高壓電機滾動軸承使用說明書

1、高壓電機滾動軸承使 用 說 明 書Operation InstructionsFor Rolling Element Bearings ofHigh Voltage Motors代號：0AP.466.0020版b（代替：0AP.466.0020版b）Code: 0AP.466.0020b(Replace 0AP.466.0020a)南陽防爆集團股份有限公司2009年 1月 1 日Nanyang Explosion Protection Group Co., Ltd.Jan.01.2009 尊敬的用戶： 感謝您選用我公司的產(chǎn)品，本說明書是我公司高壓電機滾動軸承裝置的專用說明書，是電機使用說明書的

2、補充,僅適用于使用滾動軸承的高壓電機，如有疑問，請隨時與我們聯(lián)系，我們十分感謝！Dear Customers,Thanks for your correct choice of our products. This Handbook is available for the high voltage motors with rolling element bearings. It is the supplement to the motor operation instructions.Any queries, please do not hesitate to contact the man

3、ufacturer. 。 目 錄1.滾動軸承裝置的概述第4頁 2.滾動軸承的工作溫度第頁 3.滾動軸承的潤滑方式及潤滑劑第5頁4.滾動軸承的維護與保養(yǎng) 第7頁5.軸承安裝與拆檢時應(yīng)注意的事項第8頁6.運轉(zhuǎn)檢查與故障處理第9頁 7.軸承滾動聲的附加說明第10頁Content1. Descriptions of Rolling Element Bearing Device Page 42. Working Temperature of Rolling Element Bearing Page53. Regreasing Method and Lubrication Page 64. Mainten

4、ances Page75. Attentions for Bearing Assembly and Disassembly Page 86. Check and Failure Solutions Page 97. Additional Remarks to Bearing Sound Page 10一. 滾動軸承裝置的概述我公司高壓電機所選用的滾動軸承均為高品質(zhì)的軸承產(chǎn)品.滾動軸承的機械設(shè)計壽命均經(jīng)過嚴(yán)格的核算,滿足用戶的使用要求,同時核算了滾動軸承的最小負荷,保證軸承工作在最佳工作狀態(tài).軸承裝置帶不停機注排脂（油）結(jié)構(gòu), 可在不停機情況下加注或排出潤滑脂（油）.我公司常用的滾動軸承的主要類

5、型及配置見表1: 表1驅(qū)動端非驅(qū)動端水平安裝電機深溝球軸承63××深溝球軸承62××柱軸承NU3××柱軸承NU2××四點接觸球軸承QJ3××+柱軸承NU2××深溝球軸承63××深溝球軸承62××柱軸承NU3××柱軸承NU2××立式安裝電機柱軸承NU2××柱軸承NU3××角接觸球軸承72××(配對安裝)四點接觸球軸承QJ3×

6、15;軸承裝置常用的結(jié)構(gòu)設(shè)計見附圖.由于電機的系列種類較多,結(jié)構(gòu)圖不能逐一列出,如需詳細的資料,請向我們索取.1. Descriptions of Rolling Element Bearing DeviceHigh quality rolling element bearings are adopted for the high voltage motors. Bearing life and minimum load are calculated to meet the customers demand and ensure the best operation conditions of

7、 bearings. Such bearings are equipped the regreasing attachment to add or drain out the grease (oil) without stop.The main adopted bearing types are shown in Table. Table 1MountingBearing TypeAt DEAt NDEHorizontalBall bearing with deep groove 63××Ball bearing with deep groove 62××

8、;Roller bearing NU3××Roller NU2××4 points contact ball bearing QJ3××+ Roller bearing NU2××Ball bearing with deep groove 63××Ball bearing with deep groove 62××Roller bearing NU3××Roller bearing NU2××VerticalRoller bearing

9、 NU2××Roller bearing NU3××Angle contact ball bearing 72××4 points contact ball bearing QJ3××Bearing devices are illustrated by attached figures. Please contact the manufacturer if the bearing device is other than the illustrations. 二.滾動軸承的工作溫度通常,軸承的溫度隨著運轉(zhuǎn)的開始慢慢

10、上升,12小時后達到穩(wěn)定的工作狀態(tài).如果潤滑、安裝不合適,則軸承溫度會急驟上升,出現(xiàn)異常高溫,這時必須停止運轉(zhuǎn),采取必要的防范措施.滾動軸承的工作溫度不得超過95，報警溫度為90,停機溫度為95. 據(jù)用戶的需求, 每個軸承可設(shè)測溫元件（Pt100），將其引線引入測溫接線盒內(nèi),提供遠傳溫度信號或進行溫度顯示.軸承測溫點的位置距離軸承外圈不超過10mm.2. Working Temperature of Rolling Element BearingGenerally the bearing temperature rises gradually and shall be stabilized i

11、n 1 or 2 hours. The bearing temperature will increase rapidly if the grease (oil) or assembly does not match the bearing. If so the motor shall be stopped immediately to take necessary actions.The working temperature for rolling element bearing is 95. Upon request Pt100s are equipped as monitoring d

12、etectors for bearing temperature. The detectors will alarm if the bearing temperature reaches 90 and the motor will stop if the bearing temperature reaches 95. The lead wires of detectors are brought out to the auxiliary terminal box for remote control or signal indication. The bearing temperature m

13、easuring points shall not exceed 10mm far away from the outer bearing race. 三.滾動軸承的潤滑方式及潤滑劑 軸承潤滑的目的是要在構(gòu)成軸承的滾道輪、滾動體及保持架相互接觸的部分形成一層油膜,以防止各面直接接觸,具有減少摩擦及磨損、延長疲勞壽命、排出摩擦熱、防止異物侵入、防止生銹與腐蝕的作用.潤滑的方式有兩種，即脂潤滑和油潤滑。我公司高壓電機滾動軸承的潤滑方式絕大部分為脂潤滑，但有少數(shù)稀油潤滑,電機的潤滑方式標(biāo)注在電機的注油牌上,請按注油牌的內(nèi)容加注潤滑脂或潤滑油.對于稀油潤滑的滾動軸承,我們推薦使用的潤滑油為:汽輪機油L

14、-TSA46.但粘度為ISOVG46的其他品種的潤滑油也可使用. 首次加油前,油室應(yīng)用清漬油沖冼清理干凈。使用時應(yīng)經(jīng)常注意油標(biāo)的油位顯示,如果油位低于油標(biāo)的中心線,應(yīng)立即補充潤滑油. 據(jù)用戶的需求, 每個軸承裝置可安裝恒位油杯（自動油位器），以在較長時間內(nèi)自動保持油室油位在規(guī)定油位上，確保滾動軸承的最佳潤滑狀態(tài)。關(guān)于潤滑脂的選用,我們提供如下建議:1. 各種潤滑脂主要由基礎(chǔ)油、增稠劑、添加劑組成的,同一個種類的潤滑脂,牌號不同性能相差很大,因此原則上,牌號不同的潤滑脂不能混合使用,避免潤滑脂的性能的降低.2. 選用潤滑脂時,應(yīng)考慮軸承的工作溫度、工作速度、軸承的種類與大小、負荷狀況、外部環(huán)境,

15、詳情請咨詢潤滑脂的供應(yīng)商.3. 本公司高壓電機使用的潤滑脂為:長城HTHS軸承潤滑脂.3. Regreasing Method and LubricationThe purpose of lubricating is to form a film around the contacting parts of rolling runner, rolling body and the holder to prevent them from direct contact , minimize fraction and loss, prolong the service life, transfer

16、heat as well as protect the bearing from the ingress of substances, rust and corrosion.The rolling element bearings adopt grease or oil lubrication. The lubricating method is indicated in the regreasing plate. Please kind read the regreasing plate for lubrication.If the rolling element bearings adop

17、t oil lubrication, steam turbo oil L-TSA46 or other equivalent oils with viscosity ISOVG46 are recommended. The oil chamber shall be cleared by clean oil before regreasing. Attention shall be paid to the oil level indication during operation. Oil shall be filled in if the oil level is lower than the

18、 central line of the indication. Automatic oil level device can be added if required by customer.Comments on lubrication selection:a) Different greases (oils) can not be mixed.b) The working temperature, speed, bearing type and size, load and ambient shall be considered when select the grease or oil

19、. Please consult the grease (oil) supplier.c) Great Wall HTHS Bearing Grease for motors is preferable.四.滾動軸承的維護與保養(yǎng) 儲存期超過半年或停機超過2個月后再次使用的電機,應(yīng)先檢查軸承裝置的狀況,如有嚴(yán)重污染、無油、油干、零件銹蝕等狀況時,需將電機的軸承裝置部分解體,徹底清洗軸承及與軸承相關(guān)的部件(注油管、軸承內(nèi)蓋、軸承外蓋、擋油環(huán)、排油盒等),然后重新加注潤滑脂（油）,加注潤滑脂時,滾動軸承內(nèi)部應(yīng)加滿潤滑脂,軸承內(nèi)蓋與軸承外蓋所形成的空腔的填脂量為整個空腔的1/31/2；加注潤滑油時，通

20、過注油嘴向油室加注潤滑油，加至油位到油標(biāo)的中心線以上至三分之二處。潤滑脂（油）經(jīng)過一段時間使用以后,特性會變差,潤滑功能會降低,因此要適時補充潤滑脂或更換潤滑油。潤滑脂補充的時間間隔與補充數(shù)量打在電機的注油牌上,應(yīng)按照注油牌數(shù)據(jù)及時補充潤滑脂，潤滑油每三個月更換一次,才能保證滾動軸承的可靠運行. 注油牌上的加油周期及數(shù)量適用于軸承溫度70及以下工作狀態(tài),但當(dāng)軸承溫度超過70時,軸承溫度每上升15,潤滑脂的補充間隔時間減少一半.在設(shè)備定期檢修時,為了電機在下一檢修周期內(nèi)的可靠運行,應(yīng)拆檢軸承裝置,必要時更換軸承.4. MaintenancesFor motors stored more than

21、 six months or not in use more than 2 months, the bearing device shall be checked before operation. The bearing device shall be disassembled and cleaned (especially grease pipe, inner bearing cap, outer bearing cap, slinger and drainage) if contamination, shortage of grease, dry grease or rust occur

22、s. The grease or oil shall be filled in. The internal of rolling element bearing shall be full of grease (oil), and one-third to half of the bearing chamber shall be filled. When filling by grease nipple, the grease (oil) level shall be at the central line or two-third higher than the indication.The

23、 filling interval for rolling element bearing is 3 months. The interval and filling amount in the lubrication plate is based on the bearing temperature up to 70. The filling interval shall be reduced by half if the bearing temperature rises by every 15.The motor shall be inspected and maintained per

24、iodically. The bearing device shall be disassembled to check. The bearing shall be replaced if necessary.五.軸承安裝與拆檢時應(yīng)注意的事項.在軸承的拆裝中應(yīng)注意以下內(nèi)容:1. 保持軸承及周圍清潔,使灰塵不至于侵入軸承.2. 小心謹(jǐn)慎地使用軸承.在使用中給與軸承強烈的沖擊,會產(chǎn)生傷痕與壓痕,成為事故的原因.應(yīng)使用恰當(dāng)?shù)牟僮鞴ぞ?3. 要注意軸承的銹蝕.手上的汗會成為軸承生銹的原因.4. 如果拆下的軸承要重新使用,或安裝軸承時,拆裝軸承的作用力要作用在滾動軸承的內(nèi)圈上,絕對不能作用在軸承的其他部

25、位.5. 熱裝滾動軸承時,在加熱的任何點,溫度均不能高于120.避免造成滾動軸承的變形和再次退火.6. 安裝滾動軸承時,確保標(biāo)示軸承型號的一邊朝外.軸承的型號均打在軸承內(nèi)圈或外圈的端面.7. 清洗滾動軸承時,應(yīng)分兩次清洗.粗洗時,用刷子或無絨布蘸清漬油或汽油清洗,清洗時不應(yīng)轉(zhuǎn)動軸承.精洗時,將軸承放入干凈的油池內(nèi)邊轉(zhuǎn)動軸承邊清洗.5. Attentions for Bearing Assembly and Disassemblya) Keep the bearing clean to protect from the ingress of dust;b) Take the bearing ca

26、refully to avoid strong impact which will result in damage. Suitable instruments are recommended.c) Do not touch the bearing by hand directly. This may cause rust.d) When assemble or disassemble the bearing, any force shall be added to the inner bearing race. Other locations are prohibited. e) When

27、hot fit the bearing, the temperature at any points shall not exceed 120.f) When assemble the bearing, the surface with bearing size shall be put to the outside.g) The bearing shall be cleaned in two steps. First clean the bearing with gasoline by brush or cloth, then put the bearing into gasoline an

28、d clean it by turning.六.運轉(zhuǎn)檢查與故障處理運轉(zhuǎn)中的檢查項目有軸承滾動聲、振動、溫度、潤滑狀態(tài)等,如有異常狀態(tài),按附表2處理.判斷軸承可否再次使用,要考慮軸承損傷的程度、機器性能、重要性、運轉(zhuǎn)條件、及檢查周期等.如有下列缺陷,軸承不能使用.1. 內(nèi)外環(huán)、滾動體、保持架中有裂紋和出現(xiàn)碎片.2. 內(nèi)外環(huán)、滾動體中有剝離的.3. 滾道面、擋邊、滾動體有顯著卡傷.4. 保持架的磨損顯著或鉚釘松動.5. 滾道面、滾動體有生銹和傷痕.6. 滾道面、滾動體有顯著的壓痕和打痕.7. 內(nèi)環(huán)內(nèi)徑面或外環(huán)外徑面有蠕變.8. 過熱變色厲害.6. Check and Failure Solutio

29、nsDuring operation bearing rolling sound, vibration, temperature and lubrication shall be observed. Any abnormal cases shall be solved according to Table 2.Whether a bearing can be re-utilized depending on the damage, property, importance, operation condition and the inspection period. The bearing s

30、hall not be re-utilized if the following default occurs:a) crack or crush in inner or outer ring, rolling body or holder;b) stripping in inner or outer ring or rolling body;c) clamping injury in rolling surface, edge or rolling body;d) significant wearing or loosing pin of holder;e) rust or injury o

31、f rolling surface or rolling body;f) significant extruding or hitting signs in rolling surface or rolling body;g) creeping in inner ring ID surface or outer ring OD surface;h) discolor due to over heat.七.軸承滾動聲的附加說明由于滾動軸承是旋轉(zhuǎn)部件,在運轉(zhuǎn)過程中,不可避免要發(fā)出各種聲音,在檢查軸承的滾動聲時,應(yīng)據(jù)滾動聲的大小及音質(zhì)進行辨別,以區(qū)分正常聲音與異常的聲音,但軸承聲響的判斷,國內(nèi)外尚無

32、定量的標(biāo)準(zhǔn),我們認(rèn)為是:在整機噪聲合格,振動合格,軸承溫度合格的前提下,軸承聲響連續(xù)、無間歇雜音；運行平穩(wěn)、無起伏；聲響均勻無尖叫，此種情況下的軸承響聲并不影響軸承的使用，是正常的滾動聲,電機可正常使用7. Additional Remarks to Bearing SoundBearing sound shall be determined by noise value and its tune. There is no unified standard to judge the sound is normal or abnormal. However the sound shall be

33、judged as normal if:a) the noise, vibration and bearing temperature matching design;b) continuous sound without intermittent noise;c) smooth operation;d) smooth sound without screaming.異常運轉(zhuǎn)狀態(tài)及其原因和對策見表2The cause and solutions to abnormal operation are shown in Table 2.表 2異常運轉(zhuǎn)狀態(tài)及其原因和對策運轉(zhuǎn)狀態(tài)推斷原因?qū)Σ?噪音強金屬

34、音異常載荷配合的修正,研究軸承游隙,軸承室凸緣位置的修正組裝不良軸、軸承室加工精度、安裝精度、安裝方法的改進潤滑劑不足、不合適補充潤滑劑,選擇合適的潤滑劑旋轉(zhuǎn)件的接觸改進密封裝置規(guī)則音異物引起滾道面上的壓痕、生銹、傷痕更換軸承,清洗各種零部件,密封裝置的改善,使用潔凈潤滑劑布氏壓痕更換軸承,使用時注意滾道面的剝離更換軸承不規(guī)則音游隙過大注意配合及軸承游隙異物侵入更換軸承,清洗各種零部件,密封裝置的改善滾珠有傷痕、剝離更換軸承異常溫升潤滑劑過多適當(dāng)減少潤滑劑,選擇稍稠些的潤滑脂潤滑劑不足、不合適補充潤滑劑,選擇合適的潤滑劑異常載荷配合的修正,研究軸承游隙,軸承室凸緣位置的修正組裝不良軸、軸承室加

35、工精度、安裝精度、安裝方法的改進配合面蠕變,密封裝置摩擦過大更換軸承,配合的討論,軸套的修正,密封形式的改進振動大布氏壓痕更換軸承,使用時注意剝離更換軸承組裝不良軸、軸承室加工精度、安裝精度、安裝方法的改進異物侵入更換軸承,清洗各種零部件,密封裝置的改善潤滑劑泄漏,變色潤滑劑過多,異物侵入,產(chǎn)生磨損粉末侵入等,密封零件未正確安裝或損壞潤滑劑適量,研究更換潤滑劑,研究更換軸承,對軸承室清洗，正確安裝密封零件，更換密封零件 Table 2Cause and Solutions to Abnormal OperationUnder OperationPossible CauseSolutionNoi

36、seStrong metallic noiseAbnormal loadTo calibrate the position of bearing clearance and flanges in bearing chamber.Poor assemblyTo improve the machining precise of shaft and bearing chamber as well as the precise and method of assembly.Shortage of or improper lubricationTo fill lubrication or change

37、lubrication.Contact between rotating partsTo improve the sealing device.Regular noiseExtruding signs, rust and injury in the rolling surface by other substancesTo replace bearing, clean the components, improve the sealing device and adopt clean lubrication.Brinel extruding signsTo replace bearing an

38、d pay attentionStripped rolling surfaceTo replace bearingIrregular noiseBig clearanceTo pay attention to the fitness and clearance.Ingress of other substancesTo replace bearing, clean components and improve the sealing device.Injury and stripping of rollerTo replace bearing.Abnormal TemperatureToo m

39、uch lubricationTo reduce the amount of lubrication and adopt the thicker lubrication.Shortage of or improper lubricationTo fill lubrication or change lubrication.Abnormal loadTo calibrate the position of bearing clearance and flanges in bearing chamber.Poor assemblyTo improve the machining precise of shaft and bearing chamber as well as the precise and method of assembly.Creeping in fit