機(jī)動車整車生產(chǎn)一致性審查對照.ppt

1、機(jī)動車整車產(chǎn)品 生產(chǎn)一致性審查要求說明 Explanations on COP (Conformity of Production) Check Requirements for Motor Vehicles,背景 Background,國家認(rèn)監(jiān)委2008年1號公告，發(fā)布了對汽車產(chǎn)品強(qiáng)制認(rèn)證實(shí)施規(guī)則進(jìn)行修訂和證書換版的要求，規(guī)則編號變更為CNCA-02C-023:2008。,The CNCA Announcement No.1 of year 2008 announced the revision of auto product compulsory certification impleme

2、ntation rules and the requirements of certificates update, the code of the rules change to CNCA-02C-023:2008,背景 Background,此次規(guī)則的修訂主要包含以下四各方面的變化： The revision mainly focus on following 4 aspects 技術(shù)參數(shù) technical parameters 型式試驗(yàn)及依據(jù)標(biāo)準(zhǔn) type approval tests and corresponding standards 工廠審查 factory inspectio

3、n 車輛一致性證書 motor vehicle certificate of conformity,背景 Background,新規(guī)則規(guī)定的工廠審查需在2011年7月1日前完成。 The factory inspection which according to the new CCC regulation must be finished before 1st Jul,2011.,工廠審查 Factory Inspection 生產(chǎn)一致性控制計劃文件化的規(guī)定 COP control planDocumented provisions 有關(guān)生產(chǎn)一致性控制計劃的特殊說明 Particular n

4、otes to COP control plan 生產(chǎn)一致性現(xiàn)場審查 On-site COP auditing 質(zhì)量保證能力審查 Quality assurance capability check 生產(chǎn)一致性控制計劃執(zhí)行報告 Executive report of COP control plan,主要內(nèi)容 Content,工廠審查 Factory Inspection,工廠審查 FACTORY INSPECTION,08版實(shí)施規(guī)則的工廠審查包括生產(chǎn)一致性審查和質(zhì)量保證能力審查。生產(chǎn)一致性審查包括生產(chǎn)一致性控制計劃或生產(chǎn)一致性計劃執(zhí)行報告審查以及生產(chǎn)一致性現(xiàn)場審查。而工廠質(zhì)量質(zhì)量保證能力審查

5、條款較原規(guī)則少了例行檢驗(yàn)、確認(rèn)檢驗(yàn)和生產(chǎn)一致性兩個條款，這兩項內(nèi)容則要在生產(chǎn)一致性審查中體現(xiàn)。 As specified in the Implementation Rules (version 08), factory inspection consists of COP check and quality assurance capability check. COP check comprises the auditing on COP control plan or executive report of COP plan, and the on-site COP auditing.

6、Compared to the preceding version, two clauses (i.e., routine test and confirmative test) are eliminated as to the quality assurance capability check, which need to be embodied in the COP check.,生產(chǎn)一致性審查是通過生產(chǎn)一致性控制計劃及其執(zhí)行報告的審查和現(xiàn)場審查，確認(rèn)批量生產(chǎn)的認(rèn)證產(chǎn)品和型式試驗(yàn)樣品的一致性，以及與認(rèn)證標(biāo)準(zhǔn)的符合性。 COP check is to, via the auditing o

7、n COP control plan and its executive report and the on-site auditing, verify the consistence of mass-produced certified products with both the type approval samples and the certification standards. 企業(yè)確認(rèn)產(chǎn)品和樣品相一致制定的流程，可以是抽樣確認(rèn)，也可以通過系統(tǒng)管理實(shí)現(xiàn)。具體方法，企業(yè)自定，關(guān)鍵是企業(yè)要有一個確認(rèn)保證系統(tǒng)。 To verify the consistence between pro

8、ducts and samples, manufacturer may adopt either sampling or system management. The concrete approach is subject to manufacturer; provided, however, manufacturer shall set up and employ a system for the confirmation and assurance purposes.,工廠審查 FACTORY INSPECTION,初始工廠審查時，首先進(jìn)行生產(chǎn)一致性控制計劃審查，然后進(jìn)行現(xiàn)場審查； Fo

9、r initial factory inspection, the auditing on COP control plan shall be conducted firstly; then, the on-site auditing shall be unfolded; 獲證后監(jiān)督時，首先進(jìn)行生產(chǎn)一致性控制計劃執(zhí)行報告審查，然后進(jìn)行現(xiàn)場審查。 For follow-up inspection, the auditing on executive report of COP control plan shall be conducted firstly; then, the on-site a

10、uditing shall be unfolded.,工廠審查 FACTORY INSPECTION,工廠審查 FACTORY INSPECTION,生產(chǎn)一致性控制計劃文件化的規(guī)定 COP control planDocumented provisions,生產(chǎn)一致性控制計劃文件化的規(guī)定COP control planDocumented provisions .,生產(chǎn)一致性控制計劃是制造商為保證批量生產(chǎn)的認(rèn)證產(chǎn)品的生產(chǎn)一致性而形成的文件化的規(guī)定。應(yīng)包括在實(shí)施規(guī)則中與企業(yè)生產(chǎn)的產(chǎn)品相關(guān)的試驗(yàn)或相關(guān)檢查的內(nèi)容、方法、頻次、偏差范圍、結(jié)果分析、記錄及保存的文件化的規(guī)定。 COP control p

11、lan represents the documented provisions established on the side of manufacturer for the purpose of assuring the COP of mass production. Such documented provisions shall involve the tests/inspections specified in the Implementation Rules which relate to manufacturers products, e.g., content, methods

12、, frequency, deviation range, result analysis, recording and storage, etc. 生產(chǎn)一致性控制計劃要按照車型系列進(jìn)行編寫，每個系列一個控制計劃，控制計劃中相同部分可以互相引用。 COP control plan shall be worked out per type range. One control plan shall be formulated for each type range. In the control plans, cross reference is allowed for identical po

13、rtions.,1、首先要確定在實(shí)施規(guī)則中與本企業(yè)產(chǎn)品有關(guān)的標(biāo)準(zhǔn)是哪些，然后以標(biāo)準(zhǔn)的技術(shù)要求為主線，確定影響標(biāo)準(zhǔn)符合性和產(chǎn)品一致性的關(guān)鍵部件、關(guān)鍵工序以及COP試驗(yàn)或檢查的控制要求，并對執(zhí)行的結(jié)果進(jìn)行分析，要有必要的記錄和相應(yīng)保存期限。 1. First, manufacture shall determine which standards set out in the Implementation Rules are related with its products; then, based on the technical specifications of the standards

14、, determine the critical components and key process loops affecting the compliance with standards and product consistency, as well as the control requirements for COP tests or inspections; moreover, the execution results shall be analyzed, necessary recording shall be conducted, and corresponding st

15、orage time limits shall be specified.,生產(chǎn)一致性控制計劃文件化的規(guī)定COP control planDocumented provisions .,2、對于識別出的關(guān)鍵部件、材料、總成應(yīng)首先區(qū)別為自制和外購，并分別提出控制要求。 自制件：應(yīng)控制材料選擇、設(shè)計、加工工藝、成品檢驗(yàn)等環(huán)節(jié)； 外購件：應(yīng)控制供應(yīng)商選擇、進(jìn)貨檢驗(yàn)、標(biāo)準(zhǔn)符合性確認(rèn)等環(huán)節(jié)； 對已獲得強(qiáng)制性產(chǎn)品認(rèn)證或國家認(rèn)監(jiān)委發(fā)布的自愿性產(chǎn)品認(rèn)證的零部件和系統(tǒng)，僅需確認(rèn)裝車的零部件規(guī)格型號與證書的一致性及該證書的有效性 2 For the identified critical components,

16、materials and assemblies, self-made ones shall be firstly differentiated from the outsourced ones, for which respective control requirements shall be put forward. Self-made components: Necessarily to have the following loops under control: material selection, design, processing technology, finished

17、product testing, etc.; Outsourced components: Necessarily to have the following loops under control: supplier selection, testing on received goods, compliance with standard, etc.; As for components and systems which have satisfactorily passed compulsory product certification or the CNCA-issued recom

18、mendatory product certification, it is necessary to verify the following only: the consistence of components mounted onboard vehicle with the certificate in view of model and specifications, and the validity of certificate.,生產(chǎn)一致性控制計劃文件化的規(guī)定COP control planDocumented provisions .,3、對上述識別出的關(guān)鍵部件，按照其對標(biāo)準(zhǔn)符

19、合性的影響程度，識別并控制其關(guān)鍵制造過程、裝配過程和檢驗(yàn)過程。關(guān)鍵制造過程、裝配過程、檢驗(yàn)過程可參考CQC的相關(guān)規(guī)定，控制要求包括關(guān)鍵工序操作規(guī)程、注意事項，設(shè)備的檢驗(yàn)及維修保養(yǎng)，人員的培訓(xùn)等。 3、As for the critical components identified above, it is to, based on the extent of impact it would bring on the compliance with standard, identify and control its critical manufacturing process, assemb

20、ling process, and testing process. For the critical manufacturing, assembling and testing processes, related provisions of CQC may be consulted; control requirements involve the operational procedures of key process loop, precautions, equipment testing, maintenance and repair, staff training, etc.,生

21、產(chǎn)一致性控制計劃文件化的規(guī)定COP control planDocumented provisions .,對于不在工廠現(xiàn)場進(jìn)行的必要的試驗(yàn)或相關(guān)檢查以及控制的關(guān)鍵部件、材料、總成和關(guān)鍵制造過程、裝配過程、檢驗(yàn)過程，應(yīng)在計劃中特別列出，并說明控制的實(shí)際部門和所在地點(diǎn)。 As for the critical components / materials / assemblies or critical manufacturing / assembling / testing processes, of which necessary tests, or related inspections

22、and controls are not conducted on the site of manufacturers factory, it shall be specifically listed in the plan, in addition to indicating the actual department exercising the control and its address.,生產(chǎn)一致性控制計劃文件化的規(guī)定COP control planDocumented provisions .,4、針對上述部件按照規(guī)定工藝裝配完成后，仍可能對整車標(biāo)準(zhǔn)符合性造成的影響，安排適當(dāng)?shù)恼?/p>

23、車COP試驗(yàn)或檢查。文件應(yīng)包括試驗(yàn)內(nèi)容、方法、頻次以及判定生產(chǎn)一致性時所規(guī)定的合理的允差；如果標(biāo)準(zhǔn)中有頻次要求的可以遵循標(biāo)準(zhǔn)，也可以加大頻次，但不能低于標(biāo)準(zhǔn)要求；同樣最大偏差不能超過標(biāo)準(zhǔn)規(guī)定的一致性控制范圍。 4、Where, after completely assembled as per established process technology, the aforesaid components would still affect the compliance of complete vehicle with standards, proper complete vehicle C

24、OP test or inspection shall be arranged. The document shall involve test items, methods, frequency, and rational tolerance specified for the pass/fail decision of COP; frequency requirement set out in standard, if any, may be followed; alternatively, frequency may be increased, under the preconditio

25、n that the standard requirement is satisfied; likewise, maximum deviation shall not fall outside the COP control scope specified in the standard.,生產(chǎn)一致性控制計劃文件化的規(guī)定COP control planDocumented provisions .,生產(chǎn)一致性控制計劃的特殊說明 Particular notes to COP control plan,有關(guān)生產(chǎn)一致性控制計劃的特殊說明Particular notes to COP control

26、 plan .,1、對于生產(chǎn)非量產(chǎn)的改裝車、特種作業(yè)車型 的工廠（規(guī)則第4.3第3段） For factory engaged in the manufacturing of non-mass-produced retrofitted vehicles or special-purpose vehicles (the 3rd subparagraph, Article 4.3 of the Rules) 2、認(rèn)證機(jī)構(gòu)和制造商對生產(chǎn)一致性控制計劃不能達(dá)成一致（規(guī)則第4.4.2.3） Where no consensus could be reached between certification

27、 body and manufacturer as to the COP control plan (Article 4.4.2.3 of the Rules),生產(chǎn)一致性現(xiàn)場審查 On-site COP auditing,生產(chǎn)一致性現(xiàn)場審查 On-site COP auditing,初始工廠審查中生產(chǎn)一致性現(xiàn)場審查是對制造商提出并經(jīng)認(rèn)證機(jī)構(gòu)審查確認(rèn)的生產(chǎn)一致性控制計劃的執(zhí)行情況的審查，以及對產(chǎn)品的車輛結(jié)構(gòu)及技術(shù)參數(shù)的一致性審查。 As one portion of the initial factory inspection, on-site COP auditing is to exami

28、ne the execution status of COP control plan (originally put forward by manufacturer and subsequently endorsed by certification body), in addition to the consistency examination concerning vehicle structure and technical parameters.,生產(chǎn)一致性現(xiàn)場審查 On-site COP auditing,審查內(nèi)容： Items to be audited： 1、 確定制造商在一

29、致性控制計劃中所列的標(biāo)準(zhǔn)，所識別出的關(guān)鍵部件、關(guān)鍵工序以及其訂制的COP試驗(yàn)或檢查要求對于其產(chǎn)品而言是全面的、適當(dāng)?shù)摹?To determine that the following information included in manufacturers COP control plan is comprehensive and appropriate relative to its products: listed standards, identified critical components and process loops, as well as formulated COP

30、test or inspection requirements.,審查內(nèi)容： Items to be audited： 2、 確定制造商在一致性控制計劃中所采取的控制方式，對于保證其產(chǎn)品的標(biāo)準(zhǔn)符合性和產(chǎn)品一致性而言是切實(shí)有效且可操作的。 To determine that the control means adopted in manufacturers COP control plan is realistically effective and operative in assuring the compliance with standards and COP of its produ

31、cts.,生產(chǎn)一致性現(xiàn)場審查 On-site COP auditing,審查內(nèi)容： Items to be audited： 3、確定工廠生產(chǎn)的產(chǎn)品與型式試驗(yàn)樣品以及產(chǎn)品結(jié)構(gòu)技術(shù)參數(shù)之間的一致性。 To determine the consistence of products manufactured by the factory with both the type approval samples and the product structural, technical parameters.,生產(chǎn)一致性現(xiàn)場審查 On-site COP auditing,工廠審查發(fā)現(xiàn)生產(chǎn)一致性控制計劃

32、的執(zhí)行情況與申報并經(jīng)審查批準(zhǔn)的生產(chǎn)一致性控制計劃存在嚴(yán)重偏差，或?qū)嶋H生產(chǎn)車輛的結(jié)構(gòu)及技術(shù)參數(shù)與型式試驗(yàn)樣品一致性存在重大差異時，審查結(jié)果不合格，終止本次審查。 In case it is found, during factory inspection, that the execution of COP control plan largely deviates from the COP control plan (originally declared by manufacturer and subsequently endorsed by certification body) or t

33、hat an apparent divergence exists in view of vehicle structural and technical parameters between the actually manufactured vehicles and the type approval samples, the auditing shall be deemed failed. In such case, the current auditing shall be ended.,生產(chǎn)一致性現(xiàn)場審查 On-site COP auditing,質(zhì)量保證能力審查 Quality a

34、ssurance capability check,質(zhì)量保證能力審查 Quality assurance capability check,審查內(nèi)容： Items to be checked： 確認(rèn)工廠的質(zhì)量保證體系是否在有效運(yùn)行，以及是否能通過其質(zhì)量體系的有效運(yùn)行來保證生產(chǎn)一致性控制計劃的順利實(shí)施。 To verify whether factorys quality assurance system is under efficient operation, or whether the effective operation of its quality system could gua

35、rantee the satisfactory execution of the COP control plan.,生產(chǎn)一致性控制計劃執(zhí)行報告 Executive report of COP control plan,生產(chǎn)一致性控制計劃執(zhí)行報告Executive report of COP control plan .,企業(yè)每年監(jiān)督審查日期前一個月提交的文件，供獲證后監(jiān)督審查使用。 Executive report shall be submitted one month prior to the start of yearly follow-up inspection, which is

36、intended for the use in the follow-up inspection. 主要應(yīng)說明生產(chǎn)一致性控制年度執(zhí)行情況、重要變更以及生產(chǎn)不一致的情況及其原因、處理、追溯、糾正、預(yù)防。 Mainly speaking, the executive report shall depict the yearly execution status of COP control, the main changes made thereof, any non-conformity and its causes, treatment, retroaction, correction and

37、 prevention.,執(zhí)行報告主要包括： An executive report mainly consists of ： 1、生產(chǎn)一致性控制計劃各環(huán)節(jié)的執(zhí)行情況； Execution status of each loop of the COP control plan; 2、COP試驗(yàn)或檢查的樣車情況、項目、結(jié)果、報告編號； Conditions of sample vehicles used for COP test/inspection, as well as the items, results, and report No.;,生產(chǎn)一致性控制計劃執(zhí)行報告Executive re

38、port of COP control plan .,3、一致性控制計劃變更情況。應(yīng)包括一致性計劃主要內(nèi)容的變更，控制方法控制要求的變更、組織機(jī)構(gòu)或管理架構(gòu)的變更以及企業(yè)對于這些變更影響生產(chǎn)一致性的分析說明等。 Changes of COP control plan. It shall include the changes of main content of the COP control plan, the changes of control methods and requirements, the changes of organizational structure or management architecture, manufacturers analysis and explanations as to the impacts of these changes on the COP, etc.,生產(chǎn)一致性控制計劃執(zhí)行報告Executive report of COP control