總裝車間GMS介紹0704 (1)

1、 誠信誠信激情激情承諾承諾使命使命 誠信誠信激情激情承諾承諾使命使命Emergency Evacuation 報(bào)警按鍵Alarm button消火栓Fire Extinguisher plug逃生路線Evacuation passage12 誠信誠信激情激情承諾承諾使命使命東岳整車北廠總體概況 SGM-DYNP General IntroductionDYNPNEDYNPBODYPAINTGA 誠信誠信激情激情承諾承諾使命使命總裝車間總長360米、寬165米，總占地面積約5.8萬M2，其中總裝面積約2.7萬M2 ，物流面積約3.1萬M2 ； GA shop is about 365m long

2、,165m wide, total area 58,000 m2 , of which GA assembly line covers 27,000 m2, PC&L 31,000 m2GASocial buildingDOCK東岳整車北廠總裝車間 SGM-DYNP GA Shop 誠信誠信激情激情承諾承諾使命使命總裝車間布局 GA Layout東岳整車北廠總裝車間 SGM-DYNP GA ShopFINALENGINE 誠信誠信激情激情承諾承諾使命使命應(yīng)用視覺定位系統(tǒng)和第七軸線性跟蹤系統(tǒng)。機(jī)器人自動(dòng)抓取線邊備胎，線性同步跟蹤車身，通過視覺系統(tǒng)精確定位，將備胎放入車身。With aid of

3、visual orientation system and seventh axis linearity follow system, the robot can grab spare tire automatically , synchronously track body movement and put it into the trunk accurately;備胎機(jī)器人優(yōu)點(diǎn)Advantages of spare wheel robot：解決了高勞動(dòng)強(qiáng)度的工位操作，大幅度優(yōu)化了人機(jī)工程。Greatly optimize ergonomics status, save manpower c

4、ost .總裝車間亮點(diǎn) GA Highlights-備胎機(jī)器人Spare tire Robot東岳整車北廠總裝車間 SGM-DYNP GA Shop 誠信誠信激情激情承諾承諾使命使命總裝車間亮點(diǎn) GA Highlights-EMS+VAC底盤線采用現(xiàn)代化的EMS+VAC機(jī)運(yùn)設(shè)備： EMS+VAC機(jī)運(yùn)線配備雙電機(jī)、雙編碼配置，每個(gè)工位吊架的高度都是可調(diào)的。EMS&VAC FOR CHASSIS LINE : equipped with double electromotor and double coding, the height of each carrier is adjustable.底

5、盤EMS+VAC優(yōu)點(diǎn)Advantages of EMS+VAC ：1. 設(shè)備的可靠性和安全性都大大提高。 Equipment reliability and safety are greatly improved.2. 保證了多車型共線生產(chǎn)的工藝的柔性和人機(jī)工程。 Better flexibility and ergonomics for multi-model process.東岳整車北廠總裝車間 SGM-DYNP GA Shop 誠信誠信激情激情承諾承諾使命使命總裝車間亮點(diǎn) GA Highlights-底盤拼合Chassis Marriage發(fā)動(dòng)機(jī)總成、排氣管、后橋等零件將集中預(yù)拼裝在沿環(huán)

6、形軌道運(yùn)行的AGV小車上，通過EMS的自動(dòng)下降和AGV小車的前后舉升臺(tái)同步舉升，AGV小車采用感應(yīng)式帶機(jī)械導(dǎo)向方式。CHASSIS MARRIAGE : U/B modules such as ENG-ASM, exhaust-pipe, rear axle are pre-assembled on AGV, and then integrated onto the body by synchronous EMS descending and AGV lifting. AGV runs in a loop with induction and mechanical guide . 底盤拼合工藝

7、優(yōu)點(diǎn)Advantages of Chassis marriage：1. 實(shí)現(xiàn)發(fā)動(dòng)機(jī)總成和后橋的同步拼合。 Sync marriage of U/B modules with BIW.2. 解決了無導(dǎo)向容易脫離軌道的技術(shù)難題。 Induction and mechanical guide prevent AGV running off track easily as before.東岳整車北廠總裝車間 SGM-DYNP GA Shop 誠信誠信激情激情承諾承諾使命使命 Sail IIIEnvision DomesticLova RV東岳整車北廠總體概況 SGM-DYNP General Intr

8、oduction Envision Export東岳整車北廠目前生產(chǎn)三個(gè)車型，分別為Envision、Sail III、Lova RV，其中Envision成功出口北美和墨西哥。滿產(chǎn)運(yùn)行線速為63JPH。There are three models in DYNP, including Envision、Sail III and Lova RV. Among those models Envision has exported to Mexico , Canada and the USA successfully. The line speed can reach 63 JPH in full

9、 production. 誠信誠信激情激情承諾承諾使命使命通過領(lǐng)導(dǎo)層對愿景&使命宣貫，激發(fā)員工的使命感，通過文化建設(shè)，促進(jìn)業(yè)務(wù)發(fā)展。A Vision/Mission Statement is developed by leadership to motivate the mission of all employees. Through culture constructs to promote a business development.PI-1 愿景與使命Vision-Mission-員工使命感激發(fā) motivate the mission of all employees目的 Purp

10、ose ：激發(fā)員工使命感，繼而作用于日常行為表現(xiàn)，促進(jìn)業(yè)務(wù)表現(xiàn)的不斷提升。Motivate the mission of all employees to improve the business behaving.做法 Method ：結(jié)合工廠使命和昂科威出口車制造帶來的民族情懷，開展文化主題、“我和昂科威合個(gè)影”等活動(dòng)，使員工意識(shí)到自身是肩負(fù)歷史使命的一批汽車人。In order to motivate the mission of all employees, organized activity like Culture TopicTake a photo with Envision.

11、 成果 Achievement ：1、文化主題推出十期Culture Topic has been published ten times.2、“我和昂科威合個(gè)影”活動(dòng)被員工轉(zhuǎn)發(fā)刷屏，微信閱讀量1W+。Activity of “Take a photo with Envision” was shared文化主題Culture Topic我和昂科威合個(gè)影Take a photo with Envision條款理解 Item Comprehend特色做法 Special Method 誠信誠信激情激情承諾承諾使命使命管理層應(yīng)該為員工提供一個(gè)安全的工作環(huán)境，員工自身也應(yīng)該具備“安全第一”的意識(shí)。Le

12、adership should provide a robust health and safety culture and employee should have the safety first consciousness.PI-2 安全與工業(yè)衛(wèi)生Safety & Industry Health條款理解 Item Comprehend特色做法 Special Method-視頻化的安全教育 Safety education by video目的 Purpose ：以80、90后習(xí)慣的接受信息的形式，教育員工，培養(yǎng)員工“我要安全”的主動(dòng)安全意識(shí)。Train young employees

13、the belief that safety is overriding priority by ways which can be accept easily.做法 Method ：1、自主拍攝制作視頻；Take the video by ourselves;2、利用午飯時(shí)間向員工播放視頻。Broadcast video for employees during lunch time成果 Achievement ：員工安全意識(shí)提升，日常行為表現(xiàn)也得到改善。Performance better after safety consciousness improved .有一種范，只有我們能做到O

14、nly we can do that穩(wěn)穩(wěn)的幸福Happiness 誠信誠信激情激情承諾承諾使命使命通過培訓(xùn)，不斷提升員工能力，為個(gè)人和團(tuán)隊(duì)的發(fā)展提供動(dòng)力。Promote employee ability and provide development power for all through training.-基于“問卷星”培訓(xùn)效果驗(yàn)證和分析 Training effect test and analysis through “questionnaire star” PI-7 培訓(xùn)Training目的 Purpose ：使用更為便捷的培訓(xùn)效果驗(yàn)證方式，同時(shí)也可以更為高效地分析驗(yàn)證培訓(xùn)效果。

15、Using a more convenient way for testing and analyzing做法 Method ：1、使用“問卷星”進(jìn)行培訓(xùn)效果驗(yàn)證。Training effect test using “questionnaire star” 2、基于“問卷星”分析參與率，成績分布，題目錯(cuò)誤率等數(shù)據(jù)。Analyzing dates of participation rate、the result area and error rate by “questionnaire star” 成果 Achievement ：一季度、二季度已實(shí)施兩次，培訓(xùn)效果得到更為科學(xué)的驗(yàn)證。Has b

16、een carried out during the first and second quarter and the test result is much better.根據(jù)題目錯(cuò)誤率調(diào)整培訓(xùn)計(jì)劃Adjust a training plan by error rate條款理解 Item Comprehend特色做法 Special Method 誠信誠信激情激情承諾承諾使命使命WPO標(biāo)準(zhǔn)和目視化管理標(biāo)準(zhǔn)應(yīng)該在工廠內(nèi)完全被執(zhí)行，所有的標(biāo)準(zhǔn)化作業(yè)都應(yīng)該有書面的指導(dǎo)。Workplace Organization and Visual Management standards are fully

17、implemented through the entire plant, all standardized work need guidance.-供應(yīng)商管理 supplier managementSTD-2 執(zhí)行&STD-6 結(jié)構(gòu)STD-2 Execution & STD-6 Structure目的Purpose ：傳遞GMS理念，以主人公的姿態(tài)，延伸精益體系要求至廠內(nèi)供應(yīng)商。Deliver GMS and excelsior system to supplier.做法Method ：1、將WPO標(biāo)準(zhǔn)和目視化管理要求傳遞給供應(yīng)商Deliver workplace organization

18、and visual management to supplier.2、監(jiān)督檢查廠內(nèi)供應(yīng)商的執(zhí)行。Confirm the perform of supplier in the plant. 3、協(xié)助供應(yīng)商開發(fā)編制工藝文件。Help supplier finish SOS and JES.成果Achievement ：將精益體系延伸至前保排序區(qū)，協(xié)助供應(yīng)商完成工藝文件編制，并優(yōu)化一崗。Deliver GMS and excelsior system to front fascia sequence area, help supplier write SOS and JES, and reduce

19、 a work station finally.條款理解 Item Comprehend特色做法 Special Method 誠信誠信激情激情承諾承諾使命使命通過對ET、CT的管理，支持員工的標(biāo)準(zhǔn)化操作，并發(fā)現(xiàn)不斷改進(jìn)的契機(jī)。Through management of ET and CT to support standard operation, and find continuous improve opportunity.-CT、ET標(biāo)定 ET、CT managementSTD-4操作節(jié)奏管理&CI-17環(huán)境和計(jì)劃STD-4 Pace Management & CI-17Environ

20、ment and Planning目的Purpose ：通過對CT、ET的標(biāo)定，支持標(biāo)準(zhǔn)化操作和效率優(yōu)化。Through management of ET and CT, support standard operation and efficiency improve做法Method ：1、標(biāo)定CT、ET；Timing CT and ET2、尋找浪費(fèi)點(diǎn)，并進(jìn)行效率優(yōu)化。Find out waste point and figure out.成果Achievement ：車間 CT從92.5%提升至93.75%； CT is improved from 92.5% to 93.75%.OCR從

21、2.10降低到2.01 。OCR is reduced from 2.10 to 2.01條款理解 Item Comprehend特色做法 Special Method 誠信誠信激情激情承諾承諾使命使命使用可靠的防錯(cuò)手段，確保整車的制造質(zhì)量。Using error proofing methods to ensure manufacture quality.-清漆底漆防錯(cuò) primer filling error proofingBIQ-14防錯(cuò)確認(rèn)和驗(yàn)證Error proofing Validation/Verification目的Purpose ：避免加注錯(cuò)誤產(chǎn)生的質(zhì)量問題。Avoid q

22、uality issues because of wrong filling.做法Method ：1、新增基于顏色傳感器的防錯(cuò)設(shè)備；Add a error proofing equipment based on color sensors; 2、定期進(jìn)行防錯(cuò)確認(rèn)和驗(yàn)證。Error proofing confirm and test regularly.成果Achievement ：降低了質(zhì)量風(fēng)險(xiǎn)和停機(jī)風(fēng)險(xiǎn)。Lowered quality risk and equipment shutdown risk.清漆加注罐Filling tank for clear primer顏色傳感器Color s

23、ensor底漆加注罐Filling tank for black primer條款理解 Item Comprehend特色做法 Special Method 誠信誠信激情激情承諾承諾使命使命工廠的所有物料、零件，都應(yīng)該遵循先進(jìn)先出的原則，有明確流程、制度和目視化做為保證。All materiel、parts in plant should follow the FIFO and specific processes、systems and visual management to ensure it to be actualized.條款理解 Item Comprehend特色做法Specia

24、l Method-備件庫管理 Spare parts ManagementSLT-1 先進(jìn)先出流程FIFO Process目的 Purpose ：加強(qiáng)維修備件的管理，確保先進(jìn)先出。Enhance the spare parts management in MA area to be ensure FIFO 做法 Method ：1、以物料的先進(jìn)先出制度，嚴(yán)格管理備件庫。Manage spare parts carefully based on FIFO. 成果 Achievement ：NPGA維修CPV為SGM所有總裝車間第一名。The CPV of NPGA MA is No.1 in G

25、A shop of SGM.FIFO Mark，Get Part from Left to RightYellow Line to distinguish different PartVisual MIN/MAX 誠信誠信激情激情承諾承諾使命使命建立CIP的流程，支持員工進(jìn)行CIP，幫助員工提升辨識(shí)浪費(fèi)的能力。Constitute the CIP process, encourage employees to participate in CIP , and assist them to improve their ability in finding waste.條款理解特色做法-辨識(shí)浪費(fèi)

26、Finding wastePI-7 培訓(xùn)& CI-17環(huán)境和計(jì)劃PI-7 Training & CI-17Environment and Planning目的 Purpose ：促進(jìn)現(xiàn)場的不斷改進(jìn)，提升效率。Accelerate the CIP in the shop to improve the efficiency做法 Method ：1、開設(shè)一小時(shí)課堂，培訓(xùn)辨識(shí)浪費(fèi)；Launch a curricula named ONE HOUR ,training finding waste;2、制作八種浪費(fèi)小視頻，輔助培訓(xùn)；Made a video of Eight kinds of waste

27、to assist training;3、開展兩秒鐘效率改進(jìn)活動(dòng).Carry out an activity named 2 seconds efficiency improving .成果 Achievement ：解決了現(xiàn)場包括工具、布局、工藝等22個(gè)問題，同時(shí)優(yōu)化了24S工時(shí)。Solved 22 problems such as tool、layout、 standardized work and optimize 24S work time also.條款理解 Item Comprehend特色做法Special Method 誠信誠信激情激情承諾承諾使命使命促進(jìn)現(xiàn)場的不斷改進(jìn)，提升效率。Accelerate the CIP in the shop to improve the efficiency.-NGFTT設(shè)備改革 NGFTT device innovateCI-17環(huán)境和計(jì)劃CI-17Environment and