控制計(jì)劃(模板).doc

Part Description/產(chǎn)品描述: SUPPLY SEAT 撰寫人 / 聯(lián)系方式： XXXX 123456789112Team Leader/Phone/：XXXXXX 123456478585Orig. Date/編制日期:2015-7-2文 件 版 本： ACurrent Rev: ADate/日期：2010.7.2Part Number/零件編號:123456-770團(tuán)隊(duì)成員:XXXX、XXX、XXX、XXX、XXX、Team Members:XXXX、XXXX 、XXXX、XXXXX、XXXXXRemark/備注: Critical/重要 Safety/安全 System/系統(tǒng)圖 紙 版 本： CDrawing Revision: C審核 / 日期:XXX 2010.7.2Checkd/Date:Fei Zhang 2010.7.2供 應(yīng) 商: XXXXX金屬有限公司Supplier/Location: XXXXXX客 戶 批 準(zhǔn) / 日 期：Customer Approval / Date:批 準(zhǔn) / 日期:IvanXXX Approval/Date:Ivan XXX Process Descriptions/過程描述產(chǎn)品/過程特性Product / process characteristicsRisk: Major Average Minor/危險等級：重要、普通、較小Methods/方法預(yù)防行動Reaction Plan工序Step工序名稱、作業(yè)描述DescriptionMachine and Tool Number/生產(chǎn)設(shè)備及機(jī)臺編號客戶圖尺寸/Customer sizeSerial number / key/序號/重點(diǎn)測量方法（儀器）Evaluation/Measurement Method檢測數(shù)量Sample Size檢測頻率Sample Frequency控制方法Control Method/00來料檢驗(yàn)Incoming Inspectionmolding machine /型材機(jī)Incomingcertificate來料證書major/重要material/材質(zhì): 303 S.ST(1)Certification./證明Ounce/盎司IQC incoming inspection IQC 來料檢查If non-conformance is found: 1)inform supplier;2)return parts to supplier;3)SCAR issue per Incoming QP-PR-009 /如果不符合要求，行動如下：1）通知供應(yīng)商；2）返回給供應(yīng)商；3）按照QP-PR-009來料檢驗(yàn)程序填寫ROHS/環(huán)保SGS報告SGS ReportHRC15-26Sclerometer/硬度儀AQL0.65 Level II C=0Per LOT/每批Dimensionalinspection尺寸檢查160.1(MM)Caliper/卡尺500xN(MM)Tape/卷尺01Cut down/下料Cutting/鋸床Dimensional inspection尺寸檢查major/重要CMM/三次元1PCSOn 11Hourly Basis/11小時IPQC Check/IPQC檢查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行動如下:1)通知停機(jī);2)分貨和隔離到MRB倉;3)調(diào)整機(jī)臺，按照 QP-PR-010檢測程序處理。4971(MM)Tape/卷尺Visual/外觀major/重要The workpiece surface can not have any scratches, crush, bumps and other bad appearance./工件表面不可有任何刮傷、壓傷、碰傷等外觀不良。naked eyes/目測5PCSOn 2 Hourly Basis/2小時IPQC Check/IPQC檢查 Process Descriptions/過程描述產(chǎn)品/過程特性Product or Process CharacteristicRisk: Major Average Minor/危險等級：重要、普通、較小Methods/方法預(yù)防行動Reaction Plan工序Step工序名稱、作業(yè)描述DescriptionMachine and Tool Number/生產(chǎn)設(shè)備及機(jī)臺編號客戶圖尺寸/Customer size（INCH）Serial number / key/序號/重點(diǎn)測量方法（儀器）Evaluation/Measurement Method檢測數(shù)量Sample Size檢測頻率Sample Frequency控制方法Control Method/02Lathe 1 /車加工1CNC lathe/數(shù)控車床Dimensional inspection尺寸檢查major/重要（33）CMM/三次元1PCSOn 2 Hourly Basis/2小時IPQC Check /IPQC檢查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行動如下:1)通知停機(jī);2)分貨和隔離到MRB倉;3)調(diào)整機(jī)臺，,按照 QP-PR-010檢測程序處理。（40）CMM/三次元（44）CMM/三次元7.170.13（45）Height meter/高度表On 5 Hourly Basis/5小時2.750.13（36）Pin gauge/塞規(guī)11.100.13（32）Outside micrometer /外徑千分尺（坑卡）2XR0.250.25(10)Projection/投影儀 15.000.13（37）Outside micrometer /外徑千分尺Visual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良naked eyes/目測5PCSOn 2 Hourly Basis/2小時IPQC Check/IPQC檢查03CNC1CNC milling machine /數(shù)控銑床Dimensionalinspection尺寸檢查major/重要4X 6.000.15(38)Pin gauge/塞規(guī)1PCSOn 5 Hourly Basis/5小時IPQC Check/IPQC檢查(37)CMM/三次元On 2 Hourly Basis/2小時（43）Height gauge/高度儀Visual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良naked eyes/目測5PCSOn 2 Hourly Basis/2小時IPQC Check/IPQC檢查Process Descriptions/過程描述產(chǎn)品/過程特性Product or Process CharacteristicRisk: Major Average Minor/危險等級：重要、普通、較小Methods/方法預(yù)防行動Reaction Plan工序Step工序名稱、作業(yè)描述DescriptionMachine and Tool Number/生產(chǎn)設(shè)備及機(jī)臺編號客戶圖尺寸/Customer size（INCH）Serial number / key/序號/重點(diǎn)測量方法（儀器）Evaluation/Measurement Method檢測數(shù)量Sample Size檢測頻率Sample Frequency控制方法Control Method/04Lathe 2/車加工2CNC lathe/數(shù)控車床Dimensional inspection尺寸檢查major/重要 13.720.13（41）Outside micrometer /外徑千分尺1PCSOn 5 Hourly Basis/5小時IPQC Check /IPQC檢查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行動如下:1)通知停機(jī);2)分貨和隔離到MRB倉;3)調(diào)整機(jī)臺，,按照 QP-PR-010檢測程序處理。8.000.13（23）Projection/投影儀65.000.25（19）CMM/三次元R0.4+0/-0.4（20）Projection/投影儀 9.000.13（29）Pin gauge/塞規(guī)0.750.13(15)Projection/投影儀452.5(16)Projection/投影儀0.250.13(17)Projection/投影儀452.5(18)Projection/投影儀Ra0.8(9)CPK keyRoughness instrument/粗糙度儀0.300.02（22）Projection/投影儀1PCSOn 2 Hourly Basis/2小時（42）CMM/三次元 9.5000.005（27）Pin gauge/塞規(guī)(26)CMM/三次元（28）CMM/三次元10.950.05（24）Height meter/高度表（25）CMM/三次元Visual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良naked eyes/目測5PCSOn 2 Hourly Basis/2小時IPQC Check/IPQC檢查Process Descriptions/過程描述產(chǎn)品/過程特性Product or Process CharacteristicRisk: Major Average Minor/危險等級：重要、普通、較小Methods/方法預(yù)防行動Reaction Plan工序Step工序名稱、作業(yè)描述DescriptionMachine and Tool Number/生產(chǎn)設(shè)備及機(jī)臺編號客戶圖尺寸/Customer size（INCH）Serial number / key/序號/重點(diǎn)測量方法（儀器）Evaluation/Measurement Method檢測數(shù)量Sample Size檢測頻率Sample Frequency控制方法Control Method/05Lathe 3/車加工3CNC lathe/數(shù)控車床Dimensional inspection尺寸檢查major/重要12.430.13(46)Caliper/卡尺1PCSOn 5 Hourly Basis/5小時IPQC Check /IPQC檢查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行動如下:1)通知停機(jī);2)分貨和隔離到MRB倉;3)調(diào)整機(jī)臺，,按照 QP-PR-010檢測程序處理。0.800.13（30）Height meter/高度表1.750.13（31）Height gauge/高度儀 9.500.13(34)Caliper/卡尺R0.400.25(11)Projection/投影儀45.002.5(12)Projection/投影儀0.500.13(13)Projection/投影儀4.750.05(21)Pin gauge/塞規(guī)On 2 Hourly Basis/2小時(35)CMM/三次元Visual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良naked eyes/目測5PCSOn 2 Hourly Basis/2小時IPQC Check/IPQC檢查06CNC2CNC milling machine /數(shù)控銑床Dimensional inspection尺寸檢查major/重要 1.000.13(3)Pin gauge/塞規(guī)1PCSOn 5 Hourly Basis/5小時IPQC Check/IPQC檢查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行動如下:1)通知停機(jī);2)分貨和隔離到MRB倉;3)調(diào)整機(jī)臺，,按照 QP-PR-010檢測程序處理。0.800.13(4)Height meter/高度表1202.5(5)Projection/投影儀(6)CMM/三次元On 2 Hourly Basis/2小時(14)CMM/三次元Visual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良naked eyes/目測5PCSOn 2 Hourly Basis/2小時IPQC Check/IPQC檢查Process Descriptions/過程描述產(chǎn)品/過程特性Product or Process CharacteristicRisk: Major Average Minor/危險等級：重要、普通、較小Methods/方法預(yù)防行動Reaction Plan工序Step工序名稱、作業(yè)描述DescriptionMachine and Tool Number/生產(chǎn)設(shè)備及機(jī)臺編號客戶圖尺寸/Customer sizeSerial number / key/序號/重點(diǎn)測量方法（儀器）Evaluation/Measurement Method檢測數(shù)量Sample Size檢測頻率Sample Frequency控制方法Control Method/07Deburr /去披鋒Tool deburr /披鋒刀Visual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良(1)naked eyes/目測全檢ALLPer LOT/每批FQC inspection/FQC檢查If non-conformance is found:1) Stop machines;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行動如下:1)通知停機(jī);2)分貨和隔離到MRB倉;3)調(diào)整機(jī)臺，,按照 QP-PR-010檢測程序處理08 QA抽檢/QA InspectionVisual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良naked eyes/目測AQL0.65 Level II C=0Per LOT/每批FQC inspection/FQC檢查09鐳射/Laser鐳射機(jī)/Laser machineVisual/外觀major/重要0.3850.02（7）Pin gauge/塞規(guī)AQL0.65 Level II C=0Per LOT/每批IQC incoming inspection IQC 來料檢查If non-conformance is found: 1)inform supplier;2)return parts to supplier;3)SCAR issue per Incoming QP-PR-009 / 如果不符合要求，行動如下：1）通知供應(yīng)商；2）返回給供應(yīng)商；3）按照QP-PR-009來料檢驗(yàn)程序填寫(6)CMM/三次元The workpiece surface can not have bumps, scratches and other bad appearance , NO BURRS EITHER END/工件表面不可有碰傷、劃傷等外觀不良,孔兩端不可有任何毛刺（47）目測naked eyesProcess Descriptions/過程描述產(chǎn)品/過程特性Product or Process CharacteristicRisk: Major Average Minor/危險等級：重要、普通、較小Methods/方法預(yù)防行動Reaction Plan工序Step工序名稱、作業(yè)描述DescriptionMachine and Tool Number/生產(chǎn)設(shè)備及機(jī)臺編號客戶圖尺寸/Customer sizeSerial number / key/序號/重點(diǎn)測量方法（儀器）Evaluation/Measurement Method檢測數(shù)量Sample Size檢測頻率Sample Frequency控制方法Control Method/10來料檢查/Incoming InspectionVisual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良目測naked eyesAQL0.65 Level II C=0Per LOT/每批IQC incoming inspection IQC 來料檢查If non-conformance is found: 1)inform supplier;2)return parts to supplier;3)SCAR issue per Incoming QP-PR-009 / 如果不符合要求，行動如下：1）通知供應(yīng)商；2）返回給供應(yīng)商；3）按照QP-PR-009來料檢驗(yàn)程序填寫11鈍化/PassivationVisual/外觀major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良（2）目測naked eyesAQL0.65 Level II C=0Per LOT/每批IQC incoming inspection IQC 來料檢查If non-conformance is found: 1)inform supplier;2)return parts to supplier;3)SCAR issue per Incoming QP-PR-009 / 如果不符合要求，行動如下：1）通知供應(yīng)商；2）返回給供應(yīng)商；3）按照QP-PR-009來料檢驗(yàn)程序填寫12Inspection /檢查Visual/外觀major/重要4.750.05(21)Pin gauge/塞規(guī)全檢ALLPer LOT/每批FQC inspection/FQC檢查If non-conformance is found:1) Stop machines;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行動如下:1)通知停機(jī);2)分貨和隔離到MRB倉;3)調(diào)整機(jī)臺，,按照 QP-PR-010檢測程序處理。 9.5000.005（27）Pin gauge/塞規(guī)0.3850.02（7）Pin gauge/塞規(guī)The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰傷、劃傷等外觀不良目測naked eyesProcess D