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中英文對(duì)照外文翻譯(文檔含英文原文和中文翻譯)換熱器的優(yōu)化選型【摘要】板式換熱器的優(yōu)化選型是根據(jù)換熱器的用途和工藝過程中的參數(shù)和NTU=KA/MC=△t/△tm,即傳熱單元數(shù)NTU和溫差比(對(duì)數(shù)平均溫差—換熱的動(dòng)力)選擇板片形狀、板式換熱器的類型和結(jié)構(gòu)?!娟P(guān)鍵詞】平均溫差NTU板式蒸發(fā)器冷凝器1平均溫差△tm從公式Q=K△tmA,△tm=1/A∫A(t1-t2)dA中可知,平均溫差△tm是傳熱的驅(qū)動(dòng)力,對(duì)于各種流動(dòng)形式,如能求出平均溫差,即板面兩側(cè)流體間溫差對(duì)面積的平均值,就能出換熱器的傳熱量。平均溫差是一個(gè)較為直觀的概念,也是評(píng)價(jià)板式換熱器性能的一項(xiàng)重要指標(biāo)。1.1對(duì)數(shù)平均溫差的計(jì)算當(dāng)換熱器傳熱量為dQ,溫度上升為dt時(shí),則C=dQ/dt,將C定義為熱容量,它表示單位時(shí)間通過單位面積交換的熱量,即dQ=K(th-tc)dA=K△tdA,兩種流體產(chǎn)生的溫度變化分別為dth=-dQ/Ch,dtc=-dQ/Cc,d△t=d(th-tc)=dQ(1/Cc-1/Ch),則dA=[1/k(1/Cc-1/Ch)]·(d△t/△t),當(dāng)從A=0積分至A=A0時(shí),A0=[1/k(1/Cc-1/Ch)]·㏑[(tho-tci)/(thi-tco)],由于兩種流體間交換的熱量相等,即Q=Ch(thi-tho)=Cc(tco-tci),經(jīng)簡化后可知,Q=KA0{[(tho-tci)-(thi-tco)]/㏑[(tho-tci)/(thi-tco)]},若△t1=thi-tco,△t2=tho-tci,則Q=KA0[(△t1-△t2)/㏑(△t1/△t2)]=KA0△tm,式中的△tm=(△t1-△t2)/㏑(△t1/△t2)。順流△tm=[(thi-tci)-(tho-tco)]/㏑[(thi-tci)/(tho-tci)]逆流△tm=[(thi-tco)-(tho-tci)]/㏑[(thi-tco)/(tho-tci)]對(duì)于各種流動(dòng)型式,在相同的進(jìn)口、出口溫度條件下,逆流的平均溫差最大。當(dāng)板式換熱器入口和出口兩流體的溫差△t1和△t2之間的差不大時(shí),可采用算術(shù)平均溫差(△t1+△t2)/2,一般△t1/△t2小于1.5時(shí),可采用,若△t/△t2為3時(shí),則誤差約為10%。1.2傳熱單元數(shù)法在傳熱單元數(shù)法中引入一個(gè)無量綱參數(shù)NTU,稱為傳熱單元數(shù),它表示板式換熱器的總熱導(dǎo)(即換熱器傳熱熱阻的倒數(shù))與流體熱容量的比值NTU=KA/MC,它表示相對(duì)于流體熱容流量,該換熱器傳熱能力的大小,即換熱器的無量綱“傳熱能力”。對(duì)于板式換熱器來說,KA/MC=△t/△tm,式中△t/△tm稱為溫差比,上式中的右邊的工藝過程用NTUp表示,左邊的換熱設(shè)備的條件用NTUE表示。NTUp是流體溫度的變化與平均溫差的比值,表示的是用1℃△tm的變化引起幾度流體溫度變化的值,當(dāng)△tm大時(shí),NTUp則??;當(dāng)△tm小時(shí),它有變大的傾向。相反,在NTUp變大的過程中,△tm的溫度變化較大,NTUp較小時(shí),其△tm的溫度變化較小(見表1)。表1△tm,NTUp的關(guān)系△tm大△tm小NTUp小NTUp大NTUp大NTUp小△tm的溫度變化大△tm的溫度變化小板式換熱器的優(yōu)化設(shè)計(jì)計(jì)算,就是在已知溫差比NTUE的條件下,合理地確定其型號(hào)、流程和傳熱面積,使NTUp等于NTUE。1.3換熱過程和NTU與供熱空調(diào)相關(guān)的換熱過程如下如示:⑴用蒸汽加熱水⑵水—水換熱a.蒸汽133→133℃c.一次水65→60℃水5→65℃(生活熱水)二次水45←40℃(采暖)b.蒸汽133→133℃d.一次水14→9℃水55→65℃(采暖)二次水13←7℃(制冷)e.一次水29→24℃二次水26←21℃(制冷機(jī)的冷卻)以上5例工藝過程的NTUp(見表2)表2供熱空調(diào)工藝過程的NTUp過程△tmNTUpa133→133℃5→65℃94.86(65-5)/94.86=0.632b133→133℃55→65℃72.88(65-55)/72.88=0.13c65→60℃45←40℃20.00(45-40)/20=0.25d14→9℃13←7℃1.44(13-7)/1.44=4.17e29→24℃26←21℃3.00(26-21)/3=1.671.4板式換熱器和NTUENTUE表示板式換熱器的能力,換熱器的面積是具有一定傳熱長度的單位傳熱體的組合,總傳熱長度是單位長度和流程數(shù)的乘積。當(dāng)NTUE是總數(shù)時(shí),若每1流程數(shù)為NTUe時(shí),則NTUE=n·NTUe(其中n是流程數(shù))。當(dāng)NTUe=NTUE=NTUp時(shí),換熱器為單程。若NTUe﹤NTUp時(shí),則換熱器應(yīng)為多流程,故設(shè)計(jì)時(shí)應(yīng)先預(yù)定n。由于每種板片單程的NTUe值基本上是定值,如適合表2中e的流量為25m3/h的單程板式換熱器的NTUe為17㎡。從NTUe=A·K/MC可知,當(dāng)NTUe為定值時(shí),A·K成反比,仍以e為例,當(dāng)K=500kcal/㎡·h·℃時(shí),A=1.67×25000/500=83.5㎡,流程數(shù)n=83.5/17≈5。當(dāng)K=2500kcal/㎡·h·℃時(shí),A=16.7㎡,流程數(shù)n=1。每一流程的NTUe如下所示:K=500,NTUe=NTUE/n=0.33,K=2500時(shí),NTUe=1.67。由此可知,根據(jù)NTUe即可求出換熱器的流程數(shù),傳熱系數(shù)和傳熱面積。從以上可知,若板式換熱器設(shè)計(jì)不合理,可能使換熱面積過大,也可能使板間流速太高,阻力過大。1.5板式換熱器制造技術(shù)的進(jìn)步,板片種類的增加,提高了板式換熱器對(duì)各種工藝過程的適應(yīng)性。⑴大NTU(∽8),小△tm(∽1~2)的板式換熱器滿足了區(qū)域供冷和熱泵機(jī)組蒸發(fā)器、冷凝器的要求。從以上分析可知,△tm是換熱的驅(qū)動(dòng)力,若△tm小,即意味著驅(qū)動(dòng)力小,要實(shí)現(xiàn)兩種流體之間的換熱,必須增大傳熱系數(shù),增大傳熱面積,為了使傳熱面積不至過大,唯一的是增大傳熱系數(shù)K。①淺密波紋板片是北京市京海換熱設(shè)備制造有限責(zé)任公司開發(fā)的新型板片,它的傳熱系數(shù)約為7000W/㎡·K,是水平平直波紋板的2倍,是人字形波紋板的1.5倍,在區(qū)域供冷中時(shí),檢測的△tm約為1.2。在作為冰蓄冷的乙二醇和冷凍水的換熱器使用中,△tm約為1.5。②板式蒸發(fā)器、板式冷凝器也是北京市京海換熱設(shè)備制造有限責(zé)任公司開發(fā)的適應(yīng)于熱泵機(jī)組的新型換熱器。與管殼式蒸發(fā)器、冷凝器相比,它具有如下優(yōu)點(diǎn):單位體積內(nèi)板式蒸發(fā)器、板式冷凝器的傳熱面積約是管殼式換熱器的3倍;板式蒸發(fā)器的傳熱系數(shù)約為1000~1200W/㎡·K,板式冷凝器的傳熱系數(shù)約為1500~2000W/㎡·K均為管殼式換熱器的2~3倍;在板式蒸發(fā)器上采用了使制冷劑液體分布均勻的分配器裝置,當(dāng)蒸發(fā)器板片數(shù)較多時(shí),可能會(huì)出現(xiàn)制冷劑液體分配不均的,不能充分利用所有蒸發(fā)傳熱面積,使蒸發(fā)溫度低于設(shè)計(jì)計(jì)算溫度。采用分配器后即能克服上述問題。有關(guān)單位檢測數(shù)據(jù)說明,板式蒸發(fā)器、板式冷凝器的傳熱系數(shù)在△tm約為2.5~3℃時(shí),在1500~2000W/㎡·K之間,且阻力小,滿足了熱泵機(jī)組的要求。⑵小NTU(∽0.3~2),大△tm(∽40~90℃)的板式換熱器滿足了熱回收工藝和工藝加熱、冷卻的要求。當(dāng)工藝過程在大△tm的條件下進(jìn)行換熱時(shí),說明驅(qū)動(dòng)力大,所需的傳熱面積較小,對(duì)傳熱系數(shù)要求也不高,但,這種工藝過程或者工作壓力高,或者工作溫度高,或者工藝加熱、冷卻過程的液體中含有纖維或直徑較大的顆粒,對(duì)板式換熱器的承壓、耐溫能力提出了要求,對(duì)換熱器的板間距提出了要求。①排(煙)氣—水板殼式換熱器(省能器),排(煙)氣—空氣板殼式換熱器(空氣預(yù)熱器)是北京市京海換熱設(shè)備制造有限責(zé)任公司和蘭石化共同開發(fā)出來的新型板式換熱器,全焊接板式換熱器中介質(zhì)的換熱是通過板管束來實(shí)現(xiàn)的,組成板管束的板片由專用模具壓制成型,全焊接式板束裝在壓力殼內(nèi)。波紋板片具有靜攪拌作用,能在很低的雷諾數(shù)下形成湍流,且污垢系數(shù)低,傳熱系數(shù)是管殼式換熱器的2~3倍。為了適應(yīng)換熱量大,流體壓降小的要求,板間距大,當(dāng)量直徑約為28㎜。為了滿足工藝的要求板束工作壓力(反壓)P≤4.5Mpa,板束工作壓力(正壓)同殼體工作壓力,不受限制;工作溫度t≤550℃。烏魯木齊石化分公司40萬噸/年連續(xù)重整采用了進(jìn)料(冷介質(zhì))和出料(熱介質(zhì))的板殼式換熱器,進(jìn)料流量50t/h,進(jìn)、出口溫渡88℃,470℃。出料流量50t/h,進(jìn)、出口溫度100℃,500℃,對(duì)數(shù)平均溫差約38℃,總傳熱系數(shù)約為380kcal/㎡·h·℃,熱負(fù)荷達(dá)23×106kcal/h,進(jìn)料壓降20Kpa,出料壓降50Kpa。②多效蒸發(fā)板式加熱器(換熱器),這種換熱器既是工藝加熱裝置,又是重要的熱回收裝置。以前由于板式換熱器的流道?。ò彘g距1.5~5.0㎜),不適宜于氣—?dú)鈸Q熱和蒸氣冷凝;且易堵塞,故不宜用于含懸浮物的流體。為了盡量地發(fā)揮板式換熱器的長處,克服存在問題,適應(yīng)工藝的要求,北京市京海換熱設(shè)備制造有限責(zé)任公司開發(fā)出了新型的多效蒸發(fā)板式換熱器,這種板式換熱器屬寬流道型,其板間距為8.0㎜,適合于蒸氣冷凝,適合于含懸浮物的流體,且不易堵塞,最大處理量達(dá)1200m3/h。原文NewplateheatexchangeroptimizationSelectionAbstract:TheplateheatexchangerSelectionisbasedontheoptimizationoftheuseofheatexchangersandintheprocessoftheparametersandNTU=KA/MC=△t/△tm,thatis,transferunitsofNTUandthetemperaturedifferencethan(theaveragetemperaturedifference--Heattransferinpower)chooseplateshapes,plateheatexchangerandthetypeofstructure.

Keywords:theaveragetemperaturedifferencebetweenNTUplateevaporatorcondenser1averagetemperaturedifference△tm

Whentheheatexchangertoheat-dQ,whenthetemperaturerosetodt,C=dQ/dt,Cwillbedefinedasheatcapacity,itsaidunitsoftimethroughtheexchangeofheatperunitarea,dQ=K(th-tc)dA=K△tdA,twoofthefluidtemperaturechangesweredth=-dQ/Ch,dtc=-dQ/Cc,d△t=d(th-tc)=dQ(1/Cc-1/Ch),whiledA=[1/k(1/Cc-1/Ch)]?(d△t/△t),whentheA=0pointstoA=A0when,A0=[1/k(1/Cc-1/Ch)]?㏑[(tho-tci)/(thi-tco)],becauseoftwofluidexchangebetweentheheatequivalent,thatis,Q=Ch(thi-tho)=Cc(tco-tci),thesimplifiedKnow,Q=KA0([(tho-tci)-(thi-tco)]/㏑[(tho-tci)/(thi-tco)]),if△t1=thi-tco,△t2=tho-tci,Q=KA0[(△t1-△t2)/㏑(△t1/△t2)]=KA0△tm,in-△tm=(△t1-△t2)/㏑(△t1/△t2).Down△tm=[(thi-tci)-(tho-tco)]/㏑[(thi-tci)/(tho-tci)]Countercurrent△tm=[(thi-tco)-(tho-tci)]/㏑[(thi-tco)/(tho-tci)]Forvariousflowpatternsinthesameimport,exportundertheconditionsoftemperature,theaveragetemperaturedifferencebetweenthelargestcounter-current.Whentheplateheatexchangerimportandexportofthefluidtemperaturedifferencebetweenthetwo△t1andthedifferencebetween△t2notavailablewhenarithmeticaveragetemperature(△t1+△t2)/2,General△t1/△t2lessthan1.5,Maybe,if△t/△t2for3:00,theerrorisabout10percent.1.2thenumberoftransferunitsIntheheattransferunitoftheintroductionofafewdimensionlessparametersNTU,knownasthenumberoftransferunits,itsaidplateheatexchangerofthetotalthermalconductivity(heatexchangerheatresistanceofthecountdown)andtheratiooffluidheatcapacityNTU=KA/MC,itsaidinrelationtoheatfluidflow,heattransfercapacityoftheheatexchangerofthesizeoftheheatexchangerthatis,non-dimensional"heattransfercapability."Theplateheatexchangerfor,KA/MC=△t/△tm,where△t/△tmknownasthetemperaturedifferencethan,ontherightsideoftheprocessusedNTUpthatlefttheconditionsofheattransferequipmentusedNTUEsaid.NTUpisfluidtemperaturechangesintemperatureandtheaverageratiothatisused1℃△tmofseveralchangesinthevalueoffluidtemperaturechanges,when△tmlarge,NTUpissmallwhen△tmhours,ithasbecomebiggerThetendency.Onthecontrary,inNTUplargerintheprocess,△tmofthelargertemperaturechanges,NTUpsmaller,its△tmsmallchangesintemperature(seetable1).Table1△tm,NTUprelations△tmlarge△tmsmallNTUpsmallNTUplargeNTUplargeNTUpsmall△tmlargechangesintemperature△tmsmallchangesintemperaturePlateheatexchanger,theoptimaldesign,isknownNTUEtemperaturedifferencethantheconditions,todetermineareasonablemodel,processesandheattransferarea,equivalenttoNTUpNTUE.1.3heattransferprocessandtheNTUHeatingandair-conditioningrelatedtotheheattransferprocessiftheshowareasfollows:⑴steamheatingwater⑵water-waterheatexchangera.steam133→133℃c.awater65→60℃Water5→65℃(hotwater)Secondarywater45←40℃(heating)b.Steam133→133℃d.awater14→9℃Water55→65℃(heating)secondarywater13←7℃(refrigeration)e.awater29→24℃

Secondarywater26←21℃(refrigeratorcooling)MorethanfivecasesoftheprocessNTUp(seetable2)Table2heatingair-conditioningprocessofNTUpprocess△tmNTUpa133→133℃5→65℃94.86(65-5)/94.86=0.632b133→133℃55→65℃72.88(65-55)/72.88=0.13c65→60℃45←40℃20.00(45-40)/20=0.25d14→9℃13←7℃1.44(13-7)/1.44=4.17e29→24℃26←21℃3.00(26-21)/3=1.671.4plateheatexchangerandNTUENTUEplateheatexchangerthatthecapacityofheatexchangeristhesizeofacertainlengthoftheheatandthecombinationofheattransferunits,thetotallengthofheattransferprocessisthelengthandnumberofunitsoftheproduct.WhenthetotalnumberofNTUEis,ifthenumberofprocessesforevery1NTUe,thenNTUE=n?NTUe(wherenisthenumberofprocesses).WhenNTUe=NTUE=NTUp,theheatexchangerforone-way.IfNTUe<NTUp,theheatexchangerformanyprocesses,itshouldbedesignedtotargetn.Aseachplateofone-wayNTUevalueisessentiallyfixedvalue,suchasineTable2fortheflowof25m3/hoftheone-wayNTUeplateheatexchangerfor17squaremeters.FromNTUe=A?K/MCtellsusthatwhenNTUetobeonduty,A?Kisinverselyproportional,stilleexample,whenK=500kcal/㎡?h?℃time,A=1.67×25000/500=83.5㎡,theprocessofn=83.5/17≈5.WhenK=2500kcal/㎡?h?℃time,A=16.7squaremeters,theflowofn=1.EachprocessNTUeasfollows:K=500,NTUe=NTUE/n=0.33,K=2500when,NTUe=1.67.So,canbeobtainedunderNTUetheflowofheatexchangers,heattransfercoefficientandheattransferarea.Fromtheabovewecanseethatiftheplateheatexchangerdesignunreasonableandlikelytoheattransferareaistoolarge,mayalsobepartitionedsothatflowistoohigh,toomuchresistance.1.5plateheatexchangermanufacturingandtechnologicalprogress,platetypeofincrease,raisingtheplateheatexchangerofthevariousprocessesofadaptation.⑴theNTU(∽8),small△tm(∽1~2)theplateheatexchangertomeetthedistrictcoolingandheatpumpunitsevaporator,condenserrequirements.Fromtheaboveanalysisknow,△tmisthedrivingforceofheattransfer,if△tmsmall,meansthatthedriverofsmall,toachievetheheattransferbetweenthetwofluid,wemustincreaseheattransfercoefficient,increasingheattransferarea,inordertoHeattomakeuptoolarge,istheonlyincreaseheattransfercoefficientK.

①shallowplateofcorrugatedBeijing,Beijingistheheattransferequipmentmanufacturerslimitedliabilitycompanydevelopedanewtypeofplate,theheattransfercoefficientofabout7000W/㎡?K,istheleveloftheflatcorrugatedboardtwotimes,ischevronCorrugatedsheetsof1.5times,intheregionalcooling,thedetectionof△tmisabout1.2.Asinicestorageofethyleneglycolandchilledwateruseintheheatexchanger,△tmisabout1.5.②plateevaporator,condenserplateBeijing,Beijingisalsotheheattransferequipmentmanufacturerslimitedliabilitycompaniesadapttothedevelopmentofanewtypeofheatpumpunitsintheheatexchanger.Andtheshell-and-evaporator,comparedtothecondenser,whichhasthefollowingadvantages:unitvolumeintheevaporatorplate,theplatecondenserisaheattransferareaofshellandtubeheatexchangerofthreetimestheplateevaporatorheattransfercoefficientAbout1000~1200W/㎡?K,thecondenserplateheattransfercoefficientofabout1500~2000W/㎡?KareshellheatexchangertwotothreetimestheplateontheevaporatorusedtoRefrigerantdistributorofliquidevenlydistributeddevices,whentheevaporatorplateafewmore,maybeunevendistributionofliquidrefrigerantandcannottakefulladvantageofalltheheatandevaporationarea,evaporationtemperaturelowerthanthecalculateddesigntemperature.Afteradistributorovercometheseproblems.Detectionofdataontherelevantunits,evaporatorplate,theplatecondenserintheheattransfercoefficient△tmabout2.5~3℃,in1500~2000W/㎡?Kbetweentheresistanceandsmall,satisfyingtheheatpumpunitsRequirements.⑵smallNTU(∽0.3~2),the△tm(∽40~90℃)oftheplateheatexchangertomeettheheatrecoveryprocessandtheprocessheatingandcoolingrequirements.Whentheprocessinthe△tmconductedunderconditionsofheattransfer,thatdrivingforce,theheatandthesmaller,theheattransfercoefficientdemandisnothigh,butthatthisprocessorhigh-pressurework,orworkHightemperature,orprocessheatingandcoolingprocessintheliquidcontainingfiberdiameterorlargerparticles,theplateheatexchanger,thepressure,temperatureandabilitytorequest,theheatexchangertotheplatespacingrequirements.

①Pai(breathing)gas-watershellheatexchanger(Provincecan),Pai(breathing)gas-shell-airheatexchangers(airpreheater)isaheatexchangerinBeijingBeijing-equipmentmanufacturerslimitedliabilityPortlandpetrochemicalcompaniesandco-developedanewtypeofplateheatexchanger,allweldedplateheatexchangerintheheattransferthroughthemediumtoachievethecontrolboard,composedofboardcontrolbytheplateforformingmoldsuppression,all-welded-Beaminstalledinthepressureshell.Corrugatedplatewithstaticmixing,inaverylowReynoldsnumberformedundertheturbulence,andlowcoefficientofdirt,theheattransfercoefficientistheshellandtubeheatexchangerofthetwoorthreetimes.Inordertoadapttotheheattransfer,fluidpressureontherequest,boardspace,equivalentdiameterofabout28mm.Inordertomeetthedemandsofworkpre

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