絞線機操作規(guī)程

1．目的為規(guī)范公司的工藝操作，保證成纜質(zhì)量，特制定本工藝操作規(guī)程。本規(guī)程為現(xiàn)場工藝人員和生產(chǎn)作業(yè)人員的工序作業(yè)規(guī)范。2．適用范圍設(shè)備用于各種小規(guī)格橡皮電纜、導體線芯絞合，同時還可以用于其它包扎帶和鋼帶鎧裝。設(shè)備的名稱、規(guī)格型號名稱規(guī)格型號成纜機JLY-①500/12+18搖籃型絞線機設(shè)備主要參數(shù)4．1設(shè)備主要參數(shù)序號名稱單位數(shù) 據(jù)1單線直徑mm①5.02絞體最高轉(zhuǎn)速2.112盤r/min101.52.218盤r/min90.43絞合節(jié)距3.112盤mm51.0?667.93.218盤mm57.33?748.794普通繞包頭個1轉(zhuǎn)速r/min500節(jié)距mm7?309.1帶盤數(shù)量mm2最大盤徑mm①500帶寬范圍mm15?80540鎧裝頭個1轉(zhuǎn)速r/min392.8節(jié)距mm13.2?217.6帶盤數(shù)量mm2最大盤徑mm①710帶寬范圍mm20?406雙牽引輪直徑mm1600+13007牽引輪最大出線速度m/min38.38收線盤規(guī)格mmPN1000?PN2000

9主傳動電機型號Y225S-4功率kW37整定轉(zhuǎn)速r/min14554．2成纜節(jié)距表牽引級數(shù)牽引速度12盤轉(zhuǎn)速12345627級級數(shù)組合V57.464.472.280.690.5101.51AEH5.18390.3080.4871.7964.3157.2751.062AEI5.57897.1886.6177.2669.2161.6454.963AEG6.029105.0393.6283.5074.8066.6259.404ADH6.535113.85101.4890.5181.0872.2164.385ADI7.034122.54109.2297.4287.2777.7269.306ADG7.602132.44118.04105.2994.3284.0074.907AFH8.268144.04128.39114.52102.5891.3681.468AFI8.900155.05138.20123.27110.4298.3487.689AFG9.618167.56149.35133.21119.33106.2894.7610CEH10.396181.11161.43143.99128.98114.87102.4211CEI11.190194.95173.76154.99138.83123.65110.2512CEG12.093210.68187.78167.49150.04133.62119.1413CDH13.108228.36203.54181.55162.63144.84129.1414CDI14.109245.80219.08195.42175.05155.90139.0015CDG15.248265.64236.77211.19189.18168.49150.2316CFH16.586288.95257.55229.72205.78183.27163.4117CFI17.852311.01277.20247.26221.49197.26175.8818CFG19.294336.13299.60267.23239.38213.19190.0919BEH20.658359.90320.78286.12256.30228.27203.5320BEI22.235387.37345.26307.96275.87245.69219.0621BEG24.031418.66373.15332.84298.15265.54236.7622BDH26.047453.78404.46360.76323.16287.81256.6223BDI28.036488.43435.34388.31347.84309.79276.2224BDG30.299527.86470.48419.65375.92334.80298.5125BFH32.957574.16511.75456.47408.90364.17324.7026BFI35.474618.01550.84491.33440.12391.98349.5027BFG38.338667.91595.31531.00475.66423.62377.71牽引級數(shù)牽引速度18盤轉(zhuǎn)速12345627級級數(shù)組合V51.257.464.471.980.690.41AEH5.183101.2390.3080.4872.0964.3157.332AEI5.578108.9597.1886.6177.5869.2161.703AEG6.029117.75105.0393.6283.8574.8066.694ADH6.535127.64113.85101.4890.8981.0872.295ADI7.034137.38122.54109.2297.8387.2777.816ADG7.602148.48132.44118.04105.7394.3284.097AFH8.268161.48144.04128.39114.99102.5891.468AFI8.900173.83155.05138.20123.78110.4298.45

9 AFG9.618 187.85 167.56 149.35 133.77 119.33 106.3910CEH10.396203.05181.11161.43144.59128.98115.0011CEI11.190218.55194.95173.76155.63138.83123.7812CEG12.093236.19210.68187.78168.19150.04133.7713CDH13.108256.02228.36203.54182.31162.63145.0014CDI14.109275.57245.80219.08196.23175.05156.0715CDG15.248297.81265.64236.77212.07189.18168.6716CFH16.586323.95288.95257.55230.68205.78183.4717CFI17.852348.67311.01277.20248.29221.49197.4818CFG19.294376.84336.13299.60268.34239.38213.4319BEH20.658403.48359.90320.78287.32256.30228.5220BEI22.235434.28387.37345.26309.25275.87245.9621BEG24.031469.36418.66373.15334.23298.15265.8322BDH26.047508.73453.78404.46362.27323.16288.1323BDI28.036547.58488.43435.34389.93347.84310.1324BDG30.299591.78527.86470.48421.40375.92335.1725BFH32.957643.69574.16511.75458.37408.90364.5726BFI35.474692.85618.01550.84493.38440.12392.4127BFG38.338748.79667.91595.31533.21475.66424.09牽引級數(shù)牽引速度40鋼帶12345627級級數(shù)組合V176.2207.12238.7280.59334.17392.831AEH5.18329.4225.0221.7118.4715.5113.192AEI5.57831.6626.9323.3719.8816.6914.203AEG6.02934.2229.1125.2621.4918.0415.354ADH6.53537.0931.5527.3823.2919.5616.645ADI7.03439.9233.9629.4725.0721.0517.916ADG7.60243.1436.7031.8527.0922.7519.357AFH8.26846.9239.9234.6429.4724.7421.058AFI8.90050.5142.9737.2931.7226.6322.669AFG9.61854.5946.4440.2934.2828.7824.4810CEH10.39659.0050.1943.5537.0531.1126.4611CEI11.19063.5154.0346.8839.8833.4928.4912CEG12.09368.6358.3950.6643.1036.1930.7813CDH13.10874.3963.2954.9146.7239.2333.3714CDI14.10980.0768.1259.1150.2842.2235.9215CDG15.24886.5473.6263.8854.3445.6338.8216CFH16.58694.1380.0869.4859.1149.6342.2217CFI17.852101.3286.1974.7963.6253.4245.4418CFG19.294109.5093.1580.8368.7657.7449.1219BEH20.658117.2499.7486.5473.6261.8252.5920BEI22.235126.19107.3593.1579.2466.5456.6021BEG24.031136.38116.02100.6785.6471.9161.1722BDH26.047147.83125.76109.1292.8377.9566.3123BDI28.036159.11135.36117.4599.9283.9071.3724BDG30.299171.96146.29126.93107.9890.6777.1325BFH32.957187.04159.12138.07117.4698.6283.9027BFI27BFI35.474201.33171.27148.61126.43106.1690.30BFG38.338217.58185.10160.61136.63114.7397.59注：繞包頭為無極變速設(shè)備主要組成部分本設(shè)備主要由絞籠、繞包頭、鋼帶鎧裝頭、牽引裝置、傳動裝置、電氣控制系統(tǒng)、收線架等部分組成。工作程序6.1作業(yè)防護用品A:手套 6.1作業(yè)防護用品A:手套 B:工作服C：防砸鞋6.2開機前準備工作6.2.1進入生產(chǎn)現(xiàn)場，穿戴好勞動保護用品（工作服、工作帽、手套和工作鞋），保持良好的精神狀態(tài)上崗。6.2.2準備好工裝、模具、量具，如斷線剪、活動板手、游標卡尺、空白流轉(zhuǎn)卡等。6.2.3做好交接班工作，交接時需經(jīng)雙方機長簽字確認后方可進行生產(chǎn)，交接內(nèi)容主要包括產(chǎn)品質(zhì)量、生產(chǎn)進度、設(shè)備是否完好、現(xiàn)場通暢及清潔度、安全注意事項等，必須將所有存在的安全隱患進行記錄、排查和解決后方可生產(chǎn)。6.2.4根據(jù)生產(chǎn)派工單，機長核對機臺所用原材料、半成品、空工裝等聯(lián)系叉車配備到位，且符合工藝要求數(shù)量滿足開機要求。6.2.5開車前對設(shè)備進行全面檢查，加油潤滑，檢查設(shè)備是否正常，安全防護裝置是否關(guān)閉，檢查鋼絲繩、導繩器、反扣裝置、掛鉤、螺母安全銷是否完好。確認正常后方可開機。6.3開機步驟6.3.1合上主機配電柜送電開關(guān)，打開送氣開關(guān)，將保護裝置光幕扳至ON位置。6.3.2按“綠色啟動”按鈕，緩慢調(diào)節(jié)“電機調(diào)速旋鈕”，整機啟動，空車運行檢查設(shè)備運行是否正常。6.3.3確認剎車鎖緊后，打開防護罩，將行車開到空工裝上方，掛好工裝輪上吊環(huán)，吊下空盤抬出軸，將軸放入需上工裝輪輪孔內(nèi)。將半成品輪長度、顏色或線號的絕緣線芯盤按工藝順序上裝到收線盤后并將鎖銷緊鎖牢。上好線盤后從每個搖籃上的線盤將線頭通過搖籃架相應的孔眼及分線盤引到壓模處。按工藝加上填充料必須填到空隙處加好，使之圓整，配備好合適模具將壓模壓緊，根據(jù)產(chǎn)品規(guī)格調(diào)整好節(jié)距檔位，按“啟動”按鈕起機，需要停機時按“停止”按鈕停機從壓模處，將線頭扎緊，用引線將線芯從壓模處引出。引到繞包頭處，根據(jù)工藝要求用繞包帶螺旋繞包成纜線芯使之結(jié)構(gòu)穩(wěn)定。再將計米器復位到0000位開機將線引出。在收線處將引線分開，綁好外端頭，寫好流轉(zhuǎn)卡張貼在內(nèi)端線頭上，按同降，將工裝輪下降到接觸地面，分開放線架，將工裝輪拉出。在上空工裝分開放線架取掉撥插將空工裝對準收線架推入放線架，按上升或下降將頂尖對準工裝輪軸孔，按同進將工裝輪夾緊，再按同升。將工裝輪升至于10厘米至20厘米的高度。將線頭綁在收線輪上，調(diào)制好收線張力才可正常開機。6．4注意事項成纜線芯前端和末端應有明顯標識，如需合盤線段，中間大頭以色別明顯于纜芯的膠帶扎兩道表明頭子所在位置，以提醒下道工序注意，并在流轉(zhuǎn)卡上注明。但成纜線和裝鎧線必須單獨裝盤不可混裝。待電纜端頭通過牽引機后，停機檢查產(chǎn)品的結(jié)構(gòu)，符合工藝要求后方可正常開車。開車過程中，要隨時檢查其外觀和結(jié)構(gòu)尺寸及外徑。下班前停車打掃衛(wèi)生、擦拭設(shè)備，將工裝盤堆放整齊、清理現(xiàn)場線頭，并堆放到指定位置。做好生產(chǎn)工藝記錄。清理好工量模具，放到指定位置或交回有關(guān)部門。檢查壓模是否符合工藝要求，輔助設(shè)備是否能正常使用。設(shè)備運轉(zhuǎn)時，操作人員不得擅自離崗，隨時注意設(shè)備運轉(zhuǎn)是否正常，發(fā)現(xiàn)異常應立即停車檢查。所有物品必須做到定置擺放，嚴禁隨意擺放，水杯等物品嚴禁放在操作臺及設(shè)備上。滾動工裝后，要將工裝停穩(wěn)，并將工裝底部墊好，防止工裝因偏重而自行發(fā)生滾動。清理工作場地使之暢通。6．5作業(yè)安全要求對本機開關(guān)按鈕不熟悉未經(jīng)過安全操作規(guī)程培訓的人員與非本機操作人員嚴禁上機操作。設(shè)備在運轉(zhuǎn)時，防護罩必須處于關(guān)閉狀態(tài)，操作人員應遠離旋轉(zhuǎn)部位（絞籠、繞包頭），于旋轉(zhuǎn)部位側(cè)面、安全警示線以外進行監(jiān)控操作設(shè)備，防止高速旋轉(zhuǎn)過程中線頭或其他零件飛了傷人，站在操作臺附近觀察設(shè)備的運轉(zhuǎn)是否正常，發(fā)現(xiàn)異常時，應立即停機，并切斷電源。吊線行車工作時，下面不許有人操作應站在重物側(cè)面，經(jīng)常檢查行車的反鎖扣裝置、限位、鋼絲繩和加油潤滑，嚴禁斜拉、斜吊。機器在運轉(zhuǎn)時，禁止在機臺上做清潔或調(diào)整修理。潮濕的手不得接觸電器開關(guān)，焊接線頭時要戴護目鏡。禁止私拉電源線，用線頭直接插入插座。潮濕的手禁止開啟或關(guān)閉電源。帶電設(shè)備無裸露線頭。設(shè)備運轉(zhuǎn)期間禁止在旋轉(zhuǎn)部位、及傳動地軸處打掃衛(wèi)生。嚴禁在生產(chǎn)現(xiàn)場打鬧、嬉戲，做與工作無關(guān)的事。每天使用前行車、吊葫蘆前檢查鋼絲繩有無松股，斷股、毛刺，及檢查限位開關(guān)是否有效。若有異常必須及時通知設(shè)備部相關(guān)人員進行維修。使用行車吊物品時，吊鉤必須放在吊裝環(huán)內(nèi)，不得超負荷起吊，行車使用完畢后，停放在安全地點，關(guān)閉電源后，方可離開行車。滾動工裝過程中，要側(cè)身，對于較重的工裝要兩人配合，防止工裝夾手，壓腳等傷害發(fā)生。操作工排線要在排線器外排線，人工排線過程中注意力須集中，只能低速收排線，且與工裝保持安全距離（不得少于1米），避免絞入到收線工