Vectolub MQL applications微量潤滑系統(tǒng)-ch

Vectolubapplications

Vectolub微量潤滑系統(tǒng)的應用

Summary

概述1)Applications:應用-Vectolub–lubricationonstampingpress沖壓-Externallubricationonamillingmachine銑床外置式潤滑-OnboardVectolubunit–aeronauticindustry

航空工業(yè)機身Vectolub裝置2)Workingprinciple工作原理3)Vectolub?:thenewrange新應用范圍1

Applications應用

12/18/2023?SKFSlide4WillyVogelAG1

Vectolub:lubricationon

stampingpress

Vectolub沖壓應用

12/18/2023?SKFSlide5WillyVogelAGStampingpresslubrication

沖壓潤滑

材料寬度：50－400mm可用潤滑帶材的兩面5個上噴嘴5個下噴嘴

根據(jù)沖壓機的沖壓次數(shù)PLC可以自動控制微量泵的脈沖動作。

SpecialVectolubVE4unit專用的VectolubVE4單元微量泵每次0.03ml根據(jù)帶材寬度手動開關可以控制單個噴嘴Advantages優(yōu)勢-Nomist無油霧-Veryeasytosettheunitaccordingtothespeedofthepressandthemetalsheetwidth根據(jù)帶材寬度和沖壓速度很容易設置-Lowlubricantconsumption潤滑劑消耗非常少-Volumetricmeteringindependentfromtheoilviscosity依據(jù)粘度獨立計量Customers

客戶群

-Carindustry汽車工業(yè)-Suppliersofthecarindustry汽車零部件供應商-Cansmanufacturers罐頭生產廠-Electriccomponentsmanufacturers電子接插件制造商Example:wedelivered3unitstoLegrand-SchneiderElectricwithamarketpotentialof50furtherunits(unitsalesprice:5000€)案例：我們供應3套給Legrand羅格朗，施奈德電氣有潛在的50套。

-InFrance30to40%oftheVectolubunitshavebeensoldforapplicationsonpresses,(200units/year).在法國約有30－40％Vectlub用于沖壓（200套/年）-Therearesurelydifferentapplicationsinyourowncountry.

在每個國家有類似的應用Stampingpresslubrication沖壓設備潤滑VectolubsystemVectlub潤滑系統(tǒng)

Andalsofor:Chainlubrication用于鏈條潤滑Assemblylubricationwithoil需要油油的組裝Stamping,formingetc…沖壓，成型

Externallubricationonamillingmachine銑床外置潤滑

12/18/2023?SKFSlide12WillyVogelAGExampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機制造工業(yè)上銑床上外部潤滑案例Machiningofaluminumworkpiecesonathreespindlemillingmachinewithcutterof8mmto200mmdiameter.使用直徑8－200mm的銑刀三軸銑床加工鋁合金部件Lubricant:biodegradableoil38mm2/sec潤滑劑：38mm2/sec生物降解油帶噴嘴的圓形支架Exampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機制造工業(yè)上銑床上外部潤滑案例1個用來吹走切屑的噴嘴－7公斤4個120度的扇型噴油嘴NozzleAC4071C.dwfExampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機制造工業(yè)上銑床上外部潤滑案例Exampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機制造工業(yè)上銑床上外部潤滑案例Cutter,200mmdiameter.200mm銑刀Everynozzleisworking,butonlyoneatonce.每個噴嘴輪流工作Cycleexample:循環(huán)舉例：Nozzle1oiling0.3sec=30mm3Nozzle2oiling0.3sec=30mm3Nozzle3oiling0.3sec=30mm3Nozzle4oiling0.3sec=30mm3Nozzleblowing1secNozzle1oiling0.3sec=30mm3Etc.Cutter,8mmdiameter.8mm銑刀Onlyonenozzleisworking.只有1個噴嘴工作Cycleexample:循環(huán)舉例Nozzle1oiling1.2sec=120mm3Nozzleblowing0.2secNozzle1oiling1.2sec=120mm3Etc.4套4連裝的微量泵Exampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機制造工業(yè)上銑床上外部潤滑案例16個時間可調節(jié)的氣動脈沖閥Vectolubunitfor4spindles

4個主軸的Vectolub系統(tǒng)Advantages優(yōu)勢-Efficientsolutionformachines,onwhichitisnotpossibletohaveaninternalMQLsystem.在內潤滑MQL系統(tǒng)不允許的情況下提供了機床的有效解決方案-Itispossibletolubricatecutterswithdifferentsizeswithoutchangingthepositionofthenozzles.可以潤滑噴嘴位置無需變化的不同尺寸的刀具Lowlubricantconsumption.Onlyonenozzleisworkingeverytime.

潤滑劑消耗量非常少。同一時間僅一個噴嘴工作。Chipsareblastoutofthemachiningareawithairunderpressure(7bar).切屑由1個7公斤的空氣噴嘴吹處切削區(qū)域Wehavesold8systemstoEADSFranceandDassaultAviation:有8套系統(tǒng)供給法國歐洲航宇集團和Dassault航空公司

Potentialmarket:aircraftbuildingindustry潛在市場：飛機制造工業(yè)Exampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機制造工業(yè)上銑床上外部潤滑案例

OnboardVectolubunit–Aeronauticindustry

航空工業(yè)機身Vectolub系統(tǒng)2023/12/18?SKFSlide20WillyVogelAG1OnboardVectolubunitVectolub

系統(tǒng)機身上應用空中客車Descriptionofthedrillingoperation

鉆孔作業(yè)描述Oneachoperationtheoperatorputsthedrillingmachineonagridwithdrillbushes.在鉆孔時操作員將鉆機放置在格子形的鉆架上。Oneachoperationcorrespondsadiameterofdrilling.每次對應一個孔徑Thethicknessofthematerialgoesfrom10mmto70mm.Itis“sandwich”materialcomposedbycarbonfibres,aluminium,titanium…材料為厚度從10到70mm碳纖維、鋁合金、鈦的復合材料Thediametersizesforthedrillinggofrom?4,17mmto?15,9mm.鉆孔直徑從?4,17mm至?15,9mmWhyusingmicrolubricationwiththis

process?為何此工藝需要微量潤滑？Tohaveacleanareafortheoperator,操作員工作區(qū)域干凈Tokeepthesyntheticfilmbetweenthe2surfacesofthewingunpolluted,保持機翼2層間不受污染-Tolongertoollife,延長刀具壽命Tohavegoodefficiencyofthedrillingmachine.提高鉆孔機工作效率TheportabletoolwithaVogelMQLunit

帶VogelMQL裝置的便攜工具MQL單元鉆孔機MQLunit:details

MQL單元配置氣量調節(jié)微量泵氣動脈沖閥油箱鉆孔計數(shù)器Technicaldata技術參數(shù)-Oilflowcanbesetfrom5mm3/pulseto30mm3/impulsewithdifferentmeteringrings油量可由不同的計量環(huán)調節(jié)從0.005-0.03ml-Maximumfrequency:3pulses/second頻率最快：3次/秒-Airflowcanbesetwithseveralmeteringhole(?0.8,?1.4,?2)

空氣噴嘴有幾種不同的孔徑-Reservoircapacity:55cm3油箱容積：55ml-Maximumpressureforoilrefilling:0.2bar最大油壓：0.2公斤-Weight:重量650g,size尺寸:160x70x50mmDrillinginaeronauticsector

航空部門鉆孔-Actuallywehavesold1480unitstoAirbusFrance(sellingunitprice~750€)

我們實際供應給空中客車1480套-Potentialmarket:1200units

潛在市場：1200套（或更多）-Otherpotentialmarkets:其他潛在市場

EADS-DASAinGermany歐洲航宇德國公司

AirbusEngland空客英國公司

AirbusSpain空客西班牙公司

BoeingUSA美國波音

Vectolub:workingprinciple

Vectolub系統(tǒng)工作原理12/18/2023?SKFSlide28WillyVogelAG2Vectolubsystem

Vectolub系統(tǒng)氣動閥推動微量泵從油箱經過同軸管路輸送潤滑劑到噴嘴低壓空氣從微量泵送來的定量潤滑劑Thelow-pressurecarrierairconductedthroughthetubeisswirledinthenozzle.低壓空氣通過管路在噴嘴內形成渦流。Asaresult,themeteredquantityofoilisbrokendownintomicrodropletsthatthenmaketheirwaywiththecarrierairtothelubricationpointwithoutforminganymist.被計量的潤滑劑被打成微粒噴到潤滑點，但是沒有油霧。Vectolubsystem

Vectolub系統(tǒng)VectolubonmodularconceptAvailablesinceSeptember2005從2005年9月起Vectolub可以模塊化供應Vectolubsystem

Vectolub系統(tǒng)各種噴嘴：Vectolubsystem

Vectolub系統(tǒng)噴嘴Vectolubsystem

Vectolub系統(tǒng)圓形噴嘴標準圓形噴嘴側面圓形噴嘴噴嘴Vectolubsystem

Vectolub系統(tǒng)應用領域：鋼帶沖壓潤滑，鋁錠儲存前噴油寬范圍噴嘴Thenozzles:噴嘴Vectolubsystem

Vectolub系統(tǒng)Annularjetnozzle環(huán)形噴嘴Fieldofapplication:應用領域Insidecylinderoilcoating活塞缸噴油e.g:lubricationofautomotivespartsbeforeassembling

汽車零部件組裝前潤滑-pumpforcoolingsystem冷卻系統(tǒng)泵-Motorpistons發(fā)動機活塞

Vectolub?:thenewrange

Vectolub新產品系列12/18/2023?SKFSlide36WillyVogelAG3Vectolub?applicationfields

Vectolub應用領域Theexternalminimalquantitylubricationistheappropriatesolutionformanyindustrialapplications外部微量潤滑提供了許多行業(yè)的潤滑解決方案。Sawing,drilling,tapping,milling,barturningdrawing,cutting,punching,stamping…鋸切、鉆孔、攻絲、銑削、車削、切斷、沖孔、沖壓Motoroiling,componentsassembling,lubricationofconveyorchain…發(fā)動機噴油、部件組裝，傳送帶Lubricationofconveyorchain,ofconditioninglines傳送鏈條鏈條潤滑Drilling,assembling鉆孔，裝配Lubricationofcuttingtools,offoldingmachine切割工具，折疊設備Lubricationofconveyorchain輸送帶鏈條潤滑Vectolub?applicationfields

Vectolub應用領域ThereisawiderangeofapplicationfieldsfortheVectolub?systems:Vectolub系統(tǒng)廣泛的應用領域：Anewgeneration

新一代產品ThenewVectolub?range,withtheVTECandVE1Bunits,aimstoreplacethepreviousgenerationofVectolub?unitsVE1toVE4.新的Vogel產品，VTEC和VE1B單元，用來替換先前的VE1到VE4單元。VTECunits

VTEC單元Amodularlubricationunit模塊化潤滑單元EveryVTECunitismadeofdifferentseveraldifferentmodules(upto8modulesforoneunit).每個VTEC單元由幾個不同的模塊組成（最多8個）Thesemodulesaredifferentfromeachotherintheir:各個模塊各有不同?controlmode控制模塊?monitoringmode監(jiān)控模塊?modelofmicropump微量泵模塊Thismodularityoffersarichvarietyofversions.各個模塊提供各種豐富的功能Furthermoreasthemodulesarepreassembled,wecananswerveryquicklytotherequestofourclients.模塊預裝，我們能夠很快的響應客戶的要求。ThedeliverytimeofaVTECunitisthereforenotablyreduced.VTEC單元的交貨時間顯著減少了。?MQLsystemwithupto8outlets.最多8個出口的微量潤滑系統(tǒng)?Fullmodularsystem.Itfitsperfectlytotheapplicationoftheclient.模塊化系統(tǒng)，能很好地滿足客戶地應用需求。?Retrofitsystem.Itispossibletoremoveortoaddatanytimeamoduletothesystem.系統(tǒng)更新，隨時隨地可以添加和減少模塊。?Multipurposesystem.Asinglesystemcanlubricatedifferentindependentapplications.多用途系統(tǒng)，一個單獨系統(tǒng)可以潤滑獨立的不同應用。?Reliablesystem.Everyoutletcanbeindependentlycontrolledandmonitored.可靠的系統(tǒng)。每個出口可以獨立控制和監(jiān)控。VTECunits

VTEC單元VTECunits

VTEC單元1－8個潤滑點整個模塊系統(tǒng)壓力開關氣壓監(jiān)控氣動脈沖閥推動微量泵總氣電磁閥旋鈕調節(jié)微量泵微量泵的動作由電磁閥驅動輸送氣量每個出口調節(jié)輸送氣壓可以目測到每個模塊可以獨立控制監(jiān)控帶快速接頭的同軸管路出口微量泵調節(jié)圈VE1Bunits

VE1B單元?MQLsystemwithupto4outlets.多至4出口的微量潤滑系統(tǒng)?EconomicalMQLsystem.經濟的微量潤滑系統(tǒng)?Compactsystemrequiringfewspace.Itcanbeinstalledclosertotheapplication.僅需很小空間的緊湊系統(tǒng)，可以安裝在應用點附近。?Userfriendlysystem.Onlyonecontrolsettingforallmicropumps.

具親和力的系統(tǒng)，一步設定可以控制所有微量泵。?Thissystemcanbesoldinkits.此系統(tǒng)能夠整套供應。VE1Bunits

VE1B單元

1－4個潤滑點很小空間的緊湊系統(tǒng)可帶或不帶油箱0.3升油箱氣動脈沖閥驅動微量泵旋鈕調節(jié)微量泵每個出口出氣量的調節(jié)閥電磁閥驅動微量泵獨立油箱的進油口計量圈調節(jié)微量泵Accessories

配件WiththenewVectolub?units,wealsoofferacompleterangeofaccessories,whichmakespossibletoinstallacompleteMQLinstallation.VectLubb系統(tǒng)，我們提供各種附件以解決整套微量潤滑的解決方案。?Lubricantreservoirswithcapacitiesfrom1to10liters,withpossibilityofmin.levelswitch油箱1－10升，可選低液位開關?Projectionunitswithorwithoutprojectiontube(articulatedplasticorbendablecoppertube)噴嘴有和沒帶噴管（塑料萬向節(jié)和可彎曲銅管）?Nozzleswithdifferentjet:circularjet,finecircularjet,widejet,annularjetandnozzlesforspecialapplications噴嘴類型各不相同：圓形，寬幅，環(huán)形等用于特殊應用的噴嘴。?Coaxiallines,1to5m,polyamideorreinforcedlines

同軸管路，1－5米塑料管和增強管。Documentation

資料Acompletedocumentationavailableindifferentlanguages*完整的各種語言資料?Vectolub?,VTECunit–No.1-4401?AccessoriesVectolub?-No.1-4402?Vectolub?,VE1Bunit–No.1-4403?VTECoperatinginstructions–No.951-130-440?VE1Boperatinginstructions–No.951-130-441?CD-romVTEC–No.T09-05/01*)DocumentationavailableinFrench,EnglishandGerman資料有法語、英語、德語三種。VTECdemonstrationKit

VTEC演示套件WiththedemonstrationkitVTEC,whichisveryeasytocarry,youcanpresenttheVectolub?technologydirectlyattheclient’splace.VTEC演示套裝，非常容易攜帶，在客戶工廠可以直接展示Vectolub技術。Thekitconsistsin:套裝包括：?AVTECunit,twooutletswithpneumaticpulse