鈑金工藝專業(yè)術語

鈑金工藝業(yè)術語按基本工藝順序：剪料：指材料經過剪板得到矩形工件的工藝程。下料：指工件經過LASER切或數控沖床沖的工藝過程。落料：指在普通沖床或他設備上使用模具加得到產品形狀的工藝程。沖孔：指工件由普通沖和模具加工孔的工藝程。折彎：指工件由折彎機型的工藝過程。成形：指在普通沖床或他設備上使用模具使件變形的工藝過程。抽孔：也叫“翻邊”，指在通沖床或其他設備上用模具對工件形成孔邊翻起的工藝過程8、攻牙：指在工件加工出內螺紋的工藝程。擴孔：指用鉆頭或銑刀工件上小孔加工為大的工藝過程。沉孔：指為配合類似沉螺釘一類的連接件，在工件上加工出有錐的孔的工藝過程。11、壓鉚：指用沖床或油壓機把壓螺母、壓鉚螺釘或壓螺母柱等緊固件牢固壓接在工件上的工藝過程漲鉚：指先將工件沉孔再采用沖床或油壓機漲鉚螺母牢固地壓接工件上的工藝過程。拉母：指采用類似鉚接工藝。用拉母槍把拉螺母（POP）等接件牢固地連接在工上的工藝過程。拉鉚：指以拉鉚槍為工用拉釘將兩個或兩個上工件緊密地連接在起的工藝過程。鉚接：用鉚釘將兩個或個以上工件面對面連在一起的工藝過程，是沉頭鉚接，需將工件先進行沉孔。沖凸包：指在沖床或油機用模具使工件形成起形狀的工藝過程。沖撕裂：也叫“沖橋”，指沖床或油壓機用模具工件形成像橋一樣狀的工藝過程。沖?。褐甘褂媚＞咴诠ど蠜_出文字、符號或他印跡的工藝過程。切角：指在沖床或油壓上使用模具對工件角行切除的工藝過程。沖網孔：指在普通沖床或數控沖床上用模具工件沖出網狀的孔。拍平：指對有一定形狀工件過渡到平整的工過程。鉆孔：指在鉆床或銑床使用鉆頭對工件進行孔的工藝過程。倒角：指使用模具、銼、打磨機等對工件的角進行加工的工藝過。校平：指工件加工前、不平整，使用其他的備對工件進行平整的程。回牙：指對預先攻有牙工件進行第二次螺牙修復的過程。貼保護膜：指使用能保工件表面的薄膜對工表面進行防護的工藝程。撕保護膜：指對工件表保護薄膜進行的清理程。校形：指對已加工成形來的工件進行調整的藝過程。熱縮：指使用加熱設備熱風槍、烤箱）對套工件的塑膠進行緊縮工藝過程。貼標簽：指把標簽貼到件指定位置的工藝過。拉絲：指使用拉絲機和帶對工件表面進行的種紋路處理的過程。拋光：指使用拋光設備工件表面進行光亮處的工藝過程。熱處理：指為提高工件硬度進行特殊處理的藝過程。去毛刺：指對工件進行金加工過程中，用打機、銼刀等工具去除件毛邊，使工件加工處光滑、平整的工藝程。氬弧焊：指工件和工件接由氬弧焊機在工件緣或接縫處焊接的工過程。其中又分為斷續(xù)焊、滿焊等，要在紙上標示清楚。鈑鈑金設計常用的它術語碰焊：又稱：“點焊”，是由碰焊機將工件面對焊接連接的工藝過。植焊：指用植焊槍將植螺釘牢固地焊接在工上的工藝過程。焊接打磨：主要指采用磨機、銼刀等工具使件焊疤處光滑、平整工藝過程。前處理：指工件鈑金加完成后，在噴漆或噴以前，用電解溶液對件進行除油、除銹及增加工件表面覆膜（磷化膜）并清洗的工過程。刮灰：指采用原子灰彌工件表面的缺陷如焊縫隙或凹坑的工藝過。刮灰打磨：主要指采用磨機或砂布針對刮灰的工件，進行表面拋的工藝過程。42、噴油：指用專用噴槍把油漆均地噴附于工件表面的藝過程。噴粉：指采用噴槍把粉均勻地噴涂在工件表的工藝過程。絲?。褐赣脤Ｓ糜湍珴B過特別的網格在工件面形成文字或圖案的藝過程。電鍍：指為保護或美觀件而在工件表面鍍上層金屬的工藝過程。氧化：指為保護或美觀件而在工件表面形成化膜的工藝過程。噴砂：指通過噴砂機噴對工件表面進行處理工藝過程組裝：指把兩個以上的件裝配在一起的工藝程。包裝：指對工件進行防，便于運輸的過程。斷差抽形（沖模）回壓抽牙（抽孔后攻牙）沙拉（沉孔）通孔擴孔enlargehole

推板導住ejectorguide自鉚self-chinching

直導套

guidebush,straight[straight全周壓毛邊allroundburr平頭拉釘set-headrivet表面處理finish

bushing]帶頭導套guidebush,straight{shoulderbushing}定位銷dowelpin

推板導套

ejectorguidebush[ejector掛鉤hook平頭鉚釘closed-endrivet焊接線weldline塑料固定栓fastener,plastic,push-type壓合膠粘劑pressuresensitiveadhesive尼龍綁帶tiewrap,nylon五金件hardware泡棉靜電導片gasket,foam,貼紙labeling鈹銅靜電導片gasket,beck,烤漆paint圓頭螺釘button-headscrew電鍍plating平頭螺母nutflush銘板nameplate

bushing]定位圈Locatingring錐形定位件mouldbaseslocatingelements復位桿ejectorplatereturnpin[push-backpin]限位釘stoppin[stopbutton]限位塊stopblock[stoppad]定距拉桿puller[length]bolt定距拉板puller[limit]plate成形推桿formingejectorpin圓柱頭推桿ejectorpinwithcylindricalhead帶肩推桿shoulderedejectorpin扁推桿flatejectorpin推管ejectorsleeve推塊ejectorpad平齊自鉚flush,self-clinching包裝packing緊固螺絲fixscrew鐵材零件sheetmetalparts組裝assembly塑料零件plasticparts

推件板stripperplate推桿固定板ejectorretainerplate推板ejectionplate[electorplate]連接推桿ejectortierod沖裁間隙blankingclearance模具閉合高度dieshutheight凹陷,頂針sinkmark

壓力機閉合高度

shutheightOfpress壓邊鉚釘open-endrivet插孔jack彈簧螺絲caps度thick文字,記號charactor半沖孔springslice角corner基座chassis自鎖螺母nutself-clenching承座bracket軸肘式鉚接togglelock承架horsing卡尺caliper下蓋base打印字模stampletter去毛邊deburr反面farside正面inside下料blank(blanking)去除remove量具measuringtools板規(guī)plategauge比例規(guī)proportionaldividers標準規(guī)standardgauge齒輪規(guī)geartoothgauge丁字尺t-square分線規(guī)divider;dividers鋼尺steelrule工作量規(guī)workinggauge厚薄規(guī)feeler(gauge)角尺anglesquare角規(guī)anglegauge

machine沖模壽命dielife壓力中心centerload沖模中心centerdie沖壓方向pressingdirection送料方向feeddirection排樣blanklayout搭邊scrap進距feedpitch切邊余量trimmingallowance毛刺burr沖裁力blankingforce彎曲力bendingforce拉仲力drawingforce擠壓力extrudingforce卸料力strippingforce推件力ejectingforce頂件力kickingforce壓料力pressureplateforce壓邊力blackholderforce毛坯blank;中性層neutralplane彎曲角bendingangle彎曲線bendingline;回彈springback相對彎曲半徑relativebendingradius彎曲半徑bendingradius最小彎曲半徑minimumbendingradius彎曲件展開長度blanklengthbends拉伸系數drawingcoefficient脹形系數bulgingcoefficient翻孔系數burringcoefficient金屬卷尺metallictape

最小沖孔直徑

minimumdiameterof卡尺calipers;caliper刻度尺graduationruler塊規(guī)gauge(block)量規(guī)gauge

piercing轉角半徑radius相對轉角半徑-relativeadios;相對高度relativeheight螺距規(guī)screwpitchgauge螺紋千分尺screwmicrometer

相對厚度relativethinness凸模圓角半徑punchradius內徑千分尺

micrometerinsidecaliper;

凸模總長punchoveralllengthinsidemicrometer內卡鉗insidecaliper皮尺tape(/measure)平面規(guī)surfacegauge千分表dialindicator千分尺micrometer曲尺carpenterssquare三角尺setsquare

凹模圓角半徑matrixradius凹?？傞Lmatrixoveralllength排料孔直徑reliefholediameter分型面partingline水平分型面horizontalpartingline垂直分型面verticalpartingline澆注系統(tǒng)feedsystem主流道sprue深度千分尺

micrometerdepthgauge;分流道runnerdepthmicrometer橢圓規(guī)ellipsograph外徑千分尺outsidemicrometer外卡鉗outsidecaliper隙規(guī)gap(/clearance)gauge線規(guī)wiregauge斜角規(guī)bevelsquare游標卡尺verniercaliper圓規(guī)compasses折尺foldingpocketmeasure(/ruler)直尺straightedge中心規(guī)centregauge錐度規(guī)tapergauge組合角尺combinationset其它用語OTHER圓角半徑filletradius雙點沖床,兩點壓力twopointpress(金屬)支撐板tiestrap基座subplate沉頭孔,沉孔counterbore切斷Cutting分斷parting分切加工下料blanking沖孔piercing/punching切邊trimming沖缺口notching沖切縫lancing

澆口gate直澆道sprue橫澆道runner溢流槽overflowwell直接澆口direct[spore]gate環(huán)形澆口ringgate輪輻澆口spoke[spider]gate點澆口pin-pointgate側澆口edgegate盤形澆口disk[diaphragm]gate潛伏澆口submarine[tunnel]gate扇形澆口fangate護耳澆口tabgate冷料穴cold-slugwell溢料槽flash[spew]groove排氣槽(孔)vent(Ofmould)注射能力shotcapacity收縮率shrinkage注射壓力injectionpressure鎖模力clamping[locking]force成形壓力mouldingpressure模內壓力internalmouldpressure[cavitypressure]開模力mouldopeningforce脫模力ejectionforce抽芯力core-pulling抽芯距core-pullingdistance準下料half-blanking

最大開距

maximumdaylight[open刮光加工shaving精密下料fineblanking精整下料finishblanking突條成形beading

daylight]投影面積projectedarea沖壓加工stamping(pressworking)沖床Press浮壓成形embossing肋條成形ribbing鼓脹成形bluging孔凸緣加工holeflanging錐皿成形deeping卷邊成形culing凸緣成形flanging壓印加工coining鍛粗加工upsetting壓凹加工indenting引縮加工ironing旋鍛加工swaging定寸加工sizing刻印加工marking側向水平切邊加工horizontaltrimming側向沖孔加工campiercing單工序模singleoperationdies復合模compounddies級進模progressivedies無導向模openingdies導板沖模guideplatedies導柱模guidepillardies通用模universaldies專用模diesforspecialpurpose自動模automaticdies組合沖模combineddies落料模blankingdies沖孔模piercingdies切邊模trimmingdies切口模notchingdies剖切模parting整修模shavingdies精沖模fineblankingdies切斷模cutting-offdies彎曲模bendingdies卷邊模curlingdies扭曲模twistingdies拉伸模drawingdies反拉伸模reverseredrawingdies變薄拉仲模ironingdies成形模formingdies脹形模bulgingdies整形模signdies縮口模neckingdies

塊ram承塊bolster沖壓模具stampingdie剪應力shearstress抗剪強度shearstrength模輥dieroll切斷加工cutting分斷力口工parting下料加下blanking沖孔加工piercing切邊加工trimming沖缺[]notching沖切縫lancing準下料加工half-blanking準沖孔加工half-punching刮光加工shaving精密下料fineblanking精整加工finishblankingV形彎曲V－bendingU形彎曲U－bendingL形彎曲L－bendin9O形彎曲O－bendingZ形彎曲Z?bending卷邊加工curlin9引伸加工drawing深引伸加工deepdrawing浮壓成形embossing逆向引伸reversedrawing再引伸redrawing拉張成形stretchforming沖鍛成形progressivecoldforming縮頸成形necking冶間成形coldforming鼓脹成形bulging凸緣成形flanging孔凸綠成形holeflanging管材液壓成形tubehydroforming壓印加工coining鍛粗加工upsetting引縮加工ironing旋鍛加工swaging定寸加工sizing刻印加工marking側向沖孔加工camplercing擴口模flaringdies翻邊模flangingdies翻孔模burringdies冷擠壓模coldextrudingdies正擠壓模forwardextrudingdies反擠壓模backwardextrudingdies復合擠壓模compoundextrudingdies徑向擠壓模radialextrudingdies簡易模low-costdies橡膠沖模rubber-dies鋼帶模steelruledies;低熔點合金模low-meltingpointalloysdies鋅基合金模zincbaseddies薄板模laminateddies塑料成形模具mouldforplastics熱塑性塑料模mouldforthermoplastics熱固性塑料模mouldforthermosets壓縮模compressionmould壓注模transfermould注射模injectionmould

側向水平切邊加工horizontaltrimming中立面neturalplance中立軸線neturalaxis胚料blank加熱成形hotforming引伸比drawingratio引伸率drawingrate成形極限forminglimit引伸極限比limitdrawingratio成形極限圖forminglimitdiagram液壓成形hydroforming擠制加工extruding回彈springback壓延方向rolldirection降伏點yieldpoint降伏應力yieldstress調質壓延skinpass矯直加工straighting(1eveling)加工硬化值nvalue沖頭punch熱塑性塑料注射模thermoplasties熱固性塑料注射模

injectionmouldforinjectionmouldfor

沖孔沖頭piercingpunch下料沖頭blankingpunch彎曲沖頭bendingpunchthermosets溢式壓縮模flashmould半溢式壓縮模semi-positivemould不溢式壓縮模positivemould移動式壓縮模portablecompressionmould移動式壓注模portabletransfer固定式壓縮模fixedcompressionmould固定式壓注模fixedtransfermould無流道模runnerlessmould熱流道模hotrunnermould溫流道模warmrunnermould壓力鑄造模具die-castingdie模架diesets彈壓導板模架diesetswithspringguideplate后導柱模架backpillar[post]sets對角導柱模架diagonalpillar[post]sets中間導柱模架centerpillar[Post]sets精沖模架fineblankingdiesets滑動導向模架slidingguidediesets滾動導向模架anti-frictionbearingdiesets

成形沖頭formingpunch引伸沖頭drawingpunch模塊dieblock整塊式模塊soliddieblock窩座式模塊socketdieblock共軛式模塊yokedieblock鑲入式模塊insertdieblock模具die(t001)?沖切模具cuttingdie(t001)下料模具blankingdie(t001)沖孔模具piercingdie(t001)彎曲模具bendingdie(t001)成形模具formingdie(t001)引仲模具drawingdie(t001)復合模具compounddie(t001)連續(xù)模具progressivedie(t001)精密下料模具fineblankingdie(t001)傳送模具transferdie(t001)模具壽命die(toot)life卷材coils模具閉合高度dieshutheight通用模架universaldiesets標準模架standardmouldbases工作零件workingelements定位零件locatingelements;

送料高度feedingheight(passline)材料利用率yieldratio滾輪式送料機rollerfeeder夾送式送料機gripfeeder壓料卸料零件elementsforclampingand空氣式送料機airfeederstripping導向零件guideelements固定零件retainingelements凸模punch凹模matrix凸凹模punch-matrix鑲件insert拼塊section定位銷locating[gauge]pm定位板locatingplate擋料銷stopping導正銷pilotpin導料板stockguiderail定距側刃pitchpunch側刀擋塊stopblockforpitchpunch始用擋料銷fingerstoppingblock側壓板side-pushplate限位塊limitedblock限位柱limitedpost卸料板stripperplate推件塊ejector推桿ejectorpin推板electorplate連接推扦ejectortierod打桿knockoutpin頂件塊kicker頂桿kickerpin卸料螺釘stripperbolt拉桿tierod托桿pressure[cushion]pin托板supporting[Pressure]plate廢料切斷刀scrapcutter彈頂器cushion承料板stocksupportingplate壓料板pressureplate壓邊圈blankholder齒圈壓板serratedring導柱guidepillars[post]導套guidebushes

凸輪式送料機camfeeder模具緩沖器diecushion脫料板(壓料板)stripper固定式脫料板fixedstripper可動式脫料板movablestripper整塊式脫料板solidstripper多件式脫料板multistripper鑲入式脫料板insertstripper快速換模quickdiechange多工程模具multi－stationdie單上程模具singlestationdie模座dieset上模座upperdieset下模座lowerdieset導柱guidepost導套guidebush頂出具ejector頂出銷ejectorpin輔助導柱subguidepost輔助導套subguidebush等高塊stopper沖頭固定板punchplate升料銷(頂料銷)liftpin下模固定板dieplate凸輪cam先導桿(導沖)pilotpin誤送檢知器misfeeder極限開關limitswitch導料板guideplate導料塊guideblock導料銷guidepin模具單邊間隙dieclearance引伸率drawingrate橋帶bridge邊系帶carrier壓力銷pressurepin模柄dieshank定位銷dowelpin上模背板punchbackingplate組裝專組裝專業(yè)匯Assemblyline組裝線Layout布置圖Conveyer流水線物料板Rivettable拉釘機Rivetgun拉釘槍frontplate前板rearplate后板chassis|'∫?si|基座bezelpanel面板powerbutton電源按鍵導板guideplate滑板slideplate耐磨板wearplate彈壓導板springguideplate鋼球保持圈cage上模座punchholder[uppershoe]下模座dieholder[lowshoe]凸模固定板punchplate凹模固定板matrixplate墊板backingplate側型芯side[slide]core螺紋型芯threadplug[threaded螺紋型環(huán)threading[threadedcavity]嵌件insert(formoulding)澆口套spruebush[spruebushing)分流錐spreader加料腔loadingchamber[transferpot]柱塞force[pot]plunger拉料桿spruepuller鉤形拉料桿spruepuller,z-shaped球頭拉料桿spruepullerballheaded圓錐頭拉料桿spruepuller,conicalheaded

下模背板diebackingplate脫料板背板stripperbackingplate踢出銷kickerpin吊鉤hook固定螺絲setscrew后跟塊heelblock毛頭(毛邊、毛刺)burr料條布置striplayout胚科布置blanklayout空坫idlestage切縫lance砂漏形切縫hourglasslance圓形切縫circularlance送料節(jié)距feedpitch直接導引directpilot間接導引indirectpilot胚料布列blanklayout側邊沖切sidecut有限元素法finiteelementmethod線架構wireframe刀具路徑toolpath材料清單billofmaterial分流道拉料桿runnerpuller[runnerlockpin]支承柱supportpillar支架ejectorhousing[mouldbaseleg]

計算機輔助設計Design(CAD/計算機輔助制造

ComputerAidedComputerAided斜銷anglepin[fingercam]滑塊slide[camslide滑塊導板slideguidestrip

anufacture(CAM)后處理postprocessor直艘數值控?DirectNumericalControl(DNC)楔緊塊heel[wedge]block

計算機數值控制

ComputwerNumerical彎銷dog-legcam.斜滑塊angled-liftsplits

ontrol(CNC)人工程序設計manualprogramming帶頭導柱

guidepillar,straight[straight

自動柱式設計automaticprogrammingleaderpin]帶肩導柱guidepillar,shouldered[shoulderleaderpin]

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