm的所有對接焊縫/所有厚度的角接焊縫。Scope: JB47082000 5mmt36.52mm Butt Welding/All thickness for Fillet Weld.4焊接方法/Welding processes GTAW+SMAW·點焊/Tack Welding： GTAW·第一焊道/First Pass and Second Pass： GTAW·填

16、充焊道/Filling Passes： SMAW5填充材料和保護介質(zhì)/Filler Materials and Shielding Media填充材料/Filler Materials：Wire H08Mn2SiA 2.5mm和E4315，3.2mm4.0mm保護氣體/Shielding Gas：8-15L/min, 流量/Flow ：8-15L/min 6接頭類型/ Type of Joint對接和角接/ Butt Weld and Joint Weld7焊接位置和方向/Welding Position and Direction所有位置/All8焊接參數(shù)/Welding Parameter

17、s焊接電流 GTAW Welding current：3.2mm,80110ASMAW Welding current：4.0mm,90120A9熱處理/Heat Treatment NA 工藝評定 /P.Q.R.報告號Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標準或程序Standard or ProcedureJB4708-2000頁/page 6/11焊接試驗報告/WELDING TEST REPORT焊工姓名:馬學利Welder Name: Ma Xueli焊工代號:5A1Identification焊道分布

18、圖Pass ArrangementDrawing12345地點:Site:日期/Date:2003-8-15焊接方法/Welding Process: GTAW+SMAW焊接位置/Welding Postion:6G母材Base metal鋼號/Grade: A106Gr.B類/組別/Spec.No.:P-1-1 to P-1-1規(guī)格/Specs: 168.28×18.26mm焊接設備/Welding Equipment:焊道序號Pass No.填充材料Filler material電流(A)I電壓(V)U焊接速度Cm/minTravelSpeed線能量(KJ/cmMax.)Heat

19、Input保護氣體Shielding Gas層間溫度InterpassTemp()牌號Trade直徑批號LotNo.類型Type流量Flow L/min正面Face背面Back1H08Mn2sSiA2.5NA80-11010-154-7NAAr.8-15NANA2J4273.2NA90-12020-256-9NANANANA2003J4274.0NA140-18020-256-9NANANANA200預熱溫度/Preheating Temp.: NA 后熱溫度/Post-heating Temp.: NA 保持時間/Holding time: NA h檢查員姓名/Inspector Name:

20、 簽字/Signature: 日期/Date: 工藝評定 /P.Q.R.報告號Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標準或程序Standard or ProcedureJB4708-2000頁/page 7/11力學性能試驗報告/TESTS REPORT OF MECHANICAL PROPERTY 見附件. See appendix 射線探傷報告: RADIOGRAPHIC EXAMINATION REPORT橫向拉伸試驗報告: TRANSVERSE TENSILE TEST彎曲試驗報告: BEND TEST

21、 REPORT硬度試驗報告: NA HARDNESS TEST工藝評定 /P.Q.R.報告號Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標準或程序Standard or ProcedureJB4708-2000頁/page 8/11拉伸試驗報告/TENSILE TEST REPORT1焊縫熔敷金屬拉伸試驗/CYLINDRICAL TENSILE TEST IN THE WELD DEPOSIT標記Mark直徑（mm）溫度T()屈服強度s（MPa）拉伸強度b（MPa）延伸率A %截面收縮率Z %要求值Required試

22、驗值Obtained要求值Required試驗值Obtained要求值Required試驗值Obtained要求值Required試驗值Obtained14155402415500標記Mark截面積Section(mm)載荷（N）F0.002載荷（N）FmL0(mm)評價:/Comments符合/Conform不符合Not Conform2.焊接接頭橫向棱形拉伸試驗/TRANSVERSE PRISMATICE TENSILE TEST標記Mark寬度Width(mm)厚度Thickness(mm)截面積Section(mm)溫度Temp.()拉伸強度（MPa）破斷位置FracturePosit

23、ion備注Remark要求值Required試驗值Obtained評價:/Comment 見后附頁SEE ATTACHMENT符合/Conform不符合/Not Conform名字 簽字NameSignature日期/Date報告/Report編寫Prepared by審核Reviewed by批準Approved by工藝評定 /P.Q.R.報告號Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標準或程序Standard or ProcedureJB4708-2000頁/page 9/11沖擊試驗報告/IMPACT T

24、EST REPORT標記Mark類型Type寬度Width(mm)厚度Thickness(mm)截面積Section(mm)溫度Temp.()數(shù)值/Value(daj/cm2)供參考Forinformation要求值Required試驗值Obtanined最小Min.平均Aaev單個Ind.平均AaevAB評價:/Comment 見后附頁SEE ATTACHMENT符合/Conform不符合/Not ConformA:纖維斷裂百分率/Percentage of Fibrous FractureB:橫向膨脹/Lateral Expansion名字 簽字NameSignature日期/Date報告/Report編寫Prepared by審核Reviewed by批準Approved by工藝評定 /P.Q.R.報告號Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻譯修改版 ARev. Interpret A標準或程序Standard or ProcedureJB4708-2000頁/pa